Transmission mount JAGUAR XFR 2010 1.G User Guide
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
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Parking Brake and Actuation - Parking Brake Switch
Removal and Installation
Removal
NOTES: Published: 12-Jun-2013
The parking brake switch is part of the transmission control switch (TCS) assembly and therefore can not be serviced
separately.
Removal steps in this procedure may contain installation details.
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. Refer to: Transmission Control Switch (TCS) (307-05A Automatic Transmission/Transaxle External Controls - V6 3.0L Petrol, Removal and
Installation).
Installation
1. CAUTION: Make sure that all diagnostic trouble codes (DTCs) have
been removed after the road test.
To install, reverse the removal procedure.
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7 Brake fluid level switch 8 LH rear wheel speed sensor 9 RH rear wheel speed sensor 10 RJB (rear junction box) 11 High mounted stop lamp 12 LH stop lamp 13 RH stop lamp 14 Diagnostic socket 15 TCM (transmission control module) 16 Electronic parking brake module 17 ECM (engine control module) 18 Instrument cluster 19 ABS (anti-lock brake system) module 20 JaguarDrive selector module 21 Adaptive damping control module 22 Adaptive speed control module 23 Yaw rate and lateral acceleration sensor 24 Roof opening panel motor/module 25 Brake booster vacuum sensor (3.0L vehicles only) 26 Steering angle sensor
Anti-Lock Brake System System Operation
ABS controls the speed of all road wheels to ensure optimum wheel slip when braking at the adhesion limit. The wheels are prevented from locking to retain effective steering control of the vehicle.
The brake pressures are modulated separately for each wheel. Rear brake pressures are controlled to maintain rear stability on
split friction surfaces.
Dynamic Stability Control
DSC (dynamic stability control) uses brakes and powertrain torque control to assist in maintaining the yaw stability of the
vehicle. While the ignition is energized the DSC function is permanently enabled, unless selected off using the DSC switch.
DSC enhances driving safety in abrupt maneuvers and in under-steer or over-steer situations that may occur in a bend. The
ABS module monitors the yaw rate and lateral acceleration of the vehicle, steering input and individual wheel speeds, then selectively applies individual brakes and signals for powertrain torque adjustments to reduce under-steer or over-steer
conditions.
In general:
In an under-steer situation the inner wheels are braked to counteract the yaw movement towards the outer edge of the
bend.
In an over-steer situation the outer wheels are braked to prevent the rear end of the vehicle from pushing towards the
outer edge of the bend.
The ABS module monitors the tracking stability of the vehicle using inputs from the wheel speed sensors, the steering angle sensor, and the yaw rate and lateral acceleration sensor. The tracking stability is compared with stored target data. Whenever
the tracking stability deviates from the target data, the ABS module intervenes by applying the appropriate control strategy. The following interactions occur in an intervention situation:
High speed CAN signal to the ECM, to reduce engine torque. Application of braking to the appropriate corner of the vehicle.
Trac DSC
TracDSC is an alternative setting of DSC with reduced system interventions. With TracDSC engaged, traction may be somewhat
increased, although stability may be reduced compared to normal DSC. TracDSC is intended for use only on dry tarmac, by
suitably experienced drivers and should not be selected for other surfaces or by drivers with insufficient skill and training to
operate the vehicle safely with the TracDSC function engaged.
The less restrictive TracDSC setting may be preferred, for example, by expert drivers engaged in high performance driving on
dry Tarmac surfaces such as tracks and circuits.
Switching between DSC and Trac DSC:
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battery power supply to be passed via the slip ring assembly in the steering wheel to the heated steering wheel control
module. The steering wheel module supplies power to the steering wheel heater element and also monitors the temperature
via a NTC (negative temperature coefficient) temperature sensor incorporated into the heater element. The control module
varies the power supply to the element to maintain the steering wheel rim at the optimum temperature.
Component Description STEERING COLUMN MULTIFUNCTION SWITCHES
The steering column multifunction switches are situated on the steering column and consists of the wiper switch, the turn
signal indicator/lighting switch and the trip computer switch.
The steering column adjustment switch is located in the steering column lower shroud on the LH side. The switch is a 4 position 'joystick' which controls reach and rake adjustment.
Steering wheel mounted switches on the LH side of the driver's airbag, control the audio and telephone functions. Switches on the RH side of the driver's airbag, control the speed control functions. For additional information, refer to:
Audio System (415-01A Information and Entertainment System, Description and Operation), Speed Control (310-03A, Description and Operation),
Speed Control (310-03B, Description and Operation),
Speed Control (310-03C, Description and Operation).
Two transmission paddle switches are located at the rear of the steering wheel.
Refer to: External Controls (307-05, Description and Operation).
LH Multifunction Switch
Item Description 1 High beam 2 Lighting control rotary switch 3 RH turn signal indicator 4 Headlamp flash 5 LH turn signal indicator 6 Trip computer function button The LH multifunction switch controls the following windshield wiper functions:
Page 985 of 3039
Engine - V8 S/C 5.0L Petrol - Flexplate
Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. CAUTION: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3. Refer to: Transmission - V8 5.0L Petrol/V8 S/C 5.0L Petrol (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8
S/C 5.0L Petrol, Removal).
4. CAUTIONS:
Install all the bolts finger tight before final tightening.
The bolts can only be used 3 times, mark the bolts
with a center punch. If 2 punch marks are visible, discard
the bolts.
Make sure that no components fall off during removal.
Install the bolts in the noted position.
NOTES:
Make sure the crankshaft and flexplate mating faces
are clean before installation.
Make sure that the crankshaft is not rotated.
Tighten the retaining bolts working diagonally.
Torque:
Stage 1:45 Nm Stage 2:90°
Installation
1. To install, reverse the removal procedure.
Page 1087 of 3039
Engine - V8 S/C 5.0L Petrol - Engine
Removal Published: 19-Nov-2013
NOTES:
Some variation in the illustrations may occur, but the essential information is always correct.
If a new engine is to be installed, remove the intake manifold to access the top transmission retaining bolts.
1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3. Refer to: Cowl Vent Screen (501-02 Front End Body Panels, Removal and Installation).
4. Refer to: Air Cleaner LH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).
5. Refer to: Air Cleaner RH (303-12C Intake Air Distribution and Filtering - V8 5.0L Petrol, Removal and Installation).
6. Refer to: Cooling System Partial Draining, Filling and Bleeding - V8 S/C 5.0L Petrol (303-03C Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).
7. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).
8. Refer to: Hood (501-02 Front End Body Panels, Removal and Installation).
9. Refer to: Cooling Fan Motor and Shroud - Vehicles With: Supercharger (303-03C Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal
and Installation).
10. Refer to: Transmission - V8 5.0L Petrol/V8 S/C 5.0L Petrol (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8
S/C 5.0L Petrol, Installation). 303-1435
Engine Lifting Brackets Rear Special Tool(s)
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1 Locating spigot (2 off) 2 Upper hose connection 3 Supercharger cooling system connection 4 Auxiliary radiator inlet hose connection 5 Support (2 off) 6 Drain plug 7 Lower hose connection 8 Auxiliary radiator outlet hose connection 9 Transmission fluid cooler inlet hose connection The radiator is a cross flow type with an aluminum core and plastic end tanks. The radiator is part of the cooling module and is
attached to the vehicle by locating spigots and supports integrated into the end tanks. The supports are installed in rubber
bushes located in mounting brackets on the front subframe. The locating spigots are installed in rubber bushes located in
mounting brackets on the front crossmember.
The two end tanks incorporate connections for the upper and lower hoses, the coolant supply hose of the transmission fluid
cooler and, on SC vehicles, the supply and return hoses of the auxiliary radiator. A drain plug is installed in the bottom of the LH (left-hand) end tank. Radiator (Supercharger Vehicles) RADIATOR
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Published: 11-May-2011
Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol -
CAUTION: CAUTION: Use only Shell M1375.4 Automatic transmission fluid. Use of any other fluids may result in a
transmission malfunction or failure.
Description Intervals Normal maintenance Filled for life. Severe duty maintenance Change the fluid at 48,000 km (30,000 miles) intervals.
NOTE: Lubricants, Fluids, Sealers and Adhesives
Description Specification Transmission fluid Shell M1375.4 Sealant WSS-M4G323-A6 Metal surface cleaner WSW-M5B392-A High temperature grease Molecote FB180
NOTE: General Specifications
Vehicle
Engine
Approximate
Liters Refill capacity approximate dry capacity, includes cooler and tubes. Check the level at
normal operating temperature. DO NOT OVERFILL. If it is necessary to add or change
fluid, use only fluid which has been certified by the supplier as meeting the Jaguar Cars
Ltd specification shown. U.S. Quarts XJ
All
vehicles 10.0 10.57
NOTE: Torque Specifications
Description Nm lb-ft lb-in Transmission retaining bolts 48 35 - Transmission mount retaining bolts 51 38 - Transmission fluid fill plug A A A Transmission control module (TCM) and main control valve body retaining bolts 8 - 53 Output shaft flange retaining nut 60 44 - Torque converter retaining bolts 62 46 - Transmission fluid cooler tube retaining bolt 22 16 - Transmission fluid drain plug 8 - 53 Transmission fluid pan, gasket and filter retaining bolts 8 - 53 A = refer to the procedure for correct torque sequence
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1 Transmission selected gear status 2 MIL (malfunction indicator lamp) 3 Message center The instrument cluster is connected to the TCM via the high speed CAN bus. Transmission status is transmitted by the TCM and displayed to the driver in one of two displays in the instrument cluster. For additional information, refer to 413-01
Instrument Cluster.
Malfunction Indicator Lamp
The MIL (malfunction indicator lamp) is located in the tachometer in the instrument cluster. Transmission related faults which
may affect the vehicle emissions output will illuminate the MIL.
The MIL is illuminated by the ECM (engine control module) on receipt of a relevant fault message from the TCM on the high speed CAN. The nature of the fault can be diagnosed using a Jaguar approved diagnostic system which reads the fault codes stored in the TCM memory.
Transmission Status Display
The transmission status display is located in a LCD (liquid crystal display) at the top of the instrument cluster, between the
speedometer and the tachometer. The LCD shows the JaguarDrive selector position or the selected gear when in manual 'Jaguar Sequential Shift' mode.
The following table shows the displays and their descriptions.
Symbol Description P Park selected R Reverse selected N Neutral selected D Drive selected S Sport mode selected 1 1st gear selected (manual Jaguar sequential shift mode) 2 2nd gear selected (manual Jaguar sequential shift mode) 3 3rd gear selected (manual Jaguar sequential shift mode) 4 4th gear selected (manual Jaguar sequential shift mode) 5 5th gear selected (manual Jaguar sequential shift mode) 6 6th gear selected (manual Jaguar sequential shift mode) The message center is located in the lower center of the instrument cluster. The message center is a LCD to relay vehicle status and operating information to the driver and can display messages relating to a number of the vehicle systems. If a
transmission fault occurs, the message center will display the message 'GEARBOX FAULT'.
TRANSMISSION CONTROL MODULE
The TCM outputs signals to control the shift control solenoid valve and the EPRS (electronic pressure regulating solenoid) to control the hydraulic operation of the transmission.
The TCM processes signals from the transmission speed and temperature sensors, the ECM and other vehicle systems. From the received signal inputs and pre-programmed data, the module calculates the correct gear, torque converter clutch setting
and optimum pressure settings for gear shift and lock-up clutch control.
The ECM supplies the engine management data over the high speed CAN bus. The TCM requires engine data to efficiently control the transmission operation, for example; flywheel torque, engine speed, accelerator pedal angle, engine temperature.
The steering angle sensor and the ABS (anti-lock brake system) module also supply data to the TCM on the high speed CAN bus. The TCM uses data from these systems to suspend gear changes when the vehicle is cornering and/or the ABS module is controlling braking or traction control.
Using the signal inputs and the memorized data, the TCM control program computes the correct gear and torque converter lock-up clutch setting and the optimum pressure settings for gear shift and lock-up clutch control. Special output-side modules
(power output stages, current regulator circuits), allow the TCM to control the solenoid valves and pressure regulators and consequently precisely control the hydraulics of the automatic transmission. In addition, the amount and duration of engine
interventions are supplied to the engine management by way of the CAN bus.
The transmission has a fully electronic JaguarDrive selector with no Bowden cable connection to the transmission. The
transmission selections are made using a rotary JaguarDrive selector which rises from the floor console once the engine is
running. Rotation of the JaguarDrive selector to any of the five positions is sensed by the TCM via the high speed CAN bus. The TCM then reacts according to the selected position. The 'S' (sport) position selection allows the TCM to operate the transmission using the semi-automatic 'Jaguar Sequential Shift'.
Gear selections are sensed by the TCM when the driver operates the steering wheel paddle switches. Once the JaguarDrive selector position is confirmed, the TCM outputs appropriate information on the high speed CAN bus.
If the JaguarDrive selector is in 'D', 'Jaguar Sequential Shift' is temporary and will cancel after a time period or can be cancelled
by pressing and holding the + paddle for approximately 2 seconds.
If the JaguarDrive selector is in 'S', 'Jaguar Sequential Shift' is permanent and can only be cancelled by pressing and holding
the + paddle for approximately 2 seconds or by moving the JaguarDrive selector to the 'D' position.
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Item Description A Unlocked condition B Locked condition 1 Clutch plate 2 Clutch piston 3 Torque converter body 4 Turbine 5 Impeller 6 Stator 7 Piston chamber 8 Turbine chamber The lock-up clutch is a hydro-mechanical device which eliminates torque converter slip, improving fuel consumption. The
engagement and disengagement is controlled by the TCM to allow a certain amount of controlled 'slip'. This allows a small difference in the rotational speeds of the impeller and the turbine which results in improved shift quality. The lock-up clutch
comprises a piston and a clutch friction plate.
In the unlocked condition, the oil pressure supplied to the piston chamber and the turbine chamber is equal. Pressurized fluid
flows through a drilling in the turbine shaft and through the piston chamber to the turbine chamber. In this condition the clutch
plate is held away from the torque converter body and torque converter slip is permitted.
In the locked condition, the TCC spool valves are actuated by the EPRS. The fluid flow in the unlocked condition is reversed and the piston chamber is vented. Pressurized fluid is directed into the turbine chamber and is applied to the clutch piston.
The piston moves with the pressure and pushes the clutch plate against the torque converter body. As the pressure increases,
the friction between the clutch plate and the body increases, finally resulting in full lock-up of the clutch plate with the body.
In this condition there is direct mechanical drive from the engine crankshaft to the transmission planetary gear train.
FLUID PUMP
The fluid pump is an integral part of the transmission. The fluid pump is used to supply hydraulic pressure for the operation of
the control valves and clutches, to pass the fluid through the transmission cooler and to lubricate the gears and shafts.
The ZF 6HP28 fluid pump is a crescent type pump and is located between the intermediate plate and the torque converter. The
pump has a delivery rate of 16 cm3
per revolution.
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solenoid valve in the valve housing directs hydraulic pressure to the lock cylinder, which moves the piston within the cylinder
and releases the park lock pawl at the rear of the transmission by means of a connecting rod. The solenoid on the lock cylinder
is energized and locks the cylinder piston in the unlocked position. Additional locking of the piston is achieved with ball
catches within the lock cylinder.
When park is selected, the solenoid on the lock cylinder is de-energized, the ball catches are released and the piston is free to
move in the lock cylinder. The solenoid in the valve housing is also de-energized. The spring loaded parking disc pulls the
cylinder piston in the park direction which allows the park disc to move on its mounting. This movement is transferred via the
connecting rod to parking pawl, which is engaged in the park lock gear.
If an electrical failure occurs, the park lock can be manually released by means of an emergency park release lever located in
the floor console. The lever is connected to the parking disc by a cable and allows the park lock to be released manually. For
additional information, refer to 307-05B Automatic Transmission/Transaxle External Controls.
TRANSMISSION CONTROL MODULE
The TCM is an integral part of the Mechatronic valve block which is located at the bottom of the transmission, within the fluid pan. The TCM is the main controlling component of the transmission.
The TCM processes signals from the transmission speed and temperature sensors, ECM and other vehicle systems. From the received signal inputs and pre-programmed data, the module calculates the correct gear, torque converter clutch setting and
optimum pressure settings for gear shift and lock-up clutch control.