brake fluid JAGUAR X308 1998 2.G Owner's Guide

In
stallation

6.
Clean all mating su rfaces and remove brake du
st, see
WARNING above.
7. Repeat above procedure to remo ve opposite side brake pads.

1. CAUTIO
N: Make sure grease does not contact brake-pad
friction surface or brake disc.
To prevent brake squeal apply grease to the shoulders of the
brake-pad backplate.
For additional information, refer to: Specifications
(206-0
4 Rear
Disc Brake, Specifications).
Apply a un iform
layer of grea
se to backplate shoulders,
making sure the whole sh oulder is covered.

2. CAUTIO
N: Make sure the brake pads are fitted with the
direction arrow following the direction of wheel rotation.
Make sure the brake pads are fi tted with the direction arrow
following the direction of wheel rotation.

3. CAUTI O
NS:
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work, with clean water.
Make sure the brake pads are installed to the correct
orientation.
Make sure the brake pads ar e fitted with the direction
arrow following the direction of wheel rotation.
Note condition of pins an d 'R' clips and replace if
necessary.

Install brake pads
i
nto caliper.
Slo

wly retract caliper pi
stons into caliper.
1. Install pads.
2. Position anti-rattle spring.
3. Install pins.
4. Install 'R' clips.
4. Repeat above procedure to install opposite side brake pads.
5. Fit wheels.
For additional information, refer to: Wheel and Tire
(20
4-04
Wheels and Tires, Remo val and Installation).
6. Remove stands and lower vehicle.
For additional information, refer to: Using the Workshop Jack

(10
0-02 Jacking and Lifting, General Procedures).

7. CAUTI
ON: Remove brake flui
d spillage immediately from
paint work, with clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Re
move cloth.
Fi

t cap.
8.
R
emove paint work protection
covers, and close engine
compartment.
9. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.

Rear Disc Brake -
Lubric
ants, Fluids, Sealants and Adhesives
CAUTI
O
N: Do not use brake fluid ITT Supe
r Dot 4 on 2006my vehicles onwards. Fa ilure to follow this instruction may
result in damage to the vehicle.
• NOTE: Brake fluid ITT Super Dot 4 has now been superseded by Shell ESL Super Dot 4 which is the Jaguar recommended
brake fluid. Shell ESL Super Dot 4 can be used on all model years.
Torques
- Brembo Brakes
Torques
Brake Tube, Hoses and Bracket Torques
CAUTIO
N: Replacement of
nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.


UnitS p
ecification
Brake flu
i
d
ITT Supe
r Dot 4
Brake flui
d
Shell E
SL Supe
r Dot 4
Brem
bo Brake G
rease
Mol
i
kote Cu 7439
Com
p
onent
Nm
Bol
t
- anchor bracket to hub carrier
60
B
o
lt - caliper to anchor bracket
DO
N
OT REMOVE
Bleed n
i
pple
12
-16
Un
ion bolt - brake hose to caliper
22
-26
Com p
onent
Nm
Bol
t
- caliper carrier to hub carrier
60
Guide
Pi
n - caliper housing to caliper carrier
25
-30
Comp
onent
Nm
Bleed ni

pple - front
4-6
Bleed ni

pple - rear
8-11
Hose union to rear cal
i
per - union bolt
30
-40
Hose to fr ont cal
iper
10
-14
M1 0 h
ose locknut
15
-20
M10 brake
tube female-nut
13
-17
M10 brake
tube male-nut
13
-17
M12 brake
tube male-nut
15
-20
M18 bu
lkhead brake tube connector
22
-28
Brake tube clip retention -
bracket to body
4-
6

Rear Disc Brake - Brake CaliperVehicles W
ith: Standard Brakes
Re
mo
val and Installation
Remov
a
l
WA
RNING: BRAKE DUST, IF INHALED CAN DAMAGE YOUR
HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking de vices are used on nuts and bolts throughout the vehicle.
These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
Remove brake fluid spilla ge immediately from paint work, with clean water.
The brake pad adhesive backing must not be reused, therefore always install new brake pads, irrespective of the
condition of the original pads when replacing a brake caliper. Always replace brake pads as an axle set.
Sp
ecial Tool(s)

Brake Pedal
H
old Tool
JDS 9013
1. Op
en luggage compartment lid and fit suitable paintwork
protection equipment.
2. Raise vehicle on a four-post lift.
3. Raise rear of vehicl e and support on stan ds. See Section 100-
02.
4. Remove rear wheel. See Section 204-04.

5. NOTE
: Th
e following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake hose.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect a
bleed tube and co
ntainer to the calipers.
Op
en bleed nipples.
6. Depress and hold down brak e pedal at the specified
measurement using the special tool.
1. Position tool between brake pedal and seat frame.
2. Turn the tool wheel unti l the brake pedal is held
60mm down from its released position.

Rear Disc Brake - Brake CaliperVehicles With: High Performance Brakes
Remo
val and Installation
Remov
a
l
S
p
ecial Tool(s)

Brake Pedal
H
old Tool
JDS 9013
1. WARNING: BRAKE DUST, IF INHALED CAN DAMAGE
YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM
BRUSH. DO NOT USE A COMPRE SSED-AIR LINE TO DISPERSE
BRAKE DUST INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking
devices are used on nuts and bolts throughout the vehicle. These
devices restrict the number of ti mes a nut or bolt can be used.
See section 100-00 for information.
Remove brake fluid spillage immediately from paint work,
with clean water.
The Brembo caliper is aligned to the brake disc when it is
first installed to the vehicle, therefore, care must be taken not to
disturb this alignment. When removing the caliper; remove the
bolts that secure the anchor brac ket to the hub carrier only. DO
NOT loosen any other caliper bolts.
Open engine compartment and fit paint work protection covers
to fenders.
2. Raise
vehicle on a four-post lift.
3. Raise front of vehicle and support on stands. Refer to Section
100-02.
4. Remove front wheels. Refe r to operation 74.20.05.

5. NOTE : Th
e following three pictorial procedures must be
carried-out to minimize brake fl uid loss when disconnecting the
brake hose.
Open Left-Hand-Front and Left-H and-Rear caliper bleed nipples.
Connect a
bleed tube and co
ntainer to the calipers.
Op
en bleed nipples.
6. Depress and hold down brak e pedal at the specified
measurement using the special tool.

In
stallation

11
. Remove brake
dust and clean
mating surfaces. See Warning
above.

1. Inst al
l caliper to hub carrier.
Install and tigh
ten bolts to 6
0 Nm.

2. CAUTI O
NS:
Retracting the caliper piston may cause the fluid reservoir
to over-flow. Remove brake flui d spillage immediately from paint
work with clean water.
Note the condition of the pi ns and replace if necessary.
Install brake pads. Refer to 70 .40.09 for anti-squeal grease
application.
Sl owly
retract caliper pistons.
1. Install pads.
2. Position anti-rattle spring.
3. Install pins - make sure pin collets are fully engaged
into caliper.
3. CAUTI O
NS:
The brake hose must only be installed with the vehicle's
body supported and the suspension hanging.
It is important that the brake hose is aligned correctly when

Rear Disc
Brake - Brake DiscVe
hicles With: Standard Brakes
Remo
val and Installation
Remov
a
l
• WAR
N
INGS:
BRAKE DISCS MUST ALWAYS BE REPLACED IN PAIRS.
BRAKE DUST, IF INHALED CAN DAMAGE YOUR HEALTH. ALWAYS REMOVE BRAKE DUST USING A VACUUM BRUSH.
DO NOT USE A COMPRESSED-AIR LINE TO DI SPERSE BRAKE DUST INTO THE ATMOSPHERE.
CAUTION: Replacement of nuts and bolts: Various thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt can be used. See section 100-00 for information.
1. Op
en engine compartment and fit
paint work protection covers
to fenders.
2. Raise rear of vehicle and support on stands. Refer to section
100-02.
3. Remove rear wheels. Refer to section 204-04.

4. CAUTIO
N: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the reser
voir to collect any fluid
spillage.

5. CAUT
ION: Tie caliper housing aside. Do not allow the
caliper housing to hang on the hydraulic hose, as this will
damage the hose.
Remove caliper housing from caliper carrier.
1. Remove anti-rattle spring.
2. Remove dust covers.
3. Remove guide pins.
4. Remove housing from carrier.
Tie
caliper housing aside.
6.
CAUTIO
N: Always install new brake pads, irrespective of
the condition of the original pads, when renewing a brake disc.
• NOTE: The inner brake pad is fitted with a clip which secures
the pad into the caliper piston.

In
stallation

11
. R
emove brake dust from calipers, and from area of parking
brake shoes, see WARNING above.
12. Repeat above procedure to remo ve opposite side brake disc.
13. Thoroughly clean the area of both hubs where they mate
against the br ake discs.

1. Inst al
l brake disc to wheel studs.
Make su
re hu
b and brake disc
access holes are aligned.
2. Set the parking brake, refer to operation 70.35.37.
3. Check brake disc run-out. Refer to General Procedures section
206-04.

4. Instal
l caliper carri
er to hub carrier.
Position carrier.
Install and tigh ten bolts to 6
0 Nm.
5. CAUTION: Retracting the caliper piston may cause the
fluid reservoir to over-flow. Remove brake fluid spillage
immediately from paint work, with clean water.
Slowly retract piston into caliper housing.

6. CAUTI
ON: Always install new brake pads, irrespective of
the condition of the original pads, when renewing a brake disc.
• NOTE: Clean caliper piston to pad mating surface.
Install brake pads to caliper housing.
Remove paper backing from pads to reveal
adhesive shim.
Install brake pads, in sert clip located on back of inner pad
into caliper piston.

7. Inst
all caliper housing to caliper carrier.
1. Align housing to carrier.
2. Install and tighten gu ide pins to 25-30 Nm.
3. Install dust covers.
4. Install anti-rattle spring.
8. Repeat above procedure to inst all opposite side brake disc.
9. Fit wheels. Refer to section 204-04.
10. Remove stands and lower vehicl e. Refer to section 100-02.

11
.
CAUTION: Remove brake fl uid spillage immediately
from paint work, wi th clean water.
Check brake fluid level.
Check brak
e fluid level is
at the maximum mark.
Re
move cloth.
Fi

t cap.
12

.
Remove paint work protection covers, and close engine
compartment.
13. Start the engine and repeatedly press the brake pedal until
brake pressure is evident.

Rear Disc
Brake - Brake DiscVehicl
es With: High Performance Brakes
Remo
val and Installation
Remov
a
l
1.
WAR N
INGS:
BRAKE DISCS MUST ALWAYS BE REPLACED IN PAIRS.
BRAKE DUST, IF INHALED CAN DAMAGE YOUR HEALTH.
ALWAYS REMOVE BRAKE DUST USING A VACUUM BRUSH. DO
NOT USE A COMPRESSED-AIR LINE TO DISPERSE BRAKE DUST
INTO THE ATMOSPHERE.
• CAUTIONS:
Replacement of nuts and bolts: Various thread-locking
devices are used on nuts and bolts throughout the vehicle. These
devices restrict the number of ti mes a nut or bolt can be used.
See section 100-00 for information.
The Brembo caliper is aligned to the brake disc when it is
first installed to the vehicle, therefore, care must be taken not to
disturb this alignment. When removing the caliper; remove the
bolts that secure the anchor brac ket to the hub carrier only. DO
NOT loosen any other caliper bolts.
Open engine compartment and fit paint work protection covers
to fenders.
2. Ra
ise rear of vehicle and support
on stands. Refer to section
100-02.
3. Remove rear wheels. Refer to section 204-04.

4. CAUTIO
N: Remove brake flui
d spillage immediately from
paint work, with clean water.
Loosen brake fluid reservoir-cap.
Position a cloth around the reser
voir to collect any fluid
spillage.
5. CAUTIO
N: Always install new brake pads, irrespective of
the condition of the original pads, when renewing brake discs.
Remove brake pads from caliper. 1. Withdraw pins from caliper.
2. Remove anti-rattle spring.
3. Discard brake pads.