Exhaust JAGUAR XFR 2010 1.G Workshop Manual

1 Locate the appropriate seat backrest/seat cushion climate assembly connector 2 Disconnect connector 3 Check the integrity of connector terminals for bent terminals, backed-out or badly crimped wires. Rectify as required 4 Check the resistance of the climate seats blower circuits at the climate assembly connector, pins 2 and 4 (Violet and Black wires) Is the resistance between 290 and 420 kilo-ohms?
Yes
GO to C3. No
Replace the seat climate assembly C3: CLIMATE SEATS ASSEMBLY - BLOWER CONTROL CIRCUIT RESISTANCE CHECKS AT SEAT CLIMATE ASSEMBLY
CONNECTOR 1 Check the resistance of the climate seats blower control circuits at the climate assembly connector, pins 4 and 7 (Black and Purple wires) Is the resistance between 290 and 420 kilo-ohms?
Yes
No internal circuit faults present. Check for circuit faults in wiring harness between seat climate control
module and climate seat assembly and replace as required. If no harness faults are found, GO to C4. No
Replace the seat climate assembly C4: CLIMATE SEATS ASSEMBLY - BLOWER DUCTING INSPECTION 1 Check that the ducting is securely attached to the blower and thermal electric device 2 Check the ducting for holes, cuts or tears Is the ducting undamaged and securely attached to the blower and thermal electric device?
Yes
GO to C5. No
Replace the seat climate assembly C5: CLIMATE SEATS ASSEMBLY - EXHAUST AIRFLOW CHECKS 1 Check for blockages or restrictions at the thermal electric device exhaust vent Are blockages or restrictions present?
Yes
Rectify as required
No
GO to C6. C6: CLIMATE SEATS ASSEMBLY - BLOWER AIRFLOW CHECKS 1 Check for blockages or restrictions at the blower air intake 2 Check that the blower fan movement is not restricted Are there any air intake blockages or restrictions to the blower fan movement?
Yes
Rectify as required
No
No further action
PINPOINT TEST D : CLIMATE SEATS ASSEMBLY - THERMAL ELECTRIC DEVICE (TED) AND DUCTING
DIAGNOSTICS TEST
CONDITIONS DETAILS/RESULTS/ACTIONS D1: CLIMATE SEATS ASSEMBLY - TED SENSOR CIRCUIT RESISTANCE CHECKS AT SEAT TO VEHICLE CONNECTOR 1 Uncouple connector C3HS03B from the seat climate control module 2 Check the resistance of the climate seats TED sensor circuits at connector C3HS03B For right-side seat cushion TED sensor circuits, check resistance at pins 2 and 3
For right-side seat backrest TED sensor circuits, check resistance at pins 4 and 5
For left-side seat cushion TED sensor circuits, check resistance at pins 7 and 8
For left-side seat backrest TED sensor circuits, check resistance at pins 9 and 10 Is the resistance between 0.9 and 1.1 kilo-ohms? (Note: these values are based on an ambient temperature
of 22°C/72°F)
Yes
No circuit faults present. No further action
No
GO to D2. D2: CLIMATE SEATS ASSEMBLY - TED SENSOR CIRCUIT RESISTANCE CHECKS AT SEAT CLIMATE ASSEMBLY
CONNECTOR 1 Locate the appropriate seat backrest/seat cushion climate assembly connector 2 Disconnect connector 3 Check the integrity of connector terminals for bent terminals, backed-out or badly crimped wires. Rectify as required www.JagDocs.com

4 Check the resistance of the climate seats TED sensor circuits at the climate assembly connector, pins 5 and 8 (Green and Green wires) Is the resistance between 0.9 and 1.1 kilo-ohms? (Note: these values are based on an ambient temperature
of 22°C/72°F)
Yes
GO to D3. No
Replace the seat climate assembly D3: CLIMATE SEATS ASSEMBLY - TED SUPPLY CIRCUIT OPEN CIRCUIT CHECKS AT SEAT CLIMATE ASSEMBLY
CONNECTOR 1 Check the TED supply circuits at the climate assembly connector, pins 1 and 3 (Blue and Yellow wires) for open circuit faults Is an open-circuit fault present?
Yes
Replace the seat climate assembly
No
No internal circuit faults present. Check for circuit faults in wiring harness between seat climate control
module and climate seat assembly and replace as required. If no harness faults are found, GO to D4. D4: CLIMATE SEATS ASSEMBLY - TED DUCTING INSPECTION 1 Check that the ducting is securely attached to the blower and thermal electric device 2 Check the ducting for holes, cuts or tears Is the ducting undamaged and securely attached to the blower and thermal electric device?
Yes
GO to D5. No
Replace the seat climate assembly D5: CLIMATE SEATS ASSEMBLY - EXHAUST AIRFLOW CHECKS 1 Check for blockages or restrictions at the thermal electric device exhaust vent Are blockages or restrictions present?
Yes
Rectify as required
No
GO to D6. D6: CLIMATE SEATS ASSEMBLY - BLOWER AIRFLOW CHECKS 1 Check for blockages or restrictions at the blower air intake 2 Check that the blower fan movement is not restricted Are there any air intake blockages or restrictions to the blower fan movement?
Yes
Rectify as required
No
No further action Over Temperature and Fluid/Air Leak Diagnostics

Check For Air Flow Specific DTCs Diagnostic Guidance Notes
B120F-98
Once the diagnostic process detailed above has been carried out and it has been identified that B122E-98 there has not been a failure of any of the climate units, then refer back to the relevant climate B122F-98 system DTC codes that have been recorded B1230-98 DTC codes listed that end in 7A or 98 indicate a possible air leak or air flow restriction within the B1231-7A system B1232-7A In these circumstances, starting with the seat base check all ducting connections for correct engagement and inspect ducting for signs of damage which could result in an air leak (for connection issues re-connect and test system). Only in the event of finding damage to the ducting of one of the units should the unit be replaced. Note that only the specific unit should be replaced Due to the design function of the system, both climate units in any one seat operate integrally. Therefore, if an issue is detected in one of the units then both units are shut down to protect the system until next ignition cycle. Under these circumstances, only replace the damaged unit and DO NOT replace both units DTC Index

NOTES:


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
warranty policy and procedures manual, or determine if any prior approval programme is in operation, prior to the installation
of a new module/component.


Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer approved diagnostic system).

DTC Description Possible Causes Action circuit as required, clear DTC and retest
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B120E-13
Right Thermal Electric
Device Control - Circuit
open
Connectors disconnected or
connector pin damage
Seat backrest thermal
electric device right circuit
- Open circuit
Seat cushion thermal
electric device right circuit
- Open circuit
Front seat climate control
module failure
Check for any disconnected connectors or damaged
connector pins
Carry out on demand self test using manufacturer
approved diagnostic system to confirm the fault is
present
Refer to the electrical circuit diagrams and check
the front seat climate control module - Circuit
reference RH_SEAT_BACK_TED+, Circuit reference
RH_SEAT_BACK_TED- - For open circuit. Repair
circuit as required, clear DTC and retest
Refer to the electrical circuit diagrams and check
the front seat climate control module - Circuit
reference RH_CUSHION_TED+, Circuit reference
RH_CUSHION_TED- - For open circuit. Repair circuit
as required, clear DTC and retest
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B120E-19
Right Thermal Electric
Device Control - Circuit
current above threshold
Seat backrest thermal
electric device right circuit
- Short circuit to ground
Seat cushion thermal
electric device right circuit
- Short circuit to ground
Front seat climate control
module failure
Carry out on demand self test using manufacturer
approved diagnostic system to confirm the fault is
present
Refer to the electrical circuit diagrams and check
the front seat climate control module - Circuit
reference RH_SEAT_BACK_TED+, Circuit reference
RH_SEAT_BACK_TED- - For short circuit to ground.
Repair circuit as required, clear DTC and retest
Refer to the electrical circuit diagrams and check
the front seat climate control module - Circuit
reference RH_CUSHION_TED+, Circuit reference
RH_CUSHION_TED- - For short circuit to ground.
Repair circuit as required, clear DTC and retest
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B120E-4B
Right Thermal Electric
Device Control - Over
temperature
Restriction in thermal
electric device air path
Seat backrest thermal
electric device right circuit
- Short circuit to ground
Seat cushion thermal
electric device right circuit
- Short circuit to ground
Front seat climate control
module failure
Check for blockage or restriction in thermal electric
device air path
Carry out on demand self test using manufacturer
approved diagnostic system to confirm the fault is
present
Refer to the electrical circuit diagrams and check
the front seat climate control module - Circuit
reference RH_SEAT_BACK_TED+, Circuit reference
RH_SEAT_BACK_TED- - For short circuit to ground.
Repair circuit as required, clear DTC and retest
Refer to the electrical circuit diagrams and check
the front seat climate control module - Circuit
reference RH_CUSHION_TED+, Circuit reference
RH_CUSHION_TED- - For short circuit to ground.
Repair circuit as required, clear DTC and retest
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B120F-98
Left Seat Cushion -
Component or system
over temperature
Blocked or restricted
thermal electric device fan
exhaust vent
Restricted thermal electric
device fan movement
Check for blockage or restriction in thermal electric
device fan exhaust vent
Check for restricted thermal electric device fan
movement
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint

DTC Description Possible Causes Action tests associated with this DTC using the
manufacturer approved diagnostic system B122E-98
Right Seat Cushion -
Component or system
over temperature
Blocked or restricted
thermal electric device fan
exhaust vent
Restricted thermal electric
device fan movement
Check for blockage or restriction in thermal electric
device fan exhaust vent
Check for restricted thermal electric device fan
movement
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B122F-98
Right Seat Back -
Component or system
over temperature
Blocked or restricted
thermal electric device fan
exhaust vent
Restricted thermal electric
device fan movement
Check for blockage or restriction in thermal electric
device fan exhaust vent
Check for restricted thermal electric device fan
movement
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B1230-98
Left Seat Back -
Component or system
over temperature
Blocked or restricted
thermal electric device fan
exhaust vent
Restricted thermal electric
device fan movement
Check for blockage or restriction in thermal electric
device fan exhaust vent
Check for restricted thermal electric device fan
movement
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B1231-7A
Right Seat - Fluid leak
or seal failure
Seat backrest assembly -
Air path leaking
Seat cushion assembly -
Air path leaking
Seat assembly damaged
Check for blockage or restriction in seat
backrest/seat cushion thermal electric device fan
ducts
Check seat backrest/seat cushion thermal electric
device fan exhaust vent is clear
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B1232-7A
Left Seat - Fluid leak or
seal failure
Seat backrest assembly -
Air path leaking
Seat cushion assembly -
Air path leaking
Seat assembly damaged
Check for blockage or restriction in seat
backrest/seat cushion thermal electric device fan
ducts
Check seat backrest/seat cushion thermal electric
device fan exhaust vent is clear
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system B1235-13
Left Seat Cushion Temperature Sensor -
Circuit open
Connectors disconnected or
connector pin damage
Seat cushion temperature
sensor left circuit - Open
circuit
Front seat climate control
module failure
Check for any disconnected connectors or damaged
connector pins
Carry out on demand self test using manufacturer
approved diagnostic system to confirm the fault is
present
Refer to the electrical circuit diagrams and check
the front seat climate control module - Circuit
reference LH_CUSHION_SENSOR, Circuit reference
LH_CUSHION_SENSOR_RTN - For open circuit.
Repair circuit as required, clear DTC and retest
Carry out on demand self test using manufacturer
approved diagnostic system to confirm
rectification. Alternatively, carry out any pinpoint
tests associated with this DTC using the
manufacturer approved diagnostic system

Cooper Pegler

Burgess Hill
Sussex
RH 15 9LA
Telephone (014446) 42526

Sika Ltd

Watchmead
Welwyn Garden City
Hertfordshire
AL7 1BQ
Telephone (01707) 394444
www.sika.co.uk
SATA Spray Equipment

Minden Industrial equipment
16 Greyfriars Road
Moreton Hall
Bury St Edmunds
Suffolk
IP32 7DX
Telephone (01284) 760791
www.sata.com
Henkel Loctite Adhesives Limited

Technologies House
Wood Lane End
Hemel Hempstead
Hertfordshire
HP2 4RQ
Telephone (01442) 278000
www.loctite.co.uk
Teroson

Henkel Ltd
Apollo Court
2 Bishops Square Business Park
Hatfield
Hertfordshire
AL10 9EY
Telephone (01707) 635000
www.henkel.co.uk
Underbody sealer

Under floor areas and the front part of the spare wheel well are treated with a plastisol PVC underbody sealer. This material is
not suitable for re-treatment. When repairing areas of underbody sealer, strip the factory-applied underbody sealer back to a
suitable break point. Ensure that a clean metal surface is exposed and that the edge of the existing adheres soundly to the
panel.

Apply new underbody sealer between primer and surface paint operations. Apply seam sealer as necessary before application
of underbody sealer. Ensure that blanking plugs and grommets in the floor pan (except those used for wax injection) are fitted
before underbody sealer application. Refit any heat-fusible plugs which have been disturbed in repair with the aid of a hot air
blower, or replace with rubber grommets


CAUTION: Ensure that suspension units, wheels, tires, power unit, drive shafts, exhaust and brakes, (including all
mounting points), are shielded prior to application of fresh underbody sealer. www.JagDocs.com

one side.

29. If the right-hand front side member and suspension top mount assembly
is to be repaired, remove the front to rear brake pipes.

30. Remove the exhaust heat shields.

31. Release and position the front side member and suspension top mount
wiring harness to one side.

32. Remove any remaining miscellaneous components from the repair area
as necessary.


33. NOTE: Remove the sealer to expose the spot welds.
Drill out the spot welds as indicated.











34. NOTES:


Remove the sealer to expose the spot welds.


Use a belt sander where there is no access to drill. The three spot
welds at the rocker panel should be drilled from outside and right
through, to allow MAG plug welding on installation
Drill out the spot welds as indicated. www.JagDocs.com

Removal and Installation).

7. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

8. Disconnect the generator electrical connectors.

9. If the left-hand rear quarter panel is to be repaired, remove the
loadspace left-hand trim panel.
For additional information, refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).

10. If the right-hand rear quarter panel is to be repaired, remove the
auxiliary junction box (AJB).
For additional information, refer to: Auxiliary Junction Box (AJB) (418-00 Module Communications Network, Removal and Installation).

11. Remove any electrical components in the local area of repair to prevent
damage.

12. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

13. Remove the exhaust muffler and tailpipe heatshield.

14. Remove the rear scuff plate trim panel.
For additional information, refer to: Rear Scuff Plate Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

15. Remove the loadspace trim panel.
For additional information, refer to: Loadspace Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

16. Remove the forced air extraction grille.

17. Release and lay aside the back panel and loadspace wiring harness.

18. Remove the luggage compartment lid weatherstrip.

19. Remove the rear bumper cover side retainer.

20. Remove the roof moulding.

21. Remove the headliner.
For additional information, refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).

22. Remove the side air curtain module.
www.JagDocs.com

(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the battery.
For additional information, refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

5. Disconnect the generator electrical connectors.

6. Remove any electrical components in the local area of repair to prevent
damage.

7. Remove the Rear Bumper.
For additional information, refer to: Rear Bumper (501-19 Bumpers, Removal and Installation).

8. Remove the rear muffler.
For additional information, refer to: Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation) /
Rear Muffler (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).

9. Remove the exhaust muffler and tailpipe heatshield.

10. Remove the forced air extraction grille.