service JAGUAR XFR 2010 1.G Workshop Manual

DTC Description Possible Cause Action U300317 Battery Voltage
Circuit voltage above threshold Carry out any pinpoint tests associated with this DTC
using the manufacturer approved diagnostic system Pinpoint Tests

PINPOINT TEST A : FRONT SEAT FORE/AFT MOVEMENT NOT FUNCTIONING TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK FOR FRONT SEAT FORWARD-REARWARD SEAT MOTOR OPERATION
WARNING: Before work is carried out, make the air bag supplemental restraint system safe. For
additional information, refer to Standard Workshop Practices section of workshop manual. 1 Set ignition status to ' ON'. 2 From the switch pack, operate the front seat forward-rearward seat motor switch and listen for evidence of the motor operating. Does the motor operate? Yes
GO to A2. No
GO to A3. A2: CHECK FRONT SEAT FORWARD-REARWARD SEAT MOTOR DRIVE BAR 1 Check front seat drive bar for correct installation and condition Is the front seat drive bar correctly installed and in a serviceable condition? Yes
Re-check for correct front seat forward-rearward movement. Remove seat to allow for further investigation
if required.
No
Correctly install front seat forward-rearward seat motor drive bar, or replace if required. A3: CHECK FRONT SEAT FORWARD-REARWARD SEAT MOTOR
WARNING: When carrying out the following steps, stand clear of all moving parts and ensure link harness is routed
accordingly. 1 Set ignition status to 'OFF'. 2 Disconnect front seat forward-rearward seat motor connector.

NOTE: It may be that the seat has been driven to the limit of travel along the relevant axis, and when
the link harness is connected, the seat will remain in the same position. If this is the case, a jolt may be felt
from the motor. To confirm the motor operation, swap the link harness to alternate motor pin connections and
the seat should travel in the opposite direction. 3 Using a locally made fused link harness and power supply, connect power and ground to forward-rearward seat motor. Battery positive terminal Battery negative terminal forward-rearward seat motor pin 1 forward-rearward seat motor pin 2 Does the motor operate? Yes
Using manufacturer approved diagnostic system, check for related Diagnostic Trouble Codes (DTCs) and
carry out the repair operations specified. Alternatively, refer to the electrical circuit diagrams and check
front seat forward-rearward seat motor circuits.
No
Replace front seat forward-rearward seat motor. Refer to relevant section of workshop manual.
PINPOINT TEST B : FRONT SEAT EXCESSIVE FORWARD-REARWARD FREE PLAY TEST
CONDITIONS DETAILS/RESULTS/ACTIONS B1: CHECK FRONT SEAT FOR EXCESSIVE FORWARD-REARWARD FREE PLAY
WARNING: Before work is carried out, make the air bag supplemental restraint system safe. For
additional information, refer to Standard Workshop Practices section of workshop manual. 1 Check all accessible front seat frame fixings are installed and to the correct torque. Are all accessible front seat frame fixings installed and to the correct torque?
Yes
GO to B2. No
Install and tighten all accessible front seat frame fixings to correct torque and re-check for excessive
free play. www.JagDocs.com

B2: COMPARE THE FRONT SEAT FORWARD-REARWARD FREE PLAY AGAINST A SIMILAR SEAT 1 Compare the front seat forward-rearward free play against a similar seat. Is the front seat forward-rearward free play excessive when compared to a similar seat?
Yes
GO to B3. No
The front seat frame is operating correctly. Submit Electronic Product Quality Report (EPQR) with any
further query. B3: CHECK REMAINING FRONT SEAT FRAME FIXINGS 1 Remove front seat and/or any seat covers/trim to allow access to check remaining front seat frame fixings are all installed and to the correct torque. Are all remaining front seat frame fixings installed and to the correct torque?
Yes
Replace front seat frame. Refer to the relevant section of the workshop manual.
No
Install and tighten all remaining front seat frame fixings to correct torque and re-check for excessive
free play.
PINPOINT TEST C : FRONT SEAT FORWARD-REARWARD MOVEMENT NOISY TEST
CONDITIONS DETAILS/RESULTS/ACTIONS C1: COMPARE FRONT SEAT FORWARD-REARWARD MOVEMENT NOISE TO OTHER FRONT SEAT
WARNING: Before work is carried out, make the air bag supplemental restraint system safe. For
additional information, refer to Standard Workshop Practices section of workshop manual. 1 Compare the front seat forward-rearward movement noise to other front seat. Is the front seat forward-rearward movement noise excessive when compared to other front seat?
Yes
GO to C2. No
GO to C3. C2: COMPARE FRONT SEAT FORWARD-REARWARD MOVEMENT NOISE TO FRONT SEAT IN OTHER VEHICLE 1 Compare the front seat forward-rearward movement noise to front seat in other vehicle. Is the front seat forward-rearward movement noise excessive when compared to front seat in other vehicle?
Yes
GO to C3. No
The front seat frame is operating correctly. Submit Electronic Product Quality Report (EPQR) with any
further query. C3: CHECK FOR DEBRIS OBSTRUCTING SEAT MOVEMENT 1 Check for debris obstructing seat movement. Is the front seat forward-rearward movement obstructed by debris?
Yes
Remove obstruction and re-check for noisy forward-rearward seat movement.
No
GO to C4. C4: RE-ALIGN FRONT SEAT FRAME 1 Loosen front seat frame fixings. 2 Set ignition status to 'ON'. 3 Using the front seat switch pack drive the front seat fully forward then fully rearward. 4 Tighten front seat frame fixings to the correct torque. 5 Re-check for noisy seat movement. Is the front seat forward-rearward movement still noisy?
Yes
GO to C5. No
The front seat frame is now operating correctly. C5: CHECK FRONT SEAT FORWARD-REARWARD SEAT MOTOR DRIVE BAR 1 Check front seat drive bar for correct installation and condition. Is the front seat drive bar correctly installed and in a serviceable condition?
Yes
Replace front seat forward-rearward seat motor. Refer to relevant section of workshop manual.
No
Correctly install front seat forward-rearward seat motor drive bar, or replace if required.
PINPOINT TEST D : FRONT SEAT HEIGHT, TILT AND/OR SEAT EXTENSION MOTOR MOVEMENT NOT FUNCTIONING TEST
CONDITIONS DETAILS/RESULTS/ACTIONS D1: CHECK FRONT SEAT HEIGHT, TILT OR EXTENSION MOTOR

6. Locate climate seat module, (refer to Electrical Information - Electrical Reference Library, contained in TOPIx) for
guidance on how to gain access to the connector(s)
7. Locate and disconnect relevant connector prior to pin test

8. Using ohm-meter to probe each heat/cooled unit pins (at rear of connector), reading should achieve no greater than 10
ohms after 1 minute (initial fluctuations in readings may occur using ohm-meter, post 1 minute readings will have
stabilized)
Connector and Pin Information
X250 (All Model Years) Terminal ID 1 2 3 4 7 8 9 10 Climate Seat
Unit Location Right
Cushion Right Cushion
Right
Backrest Right
Backrest Left Cushion Left Cushion
Left
Backrest Left Backrest Wiring Colour -
Left Hand
Drive Vehicles GY-BU -
Grey/Blue BU - Blue BU-BN -
Blue/Brown WH - White YE-BU - Yellow/Blue BU-OG -
Blue/Orange GY-VT -
Grey/Violet WH-VT -
White/Violet Wiring Colour -
Right Hand
Drive Vehicles YE-BU - Yellow/Blue BU-OG -
Blue/Orange GY-VT -
Grey/Violet WH-VT -
White/Violet GY-BU -
Grey/Blue BU - Blue BU-BN -
Blue/Brown WH - White
1. If any unit reads greater than 10 ohms, replace only that defective unit

2. If all units read less than 10 ohms but faults are still suspected, do not replace any units. Refer to step 4 below

3. As a final check, when a faulty unit has been identified strip the seat to access unit connector, REFER to: Seats
(501-10, Removal & Installation) and re-check ohm reading to confirm greater than 10 ohms prior to removing unit

4. In cases where the above diagnostic routine does NOT identify a failed unit, please refer to "Over Temperature and
Fluid/Air Leak Diagnostics" below. Also check for any live technical service bulletins referring to the seat climate system

Seat Climate Control Module/Seat Climate Assembly - Further Diagnostics

In the event of suspected climate seat faults use the pinpoint tests detailed below
Connector Checks

First, check the integrity of the three seat climate control module harness connectors:

1. Disconnect each connector
2. Inspect each connector for cracks and breaks, replace as required

3. Check the integrity of connector terminals for bent terminals, backed-out or badly crimped wires. Rectify as required

4. Reconnect all connectors and retest. If seat climate functions are still faulty, note any DTCs that have been logged by
the seat climate control module(s) and refer to the table and pinpoint tests below:


DTC Logged Pinpoint Test Required
NOTE: Where DTCs are marked in bold, this means that there are two possible diagnostic processes that
may be applied to resolve these faults. Check the listings below to reference an alternative set of pinpoint
tests for these DTCs

B10B9-13 Blower Control - Circuit open B10B9-
4B Blower Control - Over temperature B1157-
13 Blower Control B - Circuit open B1157-4B
Blower Control B - Over temperature
B120E-4B Right Thermal Electric Device Control - Over temperature
B1224-4B Left Thermal Electric Device Control - Over temperature
B122A-11 Right Seat Cushion Blower Speed Sensor - Circuit short to ground
B122A-12 Right Seat Cushion Blower Speed Sensor - Circuit short to battery
B122B-11 Right Seat Back Blower Speed Sensor - Circuit short to ground
B122B-12 Right Seat Back Blower Speed Sensor - Circuit short to battery
B122C-11 Left Seat Cushion Blower Speed Sensor - Circuit short to ground
B122C-12 Left Seat Cushion Blower Speed Sensor - Circuit short to battery
B122D-11 Left Seat Back Blower Speed Sensor - Circuit short to ground
B122D-12 Left Seat Back Blower Speed Sensor - Circuit short to battery GO to Pinpoint
Test A.
NOTE: Where DTCs are marked in bold, this means that there are two possible diagnostic processes that
may be applied to resolve these faults. Check the listings below to reference an alternative set of pinpoint
tests for these DTCs
B120E-13 Right Thermal Electric Device Control - Circuit open GO to Pinpoint
Test B.

DTC Description Possible Causes Action U2101-00 Control module
Compatible central car
Using the manufacturer approved diagnostic Configuration Incompatible - No sub configuration file not system check and update the car configuration file type information received by front seat as required. Carry out on demand self test using climate control module manufacturer approved diagnostic system to confirm rectification. Clear the DTC and retest U3000-04
Control Module -
System internal
failures
Front seat climate control
module - Internal failure
Check and install new front seat climate control
module as required. Carry out on demand self test
using manufacturer approved diagnostic system to
confirm rectification U3003-62
Battery Voltage -
Signal compare failure
Wiring harness fault
Battery internal failure
Charging system fault
Refer to the electrical circuit diagrams and check
the power and ground connections to the front
seat climate control module and the central
junction box
Refer to the battery care manual and verify that
the vehicle battery is fully charged and serviceable
before continuing with further diagnostic tests
Check the vehicle charging system

3. CAUTION: Take extra care not to damage the wiring
harnesses.


NOTE: Secure the connection in the service position.






























4.

3. CAUTION: Take extra care not to damage the wiring
harnesses.


NOTE: Secure the connection in the service position.






























4.

5 Receiver diodes (100% light received) 6 Water droplets/film 7 Receiver diodes (less than 100% light received) 8 Lost light
Component Description WINDSHIELD WIPER MOTOR AND LINKAGE

NOTE: LHD (left-hand drive) wiper linkage shown



Item Description 1 Quick release wiper blade attachment 2 RH wiper arm 3 Wiper blade (2 off) 4 LH (left-hand) wiper arm 5 Wiper arm cap (2 off) 6 Nut (2 off) 7 Wiper linkage location hole (hidden) 8 Pivot housing (2 off) 9 Screw and washer (2 off) 10 Wiper motor The wiper linkage and motor assembly differs between LHD and RHD (right-hand drive) models. The wiper linkage and motor assembly is not available as separate service components. If the wiper linkage and motor assembly is replaced, it is important
that alignment is made to marks on the windshield and the fixings are tightened in the correct order.

The wiper linkage and motor assembly is attached to the vehicle body with screws and washers at each end. The screws are
located in rubber bushes in the linkage assembly which isolate the linkage from the vehicle body. A rubber grommet is located
behind the motor and engages on a spigot on the vehicle body to locate the linkage.

The linkage assembly comprises a main tube with a pivot housing located at each end. The motor assembly is attached to the
tube by a clamp plate and 4 screws. The motor output shaft is fitted with a crank. A link rod is connected to the motor crank www.JagDocs.com

On vehicles with headlamp powerwash, each headlamp assembly is fitted with a headlamp powerwasher. The powerwasher is
located on the underside of the headlamp assembly. The powerwasher is located in a clip at the front of the headlamp and
secured with 2 self tapping screws to the headlamp body.

The powerwasher is a telescopic unit which extends forwards from the headlamp assembly under washer fluid pressure
supplied by the headlamp powerwash pump. When the pump pressure decreases the powerwasher is automatically retracted
back into the housing. The outer end of the powerwasher is fitted with a trim which blends the powerwasher into the headlamp
when it is not operating. The powerwasher has two washer jets which direct washer fluid under high pressure onto the
headlamp lens when the powerwasher is extended.

RAIN/LIGHT SENSOR



The rain/light sensor is located at the upper edge of the windshield, behind the interior rear view mirror. Contact between the
rain sensor and windscreen is provided via a silicon pad which is compressed during the assembly process by two locking
retaining clips either side of the sensor.
The rain/light sensor unit attaches to the windshield via two clips, which latch onto formed tags on the windshield bracket.

The sensor provides information to the CJB for the optimum wiper operation for the prevailing conditions to maintain the shield in a clear condition at all times. The rain/light sensor is an optical unit, which operates on an infrared waveband. The sensor
uses the principle of the laws of reflection on interfacing surfaces between materials with differing refraction properties.

The rain/light sensor is connected to the CJB via a LIN bus. The sensor also receives a hardwired power and ground from the CJB. The 'auto' wipers are activated when the column stalk is moved to position 1 (first position from off in the upward direction). The sensitivity of the sensor can be adjusted by rotating the sensitivity collar on the wiper column stalk in the
clockwise or counterclockwise direction. Clockwise rotation will decrease sensitivity, while counterclockwise adjustment will
increase sensitivity. An increase in sensitivity adjustment results in a single wipe of the front wiper motor.


NOTE: The rain sensor also contains a light sensor. The light sensor is used to control operation of the automatic
headlamps function.
Refer to: Exterior Lighting (417-01 Exterior Lighting, Description and Operation).
WIPER CONTROL SWITCH

The wiper control switch is located on the RH steering column multifunction switch. The switch allows selection of the following functions:

Slow wipe
Fast wipe
Auto
Flick wipe
Windshield wash and headlamp powerwash (if fitted).

All wiper functions are connected to the instrument cluster by a resistor or series of resistors within the switch. The instrument
cluster uses the returned current to determine the selected function.

WIPER SERVICE POSITION

The wiper service position allows the wipers to be parked in a position to allow easy access to the wiper blades for
replacement. The service position is initiated by pulling the RH steering column multifunction switch towards the steering wheel and pressing the start/stop button to switch on the ignition. The wipers will move and stop in a vertical position on the
windshield. The RH steering column multifunction switch can be released and the ignition switched off. The service position is terminated at the next ignition on cycle and the wipers return to their normal park position.

Bumpers - Front Bumper
Removal and Installation Published: 11-May-2011

Removal

1. The front bumper is serviced as a separate bolt-on panel.














2. The front bumper is replaced in conjunction with:
Front bumper cover


3. WARNING: The hood and its associated components form part of the
pedestrian protection system, it is essential that any repair or
replacement operations do not affect the safe working of the system.

For additional information relating to the pedestrian safety system
please see the following:
For additional information, refer to: Pedestrian Protection System (501-20C Pedestrian Protection System, Description and Operation).

4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

5. Disconnect the battery ground cable.
For additional information, refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

6. Remove the front bumper cover.
For additional information, refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).

7. Release and position the front bumper wiring harness and the hood
release cable to one side.

Supplemental Restraint System - Air Bag Disposal
General Procedures

Deployed Air Bag Published: 11-May-2011

1. WARNING: Always wear safety glasses when repairing an air bag
supplemental restraint system (SRS) vehicle and when handling an air
bag module. Failure to follow this instruction may result in personal
injury.

Deployed air bag modules are to be disposed of as special waste and
must comply with local environmental requirements, if in doubt, contact
Authority for disposal requirements.


2. NOTE: The storage, transportation, disposal, and/or recycling of air
bag module components must be carried out in accordance with all
applicable federal, state and local regulations including, but not limited
to, those governing building and fire codes, environmental protection,
occupational health and safety, and transportation.

Modules removed and deployed by Jaguar service are to be returned to
the importer for disposal.

Undeployed Air Bag — Inoperative

1. WARNING: Carry a live air bag module with the air bag and trim
cover or deployment door pointed away from your body. This will reduce
the risk of injury in the event of an accidental deployment. Failure to
follow this instruction may result in personal injury.

NOTE: All inoperative air bag modules have been placed on the
Mandatory Return List. All discolored or damaged air bag modules must
be treated the same as any inoperative live air bag being returned.
Failure to follow this instruction may result in personal injury.

Remove the inoperative driver air bag module or passenger air bag
module. For additional information Driver Air Bag Module or Passenger Air Bag Module in this section.


Remote Deployment Undeployed Air Bag — Scrapped Vehicle

1. WARNINGS:


Always wear safety glasses when repairing an air bag supplemental
restraint system (SRS) vehicle and when handling an air bag module.
Failure to follow this instruction may result in personal injury.


Carry a live air bag module with the air bag and trim cover or
deployment door pointed away from your body. This will reduce the risk
of injury in the event of an accidental deployment. Failure to follow this
instruction may result in personal injury.


Remote deployment is to be carried out outdoors with all personnel
at least 6.1 meters (20 feet) away to ensure personal safety. Due to the
loud report which occurs when the air bag is deployed, hearing protection
is required. Failure to follow this instruction may result in personal
injury.