hood open ISUZU TROOPER 1995 Owner's Manual

DRIVEABILITY AND EMISSIONS 6E2-1 09
CHART C-1A
PARK/NEUTRAL POSITION (PNP) SWITCH DIAGNOSIS
(AUTO TRANSMISSION ONLY)
CD • IGNITION "ON" ENGINE NOT RUNNING.
• "SCAN TOOL" INSTALLED.
"SCAN TOOL" SHOULD DISPLAY "PARK/NEUTRAL" POSITION
(PNP} WITH TRANSMISSION
IN PARK OR NEUTRAL?
AND "R·D-L" WITH TRANSMISSION IN ALL OTHER SHIFT
POSITIONS?
DOES
IT?
@ • REMOVE THE DIODE FROM THE UNDERHOOD FUSE/RELAY CENTER. • USE A DVM PROBE THE BLU/PINK WIRE.
SHOULD HAVE 12 VOLTS.
DOES IT?
• TEST LIGHT CONNECTED TO BATTERY POSITIVE SENSOR,
PROBE THE PNK/BLU WIRE AT THE DIODE CAVITY.
• TEST LIGHT SHOULD BE "ON" WITH TRANSMISSION IN PARK.
IS IT?
OPEN IN BLU/PNK WIRE OR FAULTY ENGINE CONTROL
MODULE.
OPEN
IN PNK/BLU WIRE OR MISADJUSTED PNP SWITCH OR FAULTY PNP SWITCH.

6E2-122 DRIVEABILITV AND EMISSIONS
INDUCTION AIR CONTROL PLATE
SYSTEM
Refer to CHART C-2D to diagnose the Induction air
control plate system.
ON-VEHICLE SERVICE
FUEL PUMP RELAY
The fuel pump relay is mounted in the engine
compartment.
Other than checking for loose
connectors, the only service possible is replacement.
MUL TIPORT FUEL INJECTION
COMPONENTS
WCAUTION:
VI • To reduce the risk of fire and personal injury, it
is necessary to relieve the fuel system pressure
before servicing
fuel system components.
• After relieving system pressure, a small
amount of fuel may be released when servicing
fuel lines or connections. In order to reduce the
chance
of personal injury, cover fuel line
fittings with a shop towel before disconnecting,
to catch any
fuel that may leak out. Place the
towel in an approved container when
disconnect is completed.
Fuel Pressure Relief Procedure
1. Remove fuel cap.
2. Remove fuel pump relay from underhood relay
box.
3. Start engine and allow to stall.
4. Crank engine for additional 30 seconds.
5. Remove negative battery cable.
FUEL RAIL ASSEMBL V
An eight digit identification number is stamped on the
side
ofthe fuel rail (Fig. 6E2-75). Refer to this number if
servicing or part replacement is required.
Names
of component parts appear in the numbered
list on the disassembled view (Fig. 6E2-75).
'fCAUTION:
• Do not attempt to remove the fuel inlet fitting
on the
fuel rail, it is staked in place. To do so will
result
in damage to the fuel rail or to the internal
0-ring seal.
•
Do care in removing the fuel rail assembly, to
prevent damage to the injector
electrical
connector terminals and the injector spray tips.
• Prevent dirt and other contaminants from
entering open lines and passages. Fittings
should be capped, and holes plugged, during
servicing.
Before
removal, the fuel rail assembly may be
cleaned with a spray type engine cleaner,
following
package instructions. Do not
immerse fuel rails in liquid cleaning solvent.
Fig. 6E2-75
I'
---------------------'
•

8-44 CHASSIS ELECTRICAL
B REMOVAL (FIG. 8-60)
Preparation: Disconnect the battery ground cable.
5. Starter switch
Fig. 8-60
1. Front console assembly
• Remove four screws.
• Remove the transmission shift lever knob.
• Remove the transfer shift lever knob.
• Disconnect the seat heater switch connectors
(If so equipped).
• Disconnect the "POWER & WINTER" switch
connectors
(A/T only).
2. Lower cluster assembly
• Remove three screws.
• Disconnect the cigar lighter connectors.
• Remove the cigar lighter illumination bulb
socket.
• Disconnect the ashtray illumination bulb
connector.
3. Instrument panel driver lower cover
• Remove the engine hood opener.
• Remove three screws and clip.
• Disconnect four fasteners.
4. Steering cowl
• Remove seven screws .
5. Starter switch
• Disconnect the connector.
• Remove the screw.
B INSTALLATION
To install, follow the removal steps in the everse
order noting the
following point.
1. When installing the steering cowl, be sure o pass
the harnesses through the route as
show in the
illustration so that the starter switch, th com­
bination switch and the inflator
module
will not get caught. (Fig. 8-61)
Starter switch
harness
Fig. 8-61
CLUTCH START SWITCH
cowl
When the clutch pedal is depressed, the clute start
switch is turned on
to form a circuit to activ e the
starter.
~ INSPECTION
1 til!. I Check the continuity between the clute start
switch terminals. (Fig. 8-62)
Replace the switch when the result
of insp ction
is found abnormal.

'

8-74 CHASSIS ELECTRICAL
FOG LIGHT SWITCH
~ INSPECTION
I tgj Check the continuity between the connector ter­
minals
while operating the switch. (Fig. 8-94)
Replace the switch when the result of inspection
is found abnormal.
ru~
IT
2 [II
161514131
c-
Fig. 8-94
B REMOVAL (FIG. 8-95)
TI ';
Preparation: Disconnect the battery ground cable.
Fig.
8-95
I I 1. Front console I assembly
1. Front console assembly
• Remove four screws.
• Remove the transmission shift leve knob
(M!r only).
• Remove the transfer shift lever knob.
• Disconnect the seat heater switch con ectors
(If so equipped).
• Disconnect the POWER & WINTER switch
connectors
(A/T only).
2.
Lower cluster assembly
• Remove three screws.
• Disconnect the cigar lighter connector .
• Remove the cigar lighter illuminatio bulb
socket.
• Disconnect the ashtray illuminatio bulb
connector.
3.
Instrument panel driver lower cover
• Remove the engine hood opener.
• Remove three screws and clip.
• Disconnect four fasteners.
4.
Instrument panel cluster assembly
• Remove five screws.
• Disconnect the four clips at top of instr ment
panel cluster assembly.
5. Fog
light switch
• To remove the switch, pushing the loc from
the back side of the cluster assembly.
B INSTALLATION
To install, follow the removal steps in the r verse
order, noting the
following point:
1. Push in the switch with your fingers un il the
switch is locked securely.
LIGHTING RELAY
~ INSPECTION
Check to see if there is any continuity be ween
the relay terminals. (Fig.
8-96)
Replace the relay when the result of in spec ion is
found abnormal.
CD-3 · · · · • · · · No continuit
(When the battery voltage is applied
between
4 -s)
•

DIAGNOSIS
DIAGNOSIS PROCEDURE
.......,. 1. Check to see ifthe battery voltage is normal.
2. Check to see if the fuse is normal.
CHASSIS ELECTRICAL 8 -275
3. Replace the anti-theft controller with one reserved for test. If a trouble recurs even after replacing the
controller, find
out the cause of the trouble by referring to "System check procedure" and the following list.
Item Malfunction
Possible
cause Detecting method Remarks
Defective
contact of door switch,
With door open, dome light and Burnt
out indicator
ANTI-THEFT or open circuit in door switch courtesy light do not come on. light bulb possible.
indicator light wiring.
A does
not flash Short circuit in the detect switch.
Check controller connector. Refer to "Connector check procedure" in
this system.
Engine hood, doors and
tailgate Check to see if doors are closed are not fully closed and locked. and locked.
Defective door switch, or short Dome light and courtesy light circuit in switch wiring.
remain lit on after closing doors.
Indicator light Defective tamper switch, or short Check controller connector. Refer
to "Connector
does not circuit in wiring. check procedure" in
change to
fully this system.
B
ON condition, Defective lock switch, or short Check controller connector. Refer
to "Connector or does not come on at all circuit in wiring. check procedure" in
this system.
Defective engine hood switch, or Check
controller connector. Refer
to "Connector
short circuit in wiring. check
procedure" in
this system.
Defective
tailgate switch, or short Luggage room light remains lit circuit in wiring. after closing tailgate.
ANTI-THEFT
Defective controller.
c indicator light
does not turn off.(Steadily on) Poor contact
of lock switch, or Check alarm operation (See
When
door is open
circuit in wiring. No. 46 of "System
check procedure," possible cause
opened by
is a poor contact of lock switch or D pulling up
a open circuit in wiring. locking knob, alarm does not Broken wire in wiring to headlight Check to see if headlights go Refer
to "Connector operate
and horn, or a blown fuse. out. check procedure" in
Check
controller connector. this
system.
Alarm does not Defective contact of detect switch, Check controller connector.
Refer to "Connector
E
stop. or damaged switch wiring. check procedure" in
this system.
Even when
door Defective contact of detect switch, Check controller connector. Refer
to "Connector
unlocked
or damaged switch wiring. check procedure" in
F
with key, alarm this system.
operates. Door detect switch is
assembled When key is turned to lock posi-
to
wrong door. tion, alarm stops.

8-276 CHASSIS ELECTRICAL
Item Malfunction
Possible cause
Detecting method Remarks
Alarm
does not
Defective contact of tailgate switch When luggage room light switch
G operate even or defective wiring. is turned on with tailgate open, with tailgate
luggage room light does not open
come on.
Even when
Defective contact
of tailgate detect Check controller connector. Refer to "Connector tailgate is open-
switch, or damaged wiring.
check procedure" in H ed with key, this system.
alarm does not
stop.
Even when en-
Damaged engine hood switch or gine hood is wiring.
opened with
I remote release,
alarm does not
operate
Even when
Defective contact
of starter switch. With starter switch turned to
J starter switch is II ACC" position, audio, cigarette
turned, alarm
lighter and door mirrors (on
does not stop
II ACC" circuit) do not operate.
Damaged
door switch, or a short After closing door, dome light
circuit in wiring. and courtesy light remain on.
K Indicator light
continues Damaged tamper switch, or a
Check controller connector. Refer to "Connector flashing
short circuit in wiring. check
procedure" in
this system.
..

------------- -
CHASSIS ELECTRICAL 8-279
Step Operation Item to be checked Item of Remarks
malfunction
34 Close right rear door.
Insert key into key cylinder of right
Check to see if indicator light stays 35 front door and turn it in lock on steadily. B direction.
36 Wait about 10 seconds. Check
to see if indicator light goes c Activate alarm device. off after about 10 seconds.
37 Unlock right front door with lock-Check to see if alarm operates. D Only right front door ing knob.
is unlocked.
Insert
key into key cylinder of right With
key at unlock
position, check to see 38 front door and turn it in unlock Check to see if alarm stops E if alarm stops. (With
direction.
all doors unlocked.)
Check to see if indicator light flashes.
39 Open right front door.
A
Check to
see if dome light and
courtesy light come on.
40 Close right front door.
Check to
see if indicator light stays 41 Lock right front door with key.
on steadily. B
42 Wait about 10 seconds. Check
to see if indicator light goes c Activate alarm device. off after about 10 seconds.
43 Unlock right front door with key. Check
to see if alarm does not F operate.
Check to
see if indicator light stays 44 Lock right front door with key.
on steadily. B
45 Wait about 10 seconds. Check
to see if indicator light goes c Activate alarm device. off after about 10 seconds.
46 Open engine hood with engine
Check to see if alarm operates. I hood release handle.
47 Insert key into starter switch and
Check to see if alarm stops. J turn it to "ACC" position.
NOTE: When the connector of the anti-theft controller is disconnected, the starter is inoperative.
In the checking of short wheel base model, Step Nos. 16 through 21 and Step Nos. 31 through 36
are omitted.

8-280 CHASSIS ELECTRICAL
Connector Checking Procedure
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Terminal
Connection Check Operation Circuit
Remarks
No.
condition
1 Door switch Continuity Open door Continuity Ground
( FRT-LH & RH) RR-LH & RH Close door No Continuity Tailgate
2 Tamper switch
Continuity
-No Continuity If continuity to
ground -no good
3 -
-I - -
4 ---
-
5 ----
6 Engine hood switch Continuity Open engine hood Continuity Ground
Close engine hood
No Continuity
7 Starter switch
"ACC" Voltage Starter
switch "OFF" ov
position
position
Starter switch
"ACC" 12V Satisfactory if
or "ON" position 10V and over
8 Battery(+)
Voltage -12V Satisfactory if
10V and over
9 Door lock switch Continuity Unlock with locking Continuity Ground
( FRT-LH & RH) knob
RR-LH & RH Lock with locking No Continuity
Tailgate knob
10 Detect switch Continuity Unlock with key Continuity Ground
(
FRT-LH & RH )
Tailgate Lock
with key No Continuity
Fig. 8-319
..

CHASSIS ELECTRICAL 8 ~ 277
SYSTEM CHECK PROCEDURE
Step Operation Item to be checked Item of Remarks malfunction
1
Turn starter key to "ON" position. Check to see if engine hood, tail-
gate and doors are closed and
2
Open windows fully. locked.
3
Pull out starter key after turning it Check to see if indicator light K back to "OFF" position.
remains lit off.
4 Unlock
left
front door with locking
knob.
Check to see if indicator light
Open left front door. (And get out flashes.
5 A
of the vehicle.) Check to see if dome light and
courtesy light illuminate.
6 Close left front door.
Check to see if indicator light Be sure to lock door
7
Lock left front door.
changes from flashing to steadily B with locking knob.
on.
8 Wait about 10 seconds. Check to see if indicator light turns c Activate alarm device. off in about 10 seconds.
Unlock left
front door with locking Check to see if alarm operates All doors are unlock-9 knob. (with
headlight flashing, and horn D ed.
blaring intermittently).
Insert key into key cylinder of left With
key set at unlock
10 front door and turn it in unlock Check to see if alarm stops. E position, check to see
direction. if alarm stops.
11 Lock left front door. Check to see if indicator light turns
B All doors are locked.
on.
12 Wait for about 10 seconds. Check to see if indicator light goes c Activate alarm device. off after about 10 seconds.
13 Unlock left front door with key. Check to see if alarm does not F
operate.
14 Lock left front door with key. Check to see if indicator light turns
B
on.
15 Wait for about 10 seconds. Check to see if indicator light goes c Activate alarm device. off after about 10 seconds.
16 Unlock left rear door with locking Check to see if alarm starts. D Only left rear door is
knob. unlocked
Insert key
into key cylinder of left With
key set at unlock
position, check to see 17 front door and turn it to unlock Check to see if alarm stops. E if alarm stops. (All direction.
doors are unlocked.)

9B-30 CRUISE CONTROL
1. Front console assembly
• Remove four screws.
• Remove the transmission shift lever knob.
• Remove the transfer shift lever knob.
• Disconnect the seat heater switch connectors
(If so equipped).
• Disconnect the "POWER & WINTER" switch
connectors (A/T only).
2. Lower cluster assembly
• Remove three screws.
• Disconnect the cigar lighter connectors.
• Remove the cigar lighter illumination bulb
socket.
• Disconnect the ashtray illumination bulb
connector.
3. Instrument panel driver lower cover
• Remove the engine hood opener.
• Remove three screws and clip.
•
Disconnect four fasteners.
4. Steering cowl
• Remove seven screws.
5. Starter switch
• Disconnect the connector.
• Remove the screw.
8 INSTALLATION
To install, follow the removal steps in the reverse
order noting the following point.
1. When installing the steering cowl, be sure to pass
the harnesses
through the route as shown in the
illustration so that the starter switch, the
combination switch and the SRS harness will not
get caught. (Fig. 98-11)
Starter switch
harness
Combination
switch harness
l._n!~~~o!_ module __..o .~ ~
Fig. 98-11
Steering cowl (Lower)
CRUISE CONTROL MAIN SWITCH
(1!1 INSPECTION
OI1
r-="'
-L
r= t-------uii4J~l "ltl1 u
l
1111ilr9Tsl7lels .,
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~ s 6 7 8 9 2 3
AUTO FREE
n
CRUISE ON ()-1---n
OFF FREE o-f--0
ON
Fig. 98-12
ltjl Check the continuity between the switch connec­
tor terminals. (Fig. 98-12)
Replace the cruise control main switch when the ~
result of inspection is found abnormal.