clutch ISUZU TFS SERIES 1997 Workshop Manual

ISUZU TFS SERIES 1997 Workshop Manual TFS SERIES 1997 ISUZU ISUZU https://www.carmanualsonline.info/img/61/57182/w960_57182-0.png ISUZU TFS SERIES 1997 Workshop Manual

Page 2 of 1600

ISUZU TFS SERIES 1997  Workshop Manual 4B-6  REAR AXLE
REAR AXLE ASSEMBLY
GENERAL DESCRIPTION
194 mm (7.6 in)
220 mm (8.6 in)
The rear axle assembly consists of the rear axle case, the differential carrier assembly, the rear hub assembly,

Page 113 of 1600

ISUZU TFS SERIES 1997  Workshop Manual 4C1-50  FRONT WHEEL DRIVE
  INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear, damage or any other abnormal conditions are found
through inspection.
For inspection and servi

Page 117 of 1600

ISUZU TFS SERIES 1997  Workshop Manual 4C1-54  FRONT WHEEL DRIVE
FRONT HUB AND DISC (Automatic Locking Hub)
  DISASSEMBLY
Disassembly Steps
1. Bolt
2. Hub cap
3. Housing assembly
4. Snap ring and shim
5. Drive clutch assembly
6. Inner cam

Page 120 of 1600

ISUZU TFS SERIES 1997  Workshop Manual FRONT WHEEL DRIVE  4C1-57
  INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear, damage or any other abnormal conditions are found
through inspection.
For inspection and servi

Page 121 of 1600

ISUZU TFS SERIES 1997  Workshop Manual 4C1-58  FRONT WHEEL DRIVE
Outside Diameter of the Drive Clutch
Assembly
mm(in)
Standard Limit
64.75 (2.55) 64.55 (2.54)

Page 122 of 1600

ISUZU TFS SERIES 1997  Workshop Manual FRONT WHEEL DRIVE  4C1-59
  REASSEMBLY
Reassembly Steps
1. Wheel pin
2. Bolt
3. Inner bearing and outer race
4. Outer bearing and outer race
5. Oil seal
6. Hub and disc assembly
7. Hub nut
8. Lock was

Page 126 of 1600

ISUZU TFS SERIES 1997  Workshop Manual FRONT WHEEL DRIVE  4C1-63
(3) Install  special  tool  5-8840-2126-0  to  axle  shaft  by  5-8840-
2125-0 until it comes into contact with the lock washer.
(4) Using  feeler  gauge,  measure  clearance

Page 127 of 1600

ISUZU TFS SERIES 1997  Workshop Manual 4C1-64  FRONT WHEEL DRIVE
 “A” groove and “B” portion
g(oz)
“A” Groove 7 (0.25)
“B” portion 3 (0.11)
 “C” circumference and “D” portion
g(oz)
“C” circumference 8 (0.29)
“

Page 129 of 1600

ISUZU TFS SERIES 1997  Workshop Manual 4C1-66  FRONT WHEEL DRIVE
FRONT HUB AND DISC (Manual Locking Hub)
  DISASSEMBLY
Disassembly Steps
1. Bolt
2. Housing assembly
3. Snap ring and shim
4. Body assembly
5. Lock washer
6. Hub nut
7. Hub an

Page 130 of 1600

ISUZU TFS SERIES 1997  Workshop Manual FRONT WHEEL DRIVE  4C1-67
Important Operations
1. Bolt
Before removal, shift transfer lever into “2H” position and set
free wheeling hub knob into “FREE” position.
6. Hub Nut
Wrench : 5-8840-2
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