key JEEP CHEROKEE 1994 Service Owner's Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1994, Model line: CHEROKEE, Model: JEEP CHEROKEE 1994Pages: 1784, PDF Size: 77.09 MB
Page 344 of 1784

Switch Continuity Tests chart for continuity tests.
Refer to (Fig. 3) for the lettered/numbered terminal
positions.All wiring must be disconnected from
the ignition switch before performing any conti-
nuity testing.
There are five positions on the ignition switch. The
switch positions (in order) are: ACCESSORY, OFF-
LOCK, OFF, ON AND START (Figs. 4 or 5). Each
position has a detent stop (except START), which is
spring loaded to release when the key is released.
The maximum voltage drop between any two con-
nected terminals should not exceed 12.5 millivolts
per amp. For example: If a 10 amp load is drawn
through the switch, maximum voltage drop should be
10 x 0.0125 or 0.125 volt.
IGNITION SWITCH INSTALLATION/ADJUSTMENT
(1) Place the key lock switch in the ACCESSORY
position.
(2) Place the slider bar (in the ignition switch)
(Fig. 2) into the ACCESSORY detent position.
(3) Connect the wiring to the switch as follows: In-
stall the non-black (colored) connector first and then
the black (colored) connector to the ignition switch.
One connector will interlock the other connector.
(4) Slip the remote actuator rod into the access
hole on the switch (Fig. 2). Install the switch to the
steering column. Be careful not to move the slider
bar (on the switch) out of the ACCESSORY detent
position. Remove the ignition switch actuator rod se-
curing-tape from steering column.
(5) Install the two ignition switch-to-steering col-
umn screws finger tight.Do not tighten screws at
this time.
(6) Adjust ignition switch as follows:
(a) Non-tilt steering column: While holding key
lock switch in ACCESSORY position, gently slide
ignition switchup(towards steering wheel). This
will remove slack from switch. Tighten attachingscrews. Do not allow the ignition switch to move
from the ACCESSORY detent position.
(b) Tilt steering column: While holding the key
lock switch in the ACCESSORY position, gently
slide the ignition switchdown(away from steering
wheel) to remove slack from switch. Tighten at-
IGNITION SWITCH CONTINUITY TESTS
Fig. 3 Ignition Switch Terminals/Circuits
JIGNITION SYSTEMS 8D - 31
Page 394 of 1784

TEST PROCEDURES
INDEX
page page
Checking for Diagnostic Trouble Code......... 5
Electrical Tests at Powertrain Control Module.... 6
Electrical Tests at Servo.................... 5
Inoperative System........................ 5
Operational Check (Road Test)............... 7
Road Test............................... 5Speed Control Switch (Turn Signal Lever) Test . . . 7
Stop Lamp Speed Control Switch Test......... 7
Vacuum Supply Test....................... 7
Vehicle Speed Control System Electrical Tests . . . 5
Vehicle Speed Sensor Test.................. 5
ROAD TEST
Refer to Operational Check (Road Test) section to
verify reports of speed control system malfunction.
INOPERATIVE SYSTEM
Road test vehicle to verify reports of speed control
system malfunction. An inspection should be made
for loose electrical and vacuum connections at the
servo.
Check for correct installation of the vacuum check
valve in the hose from servo to vacuum source. The
word VAC on the valve must point toward the vac-
uum source.
Corrosion should be removed from electrical termi-
nals and a light coating of Mopar MultiPurpose
Grease, or equivalent, applied.
Inspection also should be made to verify that both
ends of the speed control cable are securely attached.
CHECKING FOR DIAGNOSTIC TROUBLE CODE
(1) When trying to verify a speed control system
electronic malfunction use a DRB scan tool to find
the cause (refer to Powertrain Diagnostic Procedures
manual).
If DRB is not available, the Diagnostic Trouble
Code (DTC) may be determined with the following
method:
(a) With key inserted in ignition switch, cycle
switch to ON position 3 times. On third cycle, leave
switch in ON position.
(b) After switch has been cycled 3 times, observe
Malfunction Indicator Lamp (CHECK ENGINE)
on instrument cluster. If a DTC is present, the code
will be displayed in a series of flashes representing
digits. Three flashes in rapid succession, a slight
pause, then 4 flashes in rapid succession would in-
dicate DTC 34.
(2) If a DTC 34 is observed, perform tests in the
sections Electrical Tests at Servo and Electrical Tests
at Powertrain Control Module.
If a DTC 15 is observed, perform test for a faulty
vehicle speed sensor.
(3) Correct any problems found when performing
these tests and recheck for DTC if changes were
made.
VEHICLE SPEED SENSOR TEST
For testing of the vehicle speed sensor and related
components, refer to Powertrain Diagnostic Proce-
dures manual.
VEHICLE SPEED CONTROL SYSTEM ELECTRICAL
TESTS
Vehicle speed control systems may be tested using
two different methods. One involves use of a DRB
scan tool. If this test method is desired, refer to Pow-
ertrain Diagnostic Procedures manual.
The other test method uses a voltmeter. The volt-
meter method is described in the following tests.
If any information is needed concerning wiring, re-
fer to Section 8W - Wiring Diagrams.
CAUTION: When test probing for voltage or conti-
nuity at electrical connectors, care must be taken
not to damage connector, terminals, or seals. If
these components are damaged, intermittent or
complete system failure may occur.
ELECTRICAL TESTS AT SERVO
(1) Turn ignition switch to the ON position. With
speed control switch in the ON position, setup a volt-
meter to read battery voltage and connect negative
lead to a good chassis ground.
(2) Disconnect 4-way connector going to servo
(Figs. 2 and 3). Blue wire with red tracer of main
harness 4-way connector should read approximately
battery voltage. If not, check for loose connections,
brake switch adjustment or, repair main harness as
necessary.
(3) Connect a jumper wire between male and fe-
male terminals of blue wire with red tracer. The
other 3 male terminals from servo should show bat-
tery voltage. If not, replace servo.
(4) Using an ohmmeter, connect one lead to a good
body ground. Touch other lead to black wire terminal
in 4-way connector of main harness. Meter should
show continuity. If not, repair ground circuit as nec-
essary.
JVEHICLE SPEED CONTROL SYSTEM 8H - 5
Page 399 of 1784

(6) Remove vibration damper from the steering col-
umn hub, if equipped.(7) Remove steering wheel using a steering wheel
puller.
WARNING: TO REMOVE THE STEERING SHAFT
SNAP RING IN THE FOLLOWING STEP, THE LOCK-
PLATE MUST BE COMPRESSED. DO NOT ATTEMPT
TO REMOVE THE LOCKPLATE WITHOUT COM-
PRESSOR TOOL C4156 AS THE LOCKPLATE IS UN-
DER HEAVY SPRING TENSION.
(8) Compress lockplate with compressor tool
C4156.
(9) Remove steering shaft snap ring (Fig. 6). Dis-
card snap ring. It is not reusable.
(10) Remove compressor tool.
(11) Remove lockplate, cancelling cam, and upper
bearing preload spring.
(12) Remove horn button components from cancel-
ing cam.
(13) Remove screw and hazard warning switch
knob.
(14) Remove actuator arm attaching screw.
(15) Remove turn signal switch attaching screws.
(16) Unplug speed control switch connector.
(17) Pull speed control harness out of the column.
(18) Insert ignition key in lock cylinder and turn
key to ON position.
(19) Remove key warning buzzer switch and re-
taining clip with a paper clip inserted below retainer
so that retainer is flattened (Fig. 7).
Do not attempt to remove buzzer switch and
clip separately. The clip could fall into the col-
umn jacket.
Fig. 3 Remove Bell Crank Connector
Fig. 4 Remove/Install Speed Control Cable to
Locking Plate
Fig. 5 Steering Wheel Removal/Installation
8H - 10 VEHICLE SPEED CONTROL SYSTEMJ
Page 401 of 1784

Make sure nylon spring retainer on the lock
pin is positioned forward of retaining slot of
lock rack (Fig. 11).
Position the first tooth of gear (farthest from
the block tooth) with the most forward tooth of
lock rack.
(27) Install screws that attach housing and shroud
assembly to column jacket and carefully mate hous-
ing and shroud assembly.
(28) Insert key and lock cylinder and test that the
lock pin extends fully when key is moved to lock po-
sition.(29) To install remaining parts, reverse the re-
moval procedures.
CAUTION: When installing a wiper switch, make
sure wires are laying flat on bottom inside column.
On vehicles equipped with column shift, in-
stall PRNDL cable clip with shift indicator on
N. Move selector through the range and make
sure it lines up with each letter.
(30) Install steering wheel. Tighten steering wheel
nut to 34 Nzm (25 ft. lbs.) torque.
Fig. 10 Remove Pivot Screw
Fig. 11 Check Dimmer Switch Rod and Lock Pin
8H - 12 VEHICLE SPEED CONTROL SYSTEMJ
Page 424 of 1784

(25) Push turn/hazard connector up and out of
steering column connector (Fig. 8).
(26) Pry up locking tabs of steering column connec-
tor and remove connector from column bracket.
(27) Remove plastic harness cover by pulling it up
and over weld nuts then open and slide the cover off
harness (Fig. 9).
(28) Pull turn/hazard switch out of column far
enough to allow access to remaining screws.(29) Insert ignition key in lock cylinder and turn
ignition switch to ON position.
(30) Remove key warning buzzer switch and re-
taining clip with a paper clip inserted below retainer
so that retainer is flattened (Fig. 10).
Do not attempt to remove buzzer switch and
clip separately. The clip could fall into the col-
umn jacket.
(31) Remove ignition lock cylinder retaining screw
and pull lock cylinder out of column housing (Fig. 11).
Fig. 8 Turn/Hazard Switch And Steering Column
Connectors
Fig. 9 Remove Plastic Harness Cover
Fig. 10 Buzzer Switch Removal
Fig. 11 Lock Cylinder Removal/Installation
JWINDSHIELD WIPERS 8K - 17
Page 425 of 1784

(32) Remove screws that attach housing and
shroud assembly to column jacket and carefully re-
move housing and shroud assembly (Fig. 12).
DO NOT let dimmer switch rod, lock pin or
lock rack fall out.
(33) Remove turn/hazard/wiper lever by pulling it
straight out of column.
(34) Remove wiper switch cover from back of hous-
ing and shroud assembly (Fig. 13). If equipped with
column shift, remove screw holding the cover on.
(35) Remove pivot screw from housing and remove
wiper switch.
(36) Install a new switch and switch cover.
(37) Push on dimmer switch rod to make sure it is
connected then carefully position housing and shroud
assembly to column (Fig. 14).
Make sure nylon spring retainer on lock pin is
positioned forward of the retaining slot of lock
rack (Fig. 14).
Position first tooth of gear (farthest from the
block tooth) with the most forward tooth of lock
rack.
(38) Install screws that attach housing and shroud
assembly to column jacket and carefully mate hous-
ing and shroud assembly.
(39) Insert key and lock cylinder and test that lock
pin extends fully when key is moved to lock position.
(40) To install remaining parts, reverse removal
procedures.CAUTION: When installing a wiper switch, make
sure wires are laying flat on bottom inside of col-
umn.
On vehicles equipped with column shift, install
PRNDL cable clip with shift indicator on N (neu-
tral). Move selector through the range and make
sure it lines up with each letter.
(41) Install steering wheel. Tighten steering wheel
nut to 34 Nzm (25 ft. lbs.) torque.
Fig. 12 Steering Column Housing
Removal/Installation
Fig. 13 Remove Pivot Screw
Fig. 14 Check Dimmer Switch Rod and Lock Pin
8K - 18 WINDSHIELD WIPERSJ
Page 448 of 1784

switches, the keyless entry system, and the ignition
switch (when in the RUN position). When correct in-
put is received, the entry module timer immediately
begins the timing-out process. The timing-out process
requires approximately 3066 seconds.
The illuminated entry system also operates
when a door is opened to exit the vehicle. When
the door is closed the interior illumination will
continue for the remaining portion of the 30 sec-
onds.
ILLUMINATED ENTRY SYSTEM TROUBLE
DIAGNOSIS
The Illuminated Entry System relay is located on a
bracket behind the instrument panel.
(1) Ensure that the ignition switch is in the Off po-
sition.
(2) Open and immediately close the driver-side
door. The interior courtesy lamps should immediately
illuminate.
(3) Open driver-side door, enter the vehicle, close
the door and turn the ignition switch to the RUN po-sition. The courtesy lamps should go out. Turn the
ignition switch to the OFF position before exiting ve-
hicle.
(4) When exiting the vehicle, the courtesy lamps
should remain illuminated after the door is closed.
(5) From outside the vehicle, open and close the
passenger-side door. The courtesy lamps should illu-
minate.
RELAY BENCH TEST
(1) Attach a ``jumper'' wire to pin 1. Momentarily
connect pin 1 (battery negative terminal/ground) to
pin 4. The test bulb should light for 3066 seconds,
then go out. If not, replace the relay.
(2) Momentarily connect pin 1 (battery negative
terminal/ground) to pin 4. The test bulb should light.
Attach a ``jumper'' wire to pin 5 and momentarily
connect pin 5 to pin 2. The test bulb should go out. If
not, replace the relay.
(3) Momentarily connect pin 1 (battery negative
terminal/ground) to pin 3. The test bulb should light.
Next, momentarily connect pin 5 to pin 2 (B+) and
the test bulb should go out. If not, replace the relay.
Fig. 4 Map Reading Lamp Lens Removal
Fig. 5 Map Reading Lamp Lens Installation
Fig. 6 Relay Bench Test
JLAMPS 8L - 21
Page 456 of 1784

POWER DOOR LOCKS
CONTENTS
page page
KEYLESS ENTRY........................ 8POWER LOCKS......................... 1
POWER LOCKS
INDEX
page page
Actuator Motor Stall Test.................... 6
Description.............................. 1
Diagnosing Power Door Locks............... 1
General................................. 1Liftgate Lock Cylinder Replacement............ 7
Solenoid and Latch Assembly Replacement..... 6
Switch Replacement....................... 6
GENERAL
The door lock actuators, including liftgate, are con-
trolled by two-way switches. To lock the doors, push
down on either switch. To unlock doors from inside
the vehicle push upward on either switch.
The power door locks do not lock or unlock the
doors from outside the vehicle. Insert the key into
the lock cylinder to lock or unlock each individual
door.
DESCRIPTION
The door locks are operated by reversible motors
that receive voltage from fuse #13 in the fuse panel.
Voltage is applied to the driver's side door lock
switch and the passenger's side door lock switch
through the #9 fuse. With the driver's side door lock
switch in LOCK, voltage is applied through the
switch to the door lock relay coil. The relay coil is
energized which closes the circuit from the circuit
breaker to the lock motor. The motor is grounded by
the unlock relay.
The passenger's side door lock window switch oper-
ates the same as the driver's door switch. The volt-
age and ground paths are reversed to unlock the
doors.
The power door lock operates with battery power
and, therefore, is independent of the ignition switch.
DIAGNOSING POWER DOOR LOCKS
If vehicle has Keyless Entry and the door locks op-
erate properly using door switches but do not work
with transmitter, refer to Keyless Entry in this
group.
NO DOOR LOCKS OPERATE USING DOOR
LOCK SWITCHES
(1) Inspect fuse #13. Replace if necessary. If OK,
measure voltage at battery side of fuse. There should
be 12 volts. If not, repair open from Power Distribu-
tion Center.
(2) Remove door switch and measure voltage at
terminal 1. Meter should read battery voltage. If not,
repair open to #9 fuse.
(3) The power window relays are in the relay cen-
ter. The relay center is located on the lower instru-
ment panel trim cover just right of the steering
column (Fig. 1). Remove both relays.
(4) Measure resistance between lock and unlock re-
lay terminal 4 (87A) and ground. Meter should read
zero ohms. If not, repair open to ground.
(5) Measure voltage at terminal 5 (87) of both the
lock and unlock relays. Meter should read battery
voltage. If OK, next step. If not, repair open to cir-
cuit breaker.
(6) Measure resistance at terminal 2 (85) of both
the lock and unlock relays. Meter should read zero
ohms. If not, repair open to ground.
(7) Hold driver's side switch in LOCK position.
Measure voltage at lock relay terminal 1 (86). Meter
should read battery voltage. If OK, next step. If not,
repair open to driver's side switch.
(8) Hold driver's side switch in UNLOCK position.
Measure voltage at unlock relay terminal 1 (86).
Meter should read battery voltage. If OK, next step.
If not, repair open to driver's side switch.
JPOWER DOOR LOCKS 8P - 1
Page 463 of 1784

(5) Remove latch.
(6) Drill out 2 rivets and remove solenoid.
(7) To install solenoid, reverse the removal proce-
dures.
(8) Tighten latch screws to 9 Nzm (7 ft. lbs.) torque.
KEYLESS ENTRY
INDEX
page page
Diagnosing Power Door Locks............... 9
Door Lock/Unlock Relay Replacement......... 12
Receiver................................ 8
Receiver Service......................... 11
System Description........................ 8System Operation......................... 9
Transmitter.............................. 8
Transmitter Programming................... 9
Transmitter Service........................ 9
SYSTEM DESCRIPTION
The keyless entry system consists of a portable re-
mote control transmitter and a receiver mounted in
the overhead console or between the sun visors. Sys-
tem operation is based on a coded infrared signal
from the transmitter to the receiver. The transmitter
is programmed into the receiver providing the correct
programming sequence is met.
When the keyless entry system is activated, the cor-
responding relay operates to supply voltage to the mo-
tors. The use of either relay determines the polarity of
the voltage that is supplied to the door lock motors.
When the keyless entry system is used, the trans-
mitter sends a signal to the keyless entry module. If
the doors are unlocked, the module activates a tran-
sistor switch to apply voltage to the lock relay coil.
The coil is energized to close the normally open con-
tacts of the lock relay. Battery voltage from the relay
is applied to the door lock motors to lock the doors.
Current flows in the same path to ground as it does
when the master door lock switch is used.When the doors are locked, the keyless entry mod-
ule applies voltage to the unlock relay coil and a
similar action takes places to unlock the doors.
TRANSMITTER
The pocket size, solid state transmitter operates on
(2) 3-volt lithium (CR1616) batteries (Fig. 1). The
transmitter is activated by pressing either the LOCK
or UNLOCK button. This closes the internal contacts
that complete the battery circuit.
The battery voltage activates the transmitter diode
which in turn generates a coded infrared signal. The
signal is transmitted as pulses of infrared light.
If the red LED on the side of the transmitter does
not light when the transmitter is activated, the bat-
teries are low.
RECEIVER
The receiver is in circuit with the electric door lock
system. The coded infrared signal is picked up by the
receiver diode and is shaped, amplified and decoded by
an integrated circuit within the receiver. If the signal
Fig. 10 Latch Assembly Removal/Installation
8P - 8 POWER DOOR LOCKSJ
Page 464 of 1784

code received matches the code in the receiver memory
circuit, the receiver triggers the door lock/unlock relays.
The relays complete the circuit to the electric door lock
solenoid to either lock or unlock the doors.
SYSTEM OPERATION
To activate the system, aim the transmitter diode
toward the receiver and press the transmitter signal
button to lock or unlock the doors as desired.
Effective transmitter range is 4.75 meters (15 ft.)
with the transmitter positioned no more than 45 de-
grees from the receiver centerline.
For complete circuit diagrams refer to Group
8W - Wiring Diagrams.
TRANSMITTER PROGRAMMING
Up to 4 Transmitter Identification Codes (TIC's) can
be programed into the receiver at any given time.
(1) Open the driver's door of the vehicle. Leave it
open through the programming procedure.
(2) Move the mechanical door lock lever to the
LOCK position.
(3) Turn the ignition switch to the ON position.
(4) Within 20 seconds, aim a transmitter at the re-
ceiver dome and press the LOCK button for at least
5 seconds. Once the receiver accepts the program-
ming code, the driver's door will unlock.
(5) Once the first transmitter has been pro-
grammed, additional transmitters (up to 4) may be
programmed into the receiver. Within 20 seconds of
the previous transmitter programming, move the me-
chanical door lock lever to the LOCK position. Aimanother transmitter at the receiver dome and press
the LOCK button for at least 5 seconds. The door
lock will cycle again.
(6) To lock the programmed codes into the re-
ceiver, the ignition switch must be turned OFF and
back ON within 20 seconds after programming the
last transmitter's code. At that time, all previous
codes are erased from the module.
DIAGNOSING POWER DOOR LOCKS
NO DOOR LOCKS OPERATE, USING
TRANSMITTER
(1) Measure resistance at keyless entry module
terminal 10. Meter should read zero ohms. If not, re-
pair open to ground.
(2) Measure voltage at keyless entry module termi-
nal 1. Meter should read battery voltage.Battery
voltage must be at least 9 volts for this system to
operate.If not, repair open to #9 fuse.
(3) Jumper test leads keyless entry module termi-
nal 1 to terminal 3. Doors should lock. If OK, replace
module. If not, repair open from terminal 3 to lock
relay terminal 1.
(4) Jumper test leads keyless entry module termi-
nal 1 to terminal 4. Door should unlock. If OK, re-
place module. If not, repair open from terminal 4 to
unlock relay terminal 1.
TRANSMITTER SERVICE
If the receiver malfunctions, only the receiver will
have to be replaced. The new receiver will have to be
reprogrammed. If a transmitter is lost, replace the
transmitter and reprogram the receiver.
Batteries may not be supplied with some re-
placement transmitters. Be sure to check a re-
placement transmitter before attempting to
activate the system.
TRANSMITTER BATTERY REPLACEMENT
(1) Separate transmitter at middle seam (Fig. 2).
Fig. 2 Separate Transmitter Halves
Fig. 1 Keyless Entry Transmitter
JPOWER DOOR LOCKS 8P - 9