light ISUZU TROOPER 1998 Service Repair Manual

8E–14METER AND GAUGE
Removal
1. Disconnect the battery ground cable.
2. Remove the front console assembly(1).
Refer to the Instrument Panel Assembly in Body
Structure section.
3. Remove the lower cluster assembly(2).
Refer to the Instrument Panel Assembly in Body
Structure section.
4. Remove the instrument panel driver lower cover(3).
Refer to the Instrument Panel Assembly in Body
Structure section.
740RS004
5. Remove four fixing screws and disconnect the meter
connectors to remove the meter assembly(5).
825RW031
CAUTION: The removed meter assembly should be
placed upright or with its face side up.
Installation
To install, follow the removal steps in the reverse order.
Warning Light Bulb, Indicator Light Bulb, Illumination Light Bulb,
A/T Indicator Light Bulb
Removal
1. Disconnect the battery ground cable.
2. Remove the meter assembly(1).
Refer to the Meter Assembly removal steps in this
section.
3. Hold the bulb socket by hand and rotate it
counterclockwise to remove the socket & bulb(2)
from the meter body.
825RW032
Installation
To install, follow the removal steps in the reverse order.

8F±1 BODY STRUCTURE
BODY AND ACCESSORIES
BODY STRUCTURE
CONTENTS
Service Precaution 8F±3. . . . . . . . . . . . . . . . . . . . . .
Frame 8F±3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±3. . . . . . . . . . . . . . . . . . . . . .
Frame Dimensions (L W B) 8F±4. . . . . . . . . . . . . . .
Frame Dimensions (S W B) 8F±5. . . . . . . . . . . . . . .
General Description 8F±6. . . . . . . . . . . . . . . . . . . . .
Front Bumper 8F±6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±6. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper Slider Bracket 8F±7. . . . . . . . . . . . . .
Removal 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±8. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light
and License Light) 8F±10. . . . . . . . . . . . . . . . . . . .
Removal 8F±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light) 8F±12
Removal 8F±12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper Slider 8F±14. . . . . . . . . . . . . . . . . . . . .
Removal 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±15. . . . . . . . . . . . . . . . . . . . .
Cowl Cover 8F±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±15. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Bulge 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±17. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Hinge 8F±18. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±18. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Lock 8F±19. . . . . . . . . . . . . . . . . . . . . . . Parts Location 8F±19. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Grille And Front End Lower Panel 8F±20.
Parts Location 8F±20. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender Panel 8F±22. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±22. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Mounting 8F±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±24. . . . . . . . . . . . . . . . . . . . . . . .
Removal (No.1 ± No. 2) 8F±24. . . . . . . . . . . . . . . .
Removal (No. 3 Ð No. 6) 8F±25. . . . . . . . . . . . . . .
Installation 8F±26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±27. . . . . . . . . . . . . . . . . . . . .
Body Dimension 8F±28. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Assembly 8F±48. . . . . . . . . . . . . . .
Parts Location 8F±48. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±53. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Beam Assembly 8F±54. . . . . . . . . . . . . . . . . . .
Parts Location 8F±54. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 8F±56. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±56. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 8F±57. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±57. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Strikers 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Check Arm Assembly (Front & Rear) 8F±59. .
Parts Location 8F±59. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±59. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Window Regulator, Glass And Glass
Run 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±60. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±60. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8F±6BODY STRUCTURE
General Description
This section describes how to remove and install front
and rear bumpers. Each bumper is installed with two
fixing bolts used on either side to fasten the backbar to theframe, a slider is used to fasten the bumper fascia to the
fender panel. The bumpers can be removed by taking
them out forward or backward after removing the two
fixing bolts on either side.
Front Bumper
Parts Location
601RW015
Legend
(1) Front Bumper Retainer Bolt
(2) Front Bumper Assembly
(3) Support Fixing Clip
(4) Bumper Spacer Support
(5) Back Bar Fixing Bolt
(6) Front Fog Light Connector
(7) Front Bumper Slider Fixing Clip(8) Front Bumper Slider
(9) Front Bumper Slider Fixing Nut
(10) Bumper Fascia Lower Bolt
(11) Front Fog Light Assembly
(12) Reinforce Assembly
(13) Reinforce Lower Bolt
(14) Front Bumper Fixing Bolt

8F±7 BODY STRUCTURE
Removal
1. Disconnect battery ground cable.
2. Remove front fog light connector.
3. Remove front bumper assembly fixing bolt.

Remove the two bolts from both sides of the front
bumper.
601RW010
4. Remove front bumper assembly.
5. Remove bumper fascia lower bolts.
6. Remove front bumper retainer.
7. Remove reinforce lower bolts.

Loosen the five bolts and release claws.
8. Remove reinforce assembly.9. Remove backbar fixing bolts.

Remove the four bolts at each backbar.
10. Remove front fog light assembly.
11. Remove the front bumper slider(1).

Remove the two clips(4) and the two nuts(3), and
release the claw from the washer(2).
601RW009
Installation
To install, follow the removal steps in reverse order noting
the following points:
1. Tighten the front bumper assembly fixing bolts to the
specified torque.
Torque: 132 Nwm (13.5kg´m/98 lb ft)
Front Bumper Slider Bracket
Removal
1. Disconnect battery ground cable.
2. Remove the Front bumper.

Refer to Front Bumper in this section.
3. Remove the three nuts(1) and draw out the slider
bracket(2).
601RW003
Installation
To install, follow the removal steps in reverse order.

8F±10BODY STRUCTURE
Parts Location (W/Rear Combination Light and License Light)
690RW010
Legend
(1) Back Bar
(2) Rear Combination Light Back Plate
(3) Rear Bumper Retainer
(4) Reinforce Assembly
(5) Rear Bumper Slider Brackets
(6) Rear Combination Light Assembly
(7) License Light
(8) Reinforce Lower Screws(9) Reinforce Upper Bolts
(10) Rear Step
(11) Rear Step Clips
(12) Rear Bumper Fascia Bracket Screws
(13) Rear Bumper Assembly
(14) Rear Bumper Side Covers
(15) Rear Bumper Fascia Brackets
(16) Mud Flaps
(17) Rear Bumper Assembly Fixing Bolts
Removal
1. Disconnect battery ground cable.
2. Remove rear bumper side covers.3. Remove mud flaps.

Remove three screws.
4. Remove rear bumper fascia bracket screws.

8F±11 BODY STRUCTURE
5. Remove rear bumper assembly fixing bolts.

Remove two bolts from each side.
690RW011
6. Remove rear bumper assembly.
7. Remove rear bumper retainers.
8. Remove rear combination light back plate.
9. Remove reinforce upper bolts.

Remove the rear bumper retainer from each side,
and then remove two upper bolts.
10. Remove reinforce lower screws.
11. Remove rear step clips.
12. Remove rear step.
13. Remove reinforce assembly.

Pull out both ends of the bumper fascia and take out
the reinforce assembly.
14. Remove backbars.

Remove the three bolts from each backbar.
15. Remove rear bumper slider brackets(4).

Remove the two clips(1) and two screws(3), and
then remove claw caught in the washer(2).
690RS003
16. Remove bumper fascia brackets.

Remove the fixing nut on the back side of the fender
panel.
17. Remove rear combination light assembly.
18. Remove license light.
Installation
To install, follow the removal steps in reverse order noting
the following points:
1. Tighten the rear bumper assembly fixing bolts to the
specified torque.
Torque: 132 Nwm (13.5kg´m/98 lb ft)
2. Apply chassis grease to the slider and the slider
bracket moving surface.

8F±12BODY STRUCTURE
Parts Location (W/Rear Combination Light)
690RW012
Legend
(1) Back Bar
(2) Rear Combination Light Back Plate
(3) Rear Bumper Retainer
(4) Reinforce Assembly
(5) Rear Bumper Slider Brackets
(6) Rear Combination Light Assembly
(7) Rear Step Clips
(8) Reinforce Upper Bolts(9) Reinforce Lower Screws
(10) Rear Bumper Fascia Bracket Screws
(11) Rear Bumper Assembly
(12) Rear Bumper Side Covers
(13) Rear Bumper Fascia Brackets
(14) Mud Flaps
(15) Clips
(16) Rear Bumper Assembly Fixing Bolts
Removal
1. Disconnect battery ground cable.
2. Remove rear bumper side covers.3. Remove mud flaps.

Remove three screws.
4. Remove rear bumper fascia bracket screws.

8F±13 BODY STRUCTURE
5. Remove rear bumper assembly fixing bolts.

Remove two bolts from each side.
690RW002
6. Remove rear bumper assembly.
7. Remove rear bumper retainers.
8. Remove rear combination light back plate.
9. Remove reinforce upper bolts.

Remove the rear bumper retainer from each side,
and then remove two upper bolts.
10. Remove reinforce lower screws.
11. Remove clips.
12. Remove rear step clips.
13. Remove reinforce assembly.

Pull out both ends of the bumper fascia and take out
the reinforce assembly.
14. Remove backbars.

Remove the three bolts from each backbar.
15. Remove rear bumper slider brackets(4).

Remove the two clips(1) and two screws(3), and
then remove claw caught in the washer(2).
690RS003
16. Remove bumper fascia brackets.

Remove the fixing nut on the back side of the fender
panel.
17. Remove rear combination light assembly.
Installation
To install, follow the removal steps in reverse order noting
the following points:
1. Tighten the rear bumper assembly fixing bolts to the
specified torque.
Torque: 132 Nwm (13.5kg´m/98 lb ft)
2. Apply chassis grease to the slider and the slider
bracket moving surface.

8F±20BODY STRUCTURE
Installation
To install, follow the removal steps in reverse order noting
the following points:
1. Reroute the control cable to its original position, and
check and see if the lock assembly and control lever
work normally.2. Tighten the hood lock assembly fixing bolts to the
specified torque.
Torque : 10 Nwm (1.0kg´m/87 lb in)
Radiator Grille And Front End Lower Panel
Parts Location
603RW014
Legend
(1) Front End Lower Panel(2) Head light Wiper
(3) Radiator Grille
Removal
1. Open the hood.
2. Support the hood.
3. Remove headlight wiper.

Refer to Wiper/Washer System in this section.

8F±22BODY STRUCTURE
Front Fender Panel
Parts Location
605RW008
Legend
(1) Cowl Cover
(2) Front Mud Flap
(3) Antenna Bezel(4) Side Flasher Light
(5) Front Fender Panel
(6) Front Combination Lamp Assembly
(7) Inner Liner
Removal
1. Open the hood.
2. Support the hood.
3. Disconnect the battery ground cable.
4. Remove cowl cover.

Refer to Cowl Cover in this section.
5. Remove front combination lamp assembly.

Disconnect fixing screw and connector.6. Remove front mud flap.

Disconnect three fixing screws and four clips.
7. Remove inner liner.
8. Remove antenna bezel.

Refer to Entertainment in this section.
9. Remove side flasher light.

Refer to Lighting System in this section.