suspension JAGUAR XFR 2010 1.G Workshop Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
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Front End Sheet Metal Repairs - Front Wheelhouse Section
Removal and Installation
Removal Published: 11-May-2011
1. NOTES:
The left hand service panel is illustrated.
The front wheelhouse section is manufactured from
mild steel.
The front wheelhouse section is serviced as a separate
weld-on panel, the left-hand is serviced less the weld-on
air cleaner mounting bracket. It is also serviced on the front
side member and suspension top mount assembly, the
left-hand assembly includes the air cleaner mounting
bracket.
2. The front wheelhouse section is replaced in conjunction with:
Front bumper cover
Front fender
Hood latch panel
Front fender support bracket
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the front fender support bracket.
For additional information, refer to: Front Fender Support Bracket (501-27 Front End Sheet Metal Repairs, Removal and Installation).
5. Disconnect the generator electrical connectors.
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NOTE: The illustration may indicate either hand of the service panel, the opposite hand will be similar.
Item Description 1 Luggage compartment lid 2 Rear bumper cover 3 Rear bumper 4 Back panel 5 Rear bumper mounting L/H 6 Rear bumper mounting R/H 7 Quarter panel 8 Quarter panel lower extension 9 Rear wheelhouse outer 10 Spare wheel well 11 Rear floor side extension 12 Rear side member section 13 Rear side member closing panel section Time schedules, rear end
The following information shows the total time taken to replace single panels and complete assemblies. This time includes
removal of Mechanical, Electrical and Trim, (MET), items, plus paint times based on Metallic Clear Over Base Paint, (blends to
adjacent panels are not included)
The times shown were generated by Thatcham, (the Motor Insurance Repair Research Centre), and are to be used as a guide
only.
Single panel times
Panel Description Hours Luggage compartment lid 7.5 Rear bumper cover 6.6 Back panel 9.4 Quarter panel L/H 23.2 Quarter panel R/H 24.2 Headliner remove and install 3.3 Rear window glass remove and install 1.7 Rear subframe and rear suspension remove and install 5.2 Combination panel replacement times
The following panel combination times show the total time to remove/install body panels, MET items and paint times based on
Metallic Clear Over Base Paint process, (blends to adjacent panels are not included).
Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Headliner remove and install Rear window glass remove and install Total Time L/H 35.2
R/H 35.9 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Headliner remove and install Rear window glass remove and install Total Time 44.7 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear wheelhouse outer Rear side member section
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Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 54.0
R/H 54.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel L/H and R/H Back panel Rear wheelhouse outer L/H and R/H Rear side member section L/H and R/H Rear side member closing panel section L/H and R/H Spare wheel well Rear floor side extension L/H and R/H Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time 70.5 Combination panel times
Panel Description Hours Luggage compartment lid Rear bumper cover Rear bumper Quarter panel Back panel Rear side member section Rear side member closing panel section Spare wheel well Rear floor side extension Rear subframe and rear suspension remove and install Headliner remove and install Rear window glass remove and install Total Time L/H 50.1
R/H 50.2 Combination panel times
Panel Description Hours Rear bumper cover Rear bumper Back panel Spare wheel well Rear subframe and rear suspension remove and install Total Time 26.8
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Rear End Sheet Metal Repairs - Rear Side Member Section
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The rear side member section is manufactured from
High Strength Low Alloy Steel, 350MPa, (HSLA350).
The rear side member section is cut from the rear side
member service panel.
2. This procedure assumes that if the rear side member section is
damaged, the rear side member closing panel section will also be
damaged. Therefore this procedure combines the repair of the rear side
member section and the rear side member closing panel section.
3. NOTE: The rear side member closing panel section is
manufactured from High Strength Low Alloy Steel, 350MPa,
(HSLA350).
The rear side member closing panel section is cut from the
rear side member closing panel service panel.
4. In this procedure, to make sure the vehicle is correctly aligned, it must
be placed on an approved alignment jig.
5. The rear side member section is replaced in conjunction with:
Rear bumper cover
Rear bumper
Luggage compartment lid
Back panel
Spare wheel well
Towing eye bracket
Rear floor side extension
Rear side member closing panel section
Rear subframe and rear suspension, as an assembly
6. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) / www.JagDocs.com
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Rear End Sheet Metal Repairs - Spare Wheel Well
Removal and Installation
Removal Published: 11-May-2011
1. NOTE: The spare wheel well is manufactured from mild steel.
The spare wheel well is serviced as a separate weld-on panel, it is not
serviced with the towing eye bracket, the spare wheel retaining bracket,
or its weld studs.
2. The spare wheel well is replaced in conjunction with:
Rear bumper cover
Rear bumper Back
panel
Towing eye bracket
Rear subframe and rear suspension, as an assembly
3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).
4. Remove the back panel.
For additional information, refer to: Back Panel (501-30 Rear End Sheet Metal Repairs, Removal and Installation).
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5. Disconnect the generator electrical connectors.
6. Disconnect the battery positive cable and position it to one side.
7. Remove the rear subframe and rear suspension, as an assembly.
For additional information, refer to: Rear Subframe - V6 3.0L Petrol (502-00 Uni-Body, Subframe and Mounting System, Removal and
Installation).
8. Remove the fuel tank filler pipe.
For additional information, refer to: Fuel Tank Filler Pipe (310-01B,
Removal and Installation).
9. Release the left-hand and right-hand luggage floor wiring harnesses and
position them to one side.
10. Make sure that the rear seats are covered to prevent any damage during
this repair procedure.
11. NOTE: If undamaged, the left-hand and right-hand rear bumper
retaining brackets should be reinstalled.
Remove the left-hand and right-hand rear bumper retaining brackets.
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27. Release the radiator assembly.
28.
Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation).
29. Refer to: Air Deflector (501-02 Front End Body Panels, Removal and Installation). 30. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation). 31. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
32.
Refer to: Camber and Caster Adjustment (204-00 Suspension System - General Information, General Procedures).
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Installation
16.
17.
CAUTION: Make sure that new bolts are installed.
General Equipment: Powertrain Jack Torque:
Stage 1:80 Nm Stage 2:240°
1. To install, reverse the removal procedure.
2. Refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures).
3. Refer to: Camber and Caster Adjustment (204-00 Suspension System - General Information, General Procedures). www.JagDocs.com