303 00 JAGUAR XFR 2010 1.G Workshop Manual

15.

























16. CAUTION: Be prepared to collect escaping coolant.

Special Tool(s): 303-1496






















CAUTION: Take care not to damage the O-ring seals
during installation.
Torque: 9 Nm

E Front subframe front fixing hole Rear subframe rear fixing hole 3608.5 F Front subframe front fixing hole Rear subframe front fixing hole 3035.8 G Front subframe front fixing hole Rear towing eye rear fixing hole 4138.1

Front End Sheet Metal Repairs - Fender Apron Panel
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The fender apron panel is manufactured from mild
steel.

The fender apron panel is serviced as a separate weld-on
panel.










2. The fender apron panel is replaced in conjunction with:
Front bumper cover
Front fender
Fender apron panel closing panel
Hood
Hood hinge
Hood strut mounting bracket
Fender mounting plate

3. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

4. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).

5. Remove the hood hinge.

6. Remove the fender apron panel closing panel.
For additional information, refer to: Fender Apron Panel Closing Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).

7. Disconnect the generator electrical connectors.

8. Remove the windshield wiper motor and linkage.
For additional information, refer to: Windshield Wiper Motor (501-16 Wipers and Washers, Removal and Installation).

9. Remove the ECM (engine control module).
For additional information, refer to: Engine Control Module (ECM)
(303-14A, Removal and Installation) /
Engine Control Module (ECM) (303-14B Electronic Engine Controls - V6 3.0L Petrol, Removal and Installation) /
Engine Control Module (ECM) (303-14C, Removal and Installation). www.JagDocs.com

Front End Sheet Metal Repairs - Front Side Member
Removal and Installation

Removal Published: 11-May-2011


1. NOTE: The front side member is manufactured from High
Strength Low Alloy Steel, 350MPa, (HSLA350).

The front side member is serviced as a separate weld-on
panel, which includes the hood latch panel mounting
bracket. This method is to install a "long" section of the
service panel.








2. In this procedure, make sure that the vehicle is correctly aligned, it must
be placed on an approved alignment jig.

3. The front side member is replaced in conjunction with:
Front bumper cover
Front bumper
Front bumper mounting
Hood
Hood latch panel
Front fender support bracket
Front fender support bracket mounting
Front wheelhouse section
Front side member closing panel
Engine, transmission / transaxle, front subframe and front
suspension, as an assembly

4. For additional information relating to this repair procedure please see
the following:
For additional information, refer to: Health and Safety Precautions (100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

5. Remove the hood.
For additional information, refer to: Hood (501-02 Front End Body Panels, Removal and Installation).

6. Remove the front wheelhouse section.
For additional information, refer to: Front Wheelhouse Section (501-27 Front End Sheet Metal Repairs, Removal and Installation).

7. Remove the engine, transmission / transaxle, front subframe and front
suspension, as an assembly.
For additional information, refer to: Engine (303-01A, Removal) /
Engine (303-01B Engine - V6 3.0L Petrol, Removal) / Engine (303-01D, Removal) /
Engine (303-01E, Removal) /
Transmission - 2.7L Diesel (307-01, Removal) /
Transmission - TDV6 3.0L Diesel (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol, Removal) / www.JagDocs.com

(100-00 General Information, Description and Operation) /
Body Repairs (501-25A Body Repairs - General Information, Description and Operation) /
Corrosion Protection (501-25B Body Repairs - Corrosion Protection, Description and Operation) /
Body and Frame (501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks, Description and Operation).

5. Remove the fender apron panel front extension.
For additional information, refer to: Fender Apron Panel Front Extension (501-27 Front End Sheet Metal Repairs, Removal and Installation).

6. Remove the front fender support bracket.
For additional information, refer to: Front Fender Support Bracket (501-27 Front End Sheet Metal Repairs, Removal and Installation).

7. Remove the fender apron panel.
For additional information, refer to: Fender Apron Panel (501-27 Front End Sheet Metal Repairs, Removal and Installation).

8. Remove the engine, transmission / transaxle, front subframe and front
suspension, as an assembly.
For additional information, refer to: Engine (303-01A, Removal) /
Engine (303-01B Engine - V6 3.0L Petrol, Removal) / Engine (303-01D, Removal) /
Engine (303-01E, Removal) /
Transmission - 2.7L Diesel (307-01, Removal) /
Transmission - TDV6 3.0L Diesel (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol, Removal) /
Transmission (307-01A Automatic Transmission/Transaxle - V6 3.0L Petrol, Removal) /
Transmission - 4.2L (307-01, Removal) /
Transmission - V8 5.0L Petrol/V8 S/C 5.0L Petrol (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol, Removal) /
Front Shock Absorber (204-01 Front Suspension, Removal and Installation) /
Front Subframe - 2.7L Diesel (502-00, Removal and Installation) /
Front Subframe - V6 3.0L Petrol (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation) /
Front Subframe - 4.2L, Vehicles Without: Supercharger (502-00, Removal
and Installation) /
Front Subframe - 4.2L, Vehicles With: Supercharger (502-00, Removal
and Installation).

9. Remove the pedestrian protection hood actuator.
For additional information, refer to: Pedestrian Protection Hood Actuator LH (501-20C Pedestrian Protection System, Removal and Installation) / Pedestrian Protection Hood Actuator RH (501-20C Pedestrian Protection System, Removal and Installation).

10. If the drivers side front side member and suspension top mount is to be
repaired, remove the brake master cylinder and reservoir.
For additional information, refer to: Brake Master Cylinder (206-06 Hydraulic Brake Actuation, Removal and Installation) /
Brake Fluid Reservoir (206-06 Hydraulic Brake Actuation, Removal and Installation).

11. If the drivers side front side member and suspension top mount is to be
repaired, remove the brake booster.

Lighting, Removal and Installation).

7. Remove the condenser core.
For additional information, refer to: Condenser Core - 2.7L Diesel
(412-03, Removal and Installation) /
Condenser Core - V6 3.0L Petrol (412-03 Air Conditioning, Removal and Installation) /
Condenser Core - 4.2L, Vehicles Without: Supercharger (412-03, Removal
and Installation) /
Condenser Core - 4.2L, Vehicles With: Supercharger (412-03, Removal
and Installation).

8. Remove the radiator.
For additional information, refer to: Radiator (303-03A, Removal and
Installation) /
Radiator (303-03B Engine Cooling - V6 3.0L Petrol, Removal and Installation) /
Radiator - Vehicles With: Supercharger (303-03C, Removal and
Installation) /
Radiator - Vehicles Without: Supercharger (303-03C, Removal and
Installation).

9. Remove the both hood latch panel braces.

10. Remove the cooling fan upper shroud.

11. Remove both crash sensors.
For additional information, refer to: Crash Sensor (501-20B Supplemental Restraint System, Removal and Installation).

12. Remove the both hood latches.

13. Remove the hood safety hook guide.

14. Remove both hood latch panel buffers.

15. Release and lay aside the hood latch panel wiring harness.

16. Remove the old panel.

Published: 31-Jul-2013
Uni-Body, Subframe and Mounting System - Front Subframe V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation

Special Tool(s)

303-021
Engine support bracket
303-1436
Engine Lifting Bracket Front
502-005
Alignment Bolts, Subframe General Equipment
Removal


NOTE: Some variation in the illustrations may occur, but the essential information is always correct.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
3. Refer to: Radiator Splash Shield (501-02 Front End Body Panels, Removal and Installation). 4. Refer to: Air Deflector (501-02 Front End Body Panels, Removal and Installation). 5. Refer to: Engine Cover - V8 5.0L Petrol/V8 S/C 5.0L Petrol (501-05 Interior Trim and Ornamentation, Removal and Installation). Powertrain Jack

6. Secure the radiator assembly.











7.
Special Tool(s): 303-1436 Torque: 40 Nm
























8. CAUTIONS:


Support the engine on a jack. The angle may need to be adjusted during this procedure.


Make sure to protect the paintwork.

Special Tool(s): 303-021 Special Tool(s): 303-1436

24.




































25.





































CAUTION:
Make sure to protect the paintwork.

Special Tool(s): 303-1436 Special Tool(s): 303-021