check oil JAGUAR XFR 2010 1.G Repair Manual

Published: 11-May-2011
Climate Control System - General Information - Inspection and Assembly Requirements
General Procedures

1. Check for leaks using ultraviolet (UV) Lamp.
For additional information, refer to Flourescent Dye Leak Detection in this section.

2. NOTES:


Any time a hose or component connection leak is observed, the
component and fitting must be separated, cleaned and a new O-ring
fitted and lubricated with air conditioning compressor oil.
For additional information, refer to Specifications in this section.

When separating A/C joints, cap the open connections
immediately. Do not leave open to atmosphere.

O-ring seal surfaces must be free of dirt, lint, burrs and scratches. The
O-ring and connector should be lubricated with air conditioning
compressor oil.
For additional information, refer to Specifications in this section.

Published: 11-May-2011
Climate Control System - General Information - Refrigerant Oil Adding TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
General Procedures



CAUTIONS:


Collect the refrigerant oil in a clean measuring cylinder. Check

Make sure that all openings are sealed. Use new blanking caps.
Be prepared to collect escaping fluids.
NOTE: Removal steps in this procedure may contain installation details.

1. NOTES:


This step only needs to be carried out when replacing
the A/C compressor.


Some variation in the illustrations may occur, but the
essential information is always correct.
Torque: 15 Nm






2. NOTES:


This step only needs to be carried out when replacing
the A/C compressor.


Some variation in the illustrations may occur, but the
essential information is always correct.

Rotate the A/C compressor shaft at least 6 to 8 turns when
draining the refrigerant oil.





3. CAUTIONS:


The refrigerant oil top-up quantity must not exceed the refrigerant
oil fill quantity.


If other A/C components are being renewed in addition to the A/C
compressor, there is no need to top up with additional refrigerant oil,
apart from filling the compressor.
Top up with the calculated quantity of new refrigerant oil.
Refer to: Specifications (412-00, Specifications).

Message Other Warnings Reason Action in LCD. system and the tire pressures
cannot be monitored. ENGINE TEMPERATURE
HIGH Amber warning triangle
illuminated in LCD at temperatures of between
118.0°C (244.4°F) and
119.3°C (246.8°F). Engine coolant temperature has
exceeded threshold for normal
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE
OVERHEATING Red warning triangle
illuminated in LCD at temperatures of 119.4°C
(247°F) or above. Engine coolant temperature has
exceeded threshold for normal engine
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE OIL
PRESSURE LOW Red warning triangle
illuminated in LCD. Engine oil pressure has fallen below the
threshold for normal operation. Stop the engine immediately. Check
engine oil level. If oil level correct, do
not restart engine until oil pressure
loss has been identified and corrected. RESTRICTED
PERFORMANCE Red or Amber warning
triangle illuminated in LCD depending on nature of power loss. A fault has occurred which has reduced
engine power output. Investigate cause of engine power
loss. Interrogate control modules for
faults and diagnose using an approved Jaguar Diagnostic System. ENGINE SYSTEMS
FAULT
MIL (malfunction
indicator lamp)
illuminated for
certain faults.
Red or Amber
warning triangle
illuminated in LCD.
A fault has occurred in the
engine management system or, if
the MIL is illuminated, an emissions related fault is present
which has been detected by
the On-Board Diagnostic
systems in the ECM and TCM. A fault has occurred with the
start/stop switch.
Investigate cause of fault.
Interrogate ECM and TCM for faults and diagnose using an
approved Jaguar Diagnostic
System.
Check start/stop switch for
correct operation or short
circuits. CHECK FUEL
FILLER CAP
(NAS Vehicles Only)
Red warning triangle
illuminated in LCD. The Diagnostic Monitoring Tank Leakage
(DMTL) system has detected fuel filler
cap has not been correctly installed or
the system has a leak. Check fuel filler cap to ensure is it is
correctly installed and secure or check
the fuel system for leakage. ENGINE TEMPERATURE
INDICATION
FAULT Red warning triangle
illuminated LCD. A fault has occurred in the engine
management system and the engine
temperature signal is no longer being
received. Investigate cause of engine
temperature failure. Interrogate ECM for faults and diagnose using an approved Jaguar Diagnostic System. PLEASE WAIT
COLD START IN
PROGRESS Amber warning triangle
illuminated LCD. Message appears after start/stop switch
is pressed. Glow plugs are warming up,
message will appear for up to 12
seconds dependant on ambient
temperature. Engine will crank once message is switched off. None GEARBOX FAULT
Battery symbol and amber
warning triangle illuminated
in LCD. TCM has detected a fault in the Investigate transmission fault. transmission. Transmission may default
to 'limp home' mode and only allow
limited operation of forward gears and
reverse. Interrogate TCM and diagnose fault using an approved Jaguar Diagnostic
System. BATTERY NOT
CHARGING Red warning triangle
illuminated in LCD. Charge output from generator not
detected by ECM. Investigate cause of generator failure. OVER 120 km/h
(GULF States Only)
Red text illuminated
in LCD. Vehicle has exceeded the preset 120
km/h speed value. Reduce vehicle speed. DPF FULL SEE
HANDBOOK Amber or Red warning
triangle illuminated LCD. ECM has detected diesel particulate Drive the vehicle as described in the filter is becoming blocked or has become
blocked. owners handbook or the workshop
manual to clean the filter. COOLANT LEVEL
LOW Red warning triangle
illuminated in LCD. Coolant level in expansion tank has
fallen below minimum level.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level and replenish

STEERING
COLUMN LOCKED Red warning triangle
illuminated in LCD. Fault has occurred preventing the
steering column lock from unlocking. This will also prevent the engine from
starting. Press the stop/start button to return to
accessory mode 4. If steering column
is still locked, investigate cause of
fault and interrogate the CJB (central junction box) for faults and diagnose
using an approved Jaguar Diagnostic System. IGNITION ON
Red warning triangle
illuminated in LCD. Stop/start button has been pressed
without the brake pedal depressed. Ignition is now in power mode 6. None ENGINE STOP
BUTTON PRESSED Red warning triangle
illuminated in LCD. Engine stop button has been pressed
when the vehicle is moving. Engine will
not be switched off until button is pressed quickly for a second time. Do not stop engine when vehicle is
moving unless necessary. LIGHTS ON
Amber warning triangle
illuminated in LCD. Side lamps or headlamps are on and the
driver's door has been opened. Switch off headlamps to avoid
excessive drain on battery. AUTOLAMP
DELAY OFF None
Autolamp delay feature has been
deactivated by moving light control
switch from the auto position. None AUTOLAMP
DELAY XX:XX None
Lighting control switch has been moved
to one of the 4 autolamp delay
positions. Message displays delay timer period selected. None AUTOLAMP
DELAY None
Autolamp delay is selected on the light
control switch and the driver has
switched off ignition and opened driver's
door initiating the autolamp delay. None. Message will extinguish once the
selected delay timer has switched off
the headlamps. TAIL LAMP
FAILURE None The tail lamp LED (light emitting
diode)'s are not functioning correctly.
Location shown on vehicle image. Correct fault in rear lamp assembly,
RJB (rear junction box) or wiring. BRAKE LAMP
FAILURE None The brake lamp LED's are not functioning correctly. Location shown on displayed vehicle image. Correct fault in rear lamp assembly,
RJB or wiring. INDICATOR LAMP
FAILURE None
A turn signal indicator bulb has failed.
Location is shown on displayed vehicle image. Replace failed turn signal indicator
bulb. E-DIFF NOT
AVAILABLE Amber warning triangle
illuminated in LCD accompanied with a single
chime Differential temperature has reached the
overheat threshold. System deactivated
until temperature returns within limits. Allow differential to cool. E-DIFF FAULT
Amber warning triangle
illuminated in LCD accompanied with a single
chime Fault has occurred with electronic
differential. System deactivated until
fault rectified. Investigate cause of fault and
interrogate the system for faults and
diagnose using an approved Jaguar Diagnostic System. ENGINE OIL LOW
Amber warning triangle
illuminated in LCD accompanied with a single
chime The oil is at the minimum level for safe
operation. Top-up with 1 liter (1.8 pints) of oil. ENGINE OIL
HIGH Amber warning triangle
illuminated in LCD accompanied with a single
chime This warning is displayed when the
engine is started, if the oil is above the
maximum level for safe operation. Stop the vehicle as soon as safety
permits and have the engine oil
drained to correct level, before driving
the vehicle. ENGINE OIL
CRITICALLY LOW Red warning triangle
illuminated LCD accompanied with a single
chime The oil is below the minimum level for
safe operation. Stop the vehicle as soon as safety
permits and top-up with 1.5 liters (2.6
pints) of oil. Wait for 10 minutes,
re-check the oil level reading and top-up again if necessary. ENGINE OIL
LEVEL MONITOR
SYSTEM FAULT Amber warning triangle
illuminated in LCD accompanied with a single
chime A fault with the oil level monitoring
system is indicated. Investigate cause of fault and
interrogate the ECM for faults and diagnose using an approved Jaguar Diagnostic System. WATER IN FUEL
Amber warning triangle
illuminated in LCD accompanied with a single
chime The water in fuel sensor in the fuel filter
has detected water in the fuel system. Drain fuel filter to remove collected
water. Odometer Display

The odometer displays the total distance which the vehicle has traveled. This is calculated by the instrument cluster using
wheel speed signals from the ABS module.
The odometer can show 6 characters and distances up to 999,999 miles or kilometers. The total distance travelled is stored in a
EEPROM (electrically erasable programmable read only memory) and the RAM (random access memory). This ensures that the
total distance is not lost if the battery is disconnected.

The odometer value is passed to other vehicle system modules on the medium speed and high speed CAN bus. This is used to record the total vehicle mileage for diagnostic purposes and when storing DTC (diagnostic trouble code)'s.

DTC Description Possible Causes Action B124812
Right Rear Turn
Indicator
Right rear turn signal
lamp control circuit -
short to power Refer to the electrical circuit diagrams and check right rear turn
signal lamp control circuit for short to power B124813
Right Rear Turn
Indicator
Right rear turn signal
lamp control circuit -
open circuit Refer to the electrical circuit diagrams and check right rear turn
signal lamp control circuit for open circuit B1248-15
Right Rear Turn
Indicator - circuit
short to battery
or open
Right rear turn signal
lamp control circuit -
short circuit to power,
open circuit, high
resistance
Refer to electrical circuit diagrams and check right rear
turn signal lamp control circuit for short circuit to power,
open circuit, high resistance. Repair wiring harness as
required. Clear DTC and retest B126113
Fuel Flap/Door
Release Switch
Fuel filler flap digital
input signal circuit - open
circuit Refer to the electrical circuit diagrams and check fuel filler flap
digital input signal circuit for open circuit B1A7911 Rear Fog Lamp
Rear fog lamp control
circuit - short to ground Carry out any pinpoint test associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check rear fog lamp control circuit for short
to ground B1A7912 Rear Fog Lamp
Rear fog lamp control
circuit - short to power Refer to the electrical circuit diagrams and check rear fog lamp
control circuit for short to power B1A7913 Rear Fog Lamp
Rear fog lamp control
circuit - open circuit Refer to the electrical circuit diagrams and check rear fog lamp
control circuit for open circuit B1C5512 Horn Relay
Horn control circuit -
short to power Refer to the electrical circuit diagrams and check horn control
circuit for short to power B1C5514 Horn Relay
Horn control circuit -
short to ground, open
circuit Refer to the electrical circuit diagrams and check horn control
circuit for short to ground, open circuit B1C8312 Rear Defog Relay
High Side output not
driven - diagnosis
feedback indicates output
is short to power Refer to the electrical circuit diagrams and check heated rear
window power supply circuit for short to power B1C8314 Rear Defog Relay
High Side output not
driven - diagnosis
feedback indicates output
is short to ground, open
circuit Refer to the electrical circuit diagrams and check heated rear
window power supply circuit for short to ground, open circuit B1C8393 Rear Defog Relay
High Side output not
driven - diagnosis
feedback indicates output
is at open load or short
to power Carry out any pinpoint test associated with this DTC using the
manufacturer approved diagnostic system. Refer to the electrical
circuit diagrams and check heated rear window power supply
circuit for open load and short to power B1C9112
Fuel Flap/Door
Lock Relay Coil
Circuit
Fuel filler flap locking
motor control circuit -
short to power Refer to the electrical circuit diagrams and check fuel filler flap
locking motor control circuit for short to power B1C9114
Fuel Flap/Door
Lock Relay Coil
Circuit
Fuel filler flap locking
motor control circuit -
short to ground, open
circuit Refer to the electrical circuit diagrams and check fuel filler flap
locking motor control circuit for short to ground, open circuit B1D3512 Hazard Switch
Hazard warning lamp
switch digital input circuit
- short to power Refer to the electrical circuit diagrams and check hazard warning
lamp switch digital input circuit for short to power

length.

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15. NOTE: See illustration: Stripping Insulation

From the Relationship Table, find the correct length of insulation to be stripped from the pre-terminated wiring harness
and set the adjustable cable length stop to the correct length. Place the pre-terminated wiring harness in the wire
stripper and remove the insulation.
Put the cable identification sleeve(s) on to the wiring harness with the main cable colour nearest to the terminal.
During this next step do not over tighten. Place the selected butt splice connector in the crimping tool, matching the
aperture and the butt connector colours. Make sure that the window indentation in the butt connector is resting over
the guide bar on the lower jaw. Partially close the grip until the butt connector is securely held in the aperture. This will
give support to the butt connector while the pre-terminated wiring harness is inserted into it.

NOTE: See illustration: Splice Correctly Located

Insert the pre-terminated wiring harness into the butt connector and make sure that the wire is against the wire stop.
Close the grip firmly, crimping the lead to the butt connector. When the handles have been completely closed the butt
connector will be freed from the tool as the handles are released. If the handles have not been completely closed then
the jaws will hold the butt connector and it cannot be removed from the tool until the crimp is fully made by closing the
handles completely.
Make sure that the harness cable has been squarely cut and the correct length of insulation removed. If more than one
splice is needed the butt connectors must be not be crimped to the wiring harness at the same distance from the
connector. The splices must be staggered to prevent a bulk of splices in the same area of the wiring harness.
It is preferable to cover the butt splice joint with heat shrink sleeve. This is desirable not essential, except where the
electrical connector is a sealed electrical connector. Use the smaller diameter sleeve for red and blue pre-terminated
wiring harness(s) and the large diameter sleeve for the yellow pre-terminated wiring harness(s). It is advisable to place
the heat shrink over the completed joint but in some instances the sleeve will not pass over the terminal. Check, and if
required, place the correct size sleeve onto the harness cable or pre-terminated wiring harness before crimping the butt
splice to the wiring harness.
Place the harness cable into the butt splice with the splice window over the guide bar. Make sure that the cable harness
wire is against the stop in the butt splice, crimp the butt splice connector to the wiring harness.
Gently pull the harness cables each side of the butt splice to make sure that a secure joint has been made.

WARNING: Do not use a naked flame in areas where fuel or oil have been spilt. Clean the area of residual oil and
fuel and wait until the fuel spill has fully evaporated.
CAUTIONS:


When using a heat source make sure that it is localised and causes no damage to surrounding materials.


Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient heat
to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined
heat shrink sleeve so that the wiring harness insulation becomes damaged.
Using a suitable heat source, shrink the sleeve over the butt splice.
If further pre-terminated wiring harness(s) are to be installed to the same electrical connector, make sure that the lead
is cut at a different length to the previous joint. This makes sure that the splices will, where possible, be staggered on
the wiring harness and prevent a bulk of splices in one area.
When all of the splices have been made, fit the terminal(s) to the electrical connector, taking care that the terminals
are correctly orientated.
Install the wiring harness cover and secure with adhesive electrical tape. Do not cover the wiring harness right to the
electrical connector as the terminals must have a little movement and not be firmly bound to the electrical connector or
wiring harness. Make sure that the cable identification sleeve(s) are showing at the wiring harness electrical connector.
www.JagDocs.com

Check the Starter Relay circuit.


NOTE: On petrol engine variants, due to Smart Start, both sides of Relay Coil are switched directly from ECM (If
conditions correct). On diesel engine variants the low side only is switched directly from the ECM.
Check that the Steering Column Lock correctly operates and the steering wheel can turn freely.

Check that the High Speed CAN network is not malfunctioning, i.e. the CAN circuit is open or short circuit. This would mean
that the instrument cluster and ECM would be unable to communicate resulting in no Challenge being performed to enable the
ECM. This would be supported by LED Flash Code 24, see PATS Fault Code Table.

Also check the CAN network between the ABS module and the CJB. The CJB uses the CAN_BrakePressureTMC signal to
determine if the brake pedal has been pressed in order to allow an engine crank. The CJB uses a value of 0x05, if the CJB sees
a value less than this, it will not enable the Crank Request Output.
Engine cranks but will not start

If the Engine is cranking it means that the ECM has passed the authorisation required with the Instrument Cluster. If this
authorisation failed, the ECM would not engage the starter relay. This could be confirmed by verifying the PATS LED prove out
(illuminated solid for 3 seconds) or by reading DTCs from the instrument cluster and ECM.

In this case, the fuel pump circuit should be verified. The Fuel Pump Delivery Module (FPDM), which is supplied via the RJB
(authentication required with the instrument cluster) and controlled by the ECM, supplies the fuel pump.
In all cases of suspected non-start issues, the most logical failure modes should be eliminated first. i.e.

1. Check all relevant supplies and grounds to the relevant modules listed herein.
2. Note any unusual behaviour from other systems/functionality.
3. Note any functions that are not operating as expected.
PATS Fault Codes

For the various PATS modes/faults listed in the table , the instrument cluster will store a DTC and indicate this to the customer
during the detection period defined in the 'when logged' column, by illuminating the indicator as described for 60 seconds and
then flashing the LED 10 times as appropriate. The indication will stop immediately the ignition status is set to OFF any time
during the fault indication sequence. Up to 4 DTCs could be stored per key read sequence (1-10 read attempts). No DTCs will be
stored until all retry attempts are complete. Only the highest priority fault code will be flashed.

To determine the fault code from the LED: The LED will flash initially ten times with 1.5 seconds between. The LED will remain
OFF for 2.5 seconds then flash a number of times with 0.5 seconds between (the number of times the LED flashes represents
the first digit of the code), the LED will remain OFF for 1.5 seconds then flash a number of times with 1.5 seconds between
(the number of times the LED flashes represents the second digit of the code).

The PATS LED will be commanded on as shown under 'indication'. Normal PATS operations are complete within 400ms of the
ignition switch transition from OFF to ON or START, worst case for ECM communication problems will be less than 2 seconds. If
PATS is not complete during the 2 seconds the ECM will terminate PATS and await the next ignition ON or START event. PATS
faults will be indicated via the LED as soon as possible and will terminate the LED prove out. At ignition OFF all previous
flashing will cease and the perimeter anti-theft system will control the LED when the vehicle is locked and armed.

PATS Fault Code Table


Mode of Operation/Fault

When Logged
Ignition
Status

DTC LED
Fault
Code

Indication Prove out N/A Transition
from OFF to
ON N/A N/A
3 Seconds of steady
illumination Perimeter Anti-theft Control N/A OFF -
Vehicle
locked and
armed N/A N/A
Off or 0.5Hz flashing
at 5% duty cycle ±
20% until Off Start Control Unit already programmed Key Insert Any B1B0105 N/A No Indication Start Control Unit status = invalid response Key Insert Any B1B0167 N/A No Indication Start Control Unit programming error Key Insert Any B1B0151 N/A No Indication Start Control Unit challenge response error Key Insert OFF B1B0162 N/A No Indication Key Programming timer expired or Key Auth Timer expired Key Insert Any B1B0187 N/A No Indication Transponder challenge response error Key Insert Any B1B0164 N/A No Indication Transponder keys stored below minimum number required B&A/Dealer Any B1B0100 N/A No Indication Transponder not programmed B&A/Dealer Any B1B0155 N/A No Indication If the instrument cluster sends a 'theft' key status
to the ECM or the ECM returns a status message
containing the data 'Disabled/Theft', the instrument
cluster will set this DTC EMS CAN
communication OFF to ON B1B3364 16
60 seconds of 4Hz
flashing at 50% duty
cycle followed by fault
code 16 flashing 10
times

- Air flow checker
- Sealing compound (tape and plastic compound)
- Multi-purpose sticker
- Clinched flange sealer
- Window sealing compound
- Water shield (PVC)
- Double-sided adhesive tape for water shield
- Methylated spirit (available from trade outlets)
- PU adhesive
- Silicone remover
- Tar remover

Water leaks according to mileage or running time
Increasing mileage has an effect on the problem of leaks in a vehicle. Possible influencing factors are:
Servicing and maintenance of seals:
- No maintenance, lack of maintenance or incorrect maintenance
- Using an incorrect agent
Damaged seals:
- As a result of aging, wear or incorrect handling/assembly.
Heavy soiling of the vehicle:
- Heavy soiling of a vehicle can seriously impair the function of water drainage channels in particular, and also of
rubber seals.
Age-related factors:
- Environmental factors
- UV radiation
- Extreme climatic conditions
Corrosion can have a serious impact on bodywork, in particular as a result of:
- Lightly or heavily rusted seal carriers
- Rusted body seal welds
- Perforation corrosion

Water leaks after body repairs
If a vehicle develops a leak after body repairs, the following points must be taken into consideration in particular:
The correct seating of ancillary components and their seals must be checked.
The correct alignment of doors/tailgate and liftgate must be checked. The associated seals must not be damaged and
must be installed correctly.
Check that panel seams are correctly sealed.
The correct seating of rubber grommets must be checked.
Directly-glazed windows must have correct and complete bonding.

Water drainage system

If a vehicle develops water leaks, then areas into which water is routed or drained should be checked first.