ISUZU TROOPER 1998 Service Repair Manual

8J±2EXTERIOR/INTERIOR TRIM
Quarter Flipper Glass Assembly (S´W´B) 8J±33. . .
Quarter Flipper Glass Assembly and
Associated Parts 8J±33. . . . . . . . . . . . . . . . . . . . . .
Removal 8J±33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±33. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) 8J±34. . . . . . . . . . . . . . . . .
Tailgate Trim Panel (LH) and Associated
Parts 8J±34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J±34. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Trim Panel (RH) 8J±36. . . . . . . . . . . . . . . . .
Parts Location 8J±36. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8J±36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box 8J±37. . . . . . . . . . . . . . . . . . . . . .
Luggage Floor Box and Associated Parts 8J±37.
Remove 8J±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rope Hook Set 8J±37. . . . . . . . . . . . . . . . . . . . . . . . . Rope Hook Set and Associated Parts 8J±37. . . .
Removal 8J±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8J±37. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror System 8J±38. . . . . . . . . . . . . . .
General Description 8J±38. . . . . . . . . . . . . . . . . . . . . .
Door Mirror Switch Assembly (Control Switch, Fold-
ing Switch and Defogger Switch) Removal 8J±38
Installation 8J±38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Door Mirror 8J±38. . . . . . . . . . . . . . . . . . . . . . .
General Description 8J±38. . . . . . . . . . . . . . . . . . . .
Removal and Installation 8J±38. . . . . . . . . . . . . . .
Power Window System 8J±39. . . . . . . . . . . . . . . . . .
General Description 8J±39. . . . . . . . . . . . . . . . . . . . . .
Power Window Switch Removal and
Installation 8J±39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Window Motor Removal and
Installation 8J±40. . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8J±41. . . . . . . . . . . . .
Service Precaution
WARNING: I F S O E Q U IPPED WITH A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS),
REFER TO THE SRS COMPONENT AND WIRING
LOCATION VIEW IN ORDER TO DETERMINE
WHETHER YOU ARE PERFORMING SERVICE ON OR
NEAR THE SRS COMPONENTS OR THE SRS
WIRING. WHEN YOU ARE PERFORMING SERVICE
ON OR NEAR THE SRS COMPONENTS OR THE SRS
WIRING, REFER TO THE SRS SERVICE
INFORMATION. FAILURE TO FOLLOW WARNINGS
COULD RESULT IN POSSIBLE AIR BAG
DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, or other
corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener. When
you install fasteners, use the correct tightening
sequence and specifications. Following these
instructions can help you avoid damage to parts and
systems.

EXTERIOR/INTERIOR TRIM8J±3
Dash Side Trim Panel
Removal
1. Disconnect the battery ground cable.
2. Remove the Front door sill plate(2).
3. Remove the Dash side trim panel(3).

Turn up the door inner seal(1) of the body panel to
remove the clips of the trim panel.

Take care not to damage the harness and the
controller on the back of the trim panel.
643RW005
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. Lap the door inner seal over the trim panel to install
them securely to the body panel.
Assist Grip
Parts Location
745RW006
Legend
(1) Assist Grip
Removal and Installation

Refer to the Consoles removal and installation steps
in this section.

8J±4EXTERIOR/INTERIOR TRIM
Consoles
Consoles and Associated Parts
This illustration is based on RHD
745RW009
Legend
(1) Shift Knob (M/T) / Transfer Knob (A/T)
(2) Assist Grip
(3) Fuel Filler Lid Opener(4) Center Console Assembly
(5) Front Seat Assembly (RH)
(6) Front Console Assembly
Removal
1. Disconnect the battery ground cable.
2. Remove the shift knob (M/T) / transfer knob (A/T).
3. Remove the front console assembly.

Remove four fixing screws and disconnect the
switch connectors.
4. Remove the front seat assembly(RH).

Refer to the Front Seat Assembly removal steps in
Seats section.
5. Remove the assist grip.

Remove three bolts.
6. Remove the fuel filler lid opener.

Remove the fuel filter lid opener(1) and disconnect
the cable(2).
686RW007

EXTERIOR/INTERIOR TRIM8J±5
7. Remove the center console assembly(2).

Remove two fixing screws on the front side.
Open the rear cover, remove two nuts, then the
center console assembly.

Remove the rear heater duct(1) from the center
console.
745RS005
Installation
To install, follow the removal steps in the reverse order.

8J±6EXTERIOR/INTERIOR TRIM
Front Door Trim Panel
Front Door Trim Panel and Associated Parts
635RW011
Legend
(1) Power Window Switch
(2) Door Mirror Cover
(3) Door Trim Panel
(4) Courtesy Light
(5) Front Speaker
(6) Speaker Cover(7) Regulator Handle
(8) Inside Handle Fixing Screw
(9) Inside Handle
(10) Hook
(11) Washer
(12) Inside Pull Handle
(13) Inside Pull Handle (W/O Power Window)
Removal
1. Disconnect the battery ground cable.

EXTERIOR/INTERIOR TRIM8J±7
2. Remove the door mirror cover (1).
720RW011
3. Remove the regulator handle(3).

Pull the hook(4) out and remove the regulator
handle.
631RW001
4. Remove the power window switch(1).

Pry the power window switch out and disconnect
the switch connector.
825RW174
5. Remove the speaker cover.
6. Remove the front speaker.

Remove the front speaker fixing screws in order to
disconnect the speaker connector.
7. Remove the inside handle fixing screw.

Remove the screw that fixes the inside handle(7),
slide the inside handle to the position illustrated,
and leave it there for the moment.
CAUTION: Take care not to impose excessive force
on the inside handle link(6), lest this link is
elongated, which could make it impossible to
operate the door with the inside handle.

8J±8EXTERIOR/INTERIOR TRIM
632RW001
8. Remove the door trim panel(9).

Remove two fixing screws(8) in order to take off
seven clips(10) from the door panel.
635RS007

Disconnect the courtesy light connector(13) to lift
the door trim panel(14) and unlock the engagement
of the waist seal(12) section. Then, pass the inside
handle(11) through the mounting hole of the trim
panel, and detach the trim panel.
632RS015
9. Remove the inside handle.

EXTERIOR/INTERIOR TRIM8J±9
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. When installing the inside handle(2), assemble it
temporarily to the inside handle link(1).
632RS014
2. Pass the inside handle(4) through the mounting hole
of the trim panel and assemble the trim panel.
Engage seven clips(8) into the door panel. Also,
connect the courtesy light connector(5) and leave the
connectors of the speaker(7), tweeter(9) and power
window(3) drawn out to their prescribed positions, so
that they will not be caught.
Then, put the inside handle(4) to the normal position
of the inside handle link(6).
632RW006
3. Fit the claw(10) of the inside handle(11) securely into
the hole of the door panel and fix the inside handle
with the screw.
632RW007

8J±10EXTERIOR/INTERIOR TRIM
Rear Door Trim Panel
Rear Door Trim Panel and Associated Parts
655RW006
Legend
(1) Power Window Switch
(2) Door Trim Panel
(3) Washer(4) Clip
(5) Regulator Handle
(6) Inside Handle Fixing Screw
(7) Inside Handle
Removal
1. Disconnect the battery ground cable.
2. Remove the regulator handle(1).

Pull the hook(2) out and remove the regulator
handle.
631RW002

EXTERIOR/INTERIOR TRIM8J±11
3. Remove the power window switch(3).

Pry the power window switch out and disconnect
the switch connector.
825RS084
4. Remove the inside handle fixing screw.

Remove the screw that fixes the inside handle(5),
slide the inside handle to the position illustrated,
and leave it there for the moment.
CAUTION: Take care not to impose excessive force
on the inside handle link(4), lest this link be
elongated, which could make it impossible to
operate the door with the inside handle.
632RW002
5. Remove the door trim panel(6).

Remove two fixing screws(8) to take off seven
clips(7) from the door panel.
655RW007

Lift the trim panel and unlock the engagement of the
waist seal section. Then, pass the inside lever
through the mounting hole of the trim panel, and
detach the trim panel.
6. Remove the inside handle.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.
1. When installing the inside handle(1), assemble
temporarily to the inside handle link(2).
652RS006