ECO mode JEEP CHEROKEE 1994 Service Manual PDF

WARNING: LARGE AMOUNTS OF REFRIGERANT
RELEASED IN A CLOSED WORK AREA WILL DIS-
PLACE THE OXYGEN AND CAUSE SUFFOCATION.
ALWAYS MAINTAIN GOOD VENTILATION SUR-
ROUNDING THE WORK AREA.
R-12 gas, under normal conditions, is non-poison-
ous.
WARNING: THE DISCHARGE OF R-12 GAS NEAR
AN OPEN FLAME CAN PRODUCE A VERY POISON-
OUS GAS CALLED PHOSGENE. PHOSGENE IS
GENERATED WHEN A FLAME-TYPE LEAK DETEC-
TOR IS USED.
CAUTION: When charging an A/C system always
keep the tank in an upright position. If the tank is
on its side or upside down, liquid refrigerant will
enter the system and may damage the compressor.
In most instances when charging or adding refrig-
erant, moderate heat is required to bring the pres-
sure of the refrigerant above the pressure of the
system. A bucket or large pan of hot water, not over
52ÉC (125ÉF), is all the heat required for this pur-
pose. DO NOT heat the refrigerant container with a
blow torch or any other means that would raise the
temperature and pressure above this temperature.
CAUTION: DO NOT allow liquid refrigerant to touch
bright metal. Refrigerant will tarnish bright metal
and chrome surfaces. Refrigerant in combination
with moisture is very corrosive and can cause ex-
tensive damage to all metal surfaces.
Avoid splashing the refrigerant on any surface.
RECYCLING
(R-12) refrigerant is a chloroflorocarbon (CFC) that
can contribute to the depletion of the ozone layer in
the upper atmosphere. Ozone filters out harmful ra-
diation from the sun. To assist in protecting the
ozone layer, Chrysler Corporation requires that an
(R-12) refrigerant recovery device that meets SAE
standard J1991 be used. Contact an automotive ser-
vice equipment supplier for refrigerant recycling
equipment that is available in your area. Refer to
the operating instructions provided with the recy-
cling equipment for proper operation.
SERVICE PRECAUTIONS
Never open or loosen a connection before discharg-
ing the system refrigerant.
A system which has been opened to replace a com-
ponent or one which has discharged through leakage
must be evacuated before charging.
Immediately after disconnecting a component from
the system, seal the open fittings with a cap or plug.Before disconnecting a component from the system,
clean the outside of the fittings thoroughly.
DO NOT remove the sealing caps from a replace-
ment component until ready to install.
Refrigerant oil will absorb moisture from the atmo-
sphere if left uncapped. DO NOT open an oil con-
tainer until ready to use and install the cap
immediately after using. Store the oil only in a clean
moisture-free container.
Before connecting an open fitting always install a
new seal ring. Coat the fitting and seal with clean
refrigerant oil before connecting.
When installing a refrigerant line avoid sharp
bends. Position the line away from the exhaust or
any sharp edges which may chafe the line.
Tighten fittings only to the specified torque. The
copper and aluminum fittings used in the A/C system
will not tolerate over tightening.
When disconnecting a fitting use a wrench on both
halves of the fitting to prevent twisting of the refrig-
erant lines or tubes.
DO NOT open a refrigerant system or uncap a re-
placement component unless it is as close as possible
to room temperature. This will prevent condensation
from forming inside of a component which is cooler
than the surrounding air.
Keep service tools and the work area clean. Con-
tamination of A/C system through careless work hab-
its must be avoided.
PRESSURE GAUGE AND MANIFOLD ASSEMBLY
Pressure Gauge and Manifold Assembly Tool
C-3740-B (Fig. 1) is the most important tool used to
service the air conditioning system. The gauge as-
sembly is used to determine:
²System high side gauge pressures
²System low side gauge pressures
²The correct refrigerant charge
²System diagnosis
It is designed to provide simultaneous high and low
side pressure indications, because these pressures
must be compared to determine the correct system
operation.
LOW SIDE GAUGE
The low side gauge is a compound gauge, which
means that it will register both pressure and vacuum
(Fig. 1). The compound gauge is calibrated 0-1034
kPa (0-150 psi) pressure and 0-760 mm (0-30 in.) of
mercury vacuum. It is connected to the suction ser-
vice valve to check the low side pressure or vacuum.
HIGH SIDE GAUGE
The high side gauge is used to check the pressure
in the discharge side of the air conditioning system
(Fig. 1).
24 - 2 HEATING AND AIR CONDITIONINGJ

SERVICE DIAGNOSISÐELECTRICAL
BLOWER CONTROLSÐXJ VEHICLES
DESCRIPTION
The blower motor delivers air to the inside of the
vehicle. Its speed is controlled by the blower switch
and the blower resistors. With the switch in LO, part
of the battery voltage is supplied to the motor
through all of the resistors. The motor runs slowly.
As the blower switch is moved to a higher speed, the
switch allows more voltage to be applied to the
blower motor, which will increase its speed. When
the switch is in HI, the blower resistors are bypassed
and battery voltage is applied directly to the blower
motor. The motor runs at the fastest speed in this
mode.
DIAGNOSIS
Refer to the Group 8W, Wiring Diagrams for com-
plete system schematic.
1. BLOWER MOTOR INOPERATIVE
²Remove and inspect fuse. If the fuse is blown, re-
place fuse.
2. BLOWER MOTOR INOPERATIVE (HI Posi-
tion)
Put the ignition switch in RUN, the select switch
in HEAT and the blower switch on HI.
²Blower motor connector (Terminal A) should be
battery voltage. If not go to next step.
²Blower motor connector (Terminal B) should be 0
ohms. If not, repair wire to ground.
²Blower switch connector (Terminal C) should be
battery voltage. If battery voltage replace blower
switch. If not, replace select switch.
3. BLOWER MOTOR INOPERATIVE (LO, M1
& M2 Positions)
Ignition switch in RUN, select switch in HEAT.
²Blower resistors connector (Terminal D) should be
battery voltage. If not, replace select switch.
²Blower resistors connector (Terminal C) should be
battery voltage. If not, replace blower switch.
²Blower resistors connector (Terminal A) should be
battery voltage. If not, replace blower switch.
²Blower resistors connector (Terminal B) should be
battery voltage. If not, replace blower resistor.
AIR CONDITIONING SYSTEMÐXJ VEHICLES
DESCRIPTION
The A/C Compressor Clutch is belt-driven by the
engine. A clutch, operated by a solenoid, automati-
cally turns the compressor on and off to control evap-
orator icing.
The A/C Compressor Clutch operation is controlled
by several components: the A/C Low-Pressure
Switch, Thermostat Switch, Fuel Pump Relay, A/C
Clutch Relay and the Engine Controller.The A/C low pressure switch opens when there is
not enough refrigerant in the system. When this hap-
pens, voltage is no longer present at the Engine Con-
troller. The Engine Controller will turn off the A/C
clutch relay. With the proper refrigerant level in the
system, the low pressure switch remains closed.
When the evaporator temperature is low enough to
ice the cooling coils, the thermostat switch opens.
The Engine Controller will turn off the A/C clutch.
The thermostat switch closes when the temperature
rises. The Engine Controller will then turn the A/C
clutch relay on again.
DIAGNOSIS
Refer to the Group 8W, Wiring Diagrams for com-
plete system schematic.
With engine running, Engine Controller may delay
A/C clutch up to 30 seconds.
1. A/C COMPRESSOR CLUTCH INOPERA-
TIVE
Clutch connector disconnected.
²Jumper fused test lead, battery to clutch connec-
tor, clutch should operate. If not, replace compressor
clutch assembly.
2. A/C LOW PRESSURE SWITCH
Ignition in RUN, A/C controls in MAX or NORM.
²Low pressure switch connector (Terminal A)
should be battery voltage. If not, repair open to select
switch.
²Low pressure switch connector (Terminal C)
should be battery voltage. If not, check switch resis-
tance and check freon pressure.
3. A/C CLUTCH RELAY
Engine RUNNING, A/C controls in MAX or
NORM.
²Relay connector Pin 4 to ground should be battery
voltage. If not, check fuse F6 in Power Distribution
Center.
²Ground A/C clutch relay (Terminal 5) should have
A/C compressor clutch engagement. If not, check En-
gine Controller Terminals 27, 28 and 34.
HEATING SYSTEMÐYJ VEHICLES
DESCRIPTION
The blower motor circuit begins at a 25 amp fuse
that receives its battery feed from the ignition
switch. From the fuse the circuit extends to a micro-
switch mounted on the heater control.
The micro-switch is normally closed is operated by
a cam on the heater control lever. In all heater con-
trol lever positions, except OFF and VENT, the
blower motor electrical circuit is complete. In the
OFF and VENT positions the cam depresses the mi-
cro-switch lever opening the electrical circuit to the
blower motor.
24 - 14 HEATING AND AIR CONDITIONINGJ

REFRIGERANT LEAK TESTING, DISCHARGING, EVACUATING AND CHARGING
LEAK TESTING REFRIGERANT
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE LEAK TESTING.
If A/C system is not cooling properly, determine if
system is fully charged. Refer to Refrigerant System
Diagnosis Chart. If the system is empty evacuate the
A/C system and charge system with 0.283 kPa (0.6
lbs. or 10 oz.) R-134a refrigerant. Refer to Charging
Refrigerant System for instructions. To detect a leak
in the system, perform the following procedures.
(1) Position the vehicle in a wind free work area.
This will aid in detecting small leaks.
(2) Bring A/C system up to operating temperature
and pressure. This is done by allowing the engine to
run with the A/C on for 5 to 7 minutes.
(3) Open hood 5 minutes prior to leak test. This
will dissipate any accumulated refrigerant in the en-
gine compartment.
(4) With the engine not running, use an R-134a
Electronic Leak Detector and search for leaks. Move
probe slowly along the bottom side of lines and fit-
tings, because R-134a is heavier than air. Fittings,
lines, or components that appear to be oily usually
indicates a refrigerant leak.
(5) To inspect the evaporator core for leaks. Set the
blower at low speed and the selector in PANEL and
RECIRC mode check for leaks at CENTER panel ou-
lets.
DISCHARGING REFRIGERANT SYSTEM
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE DISCHARGING SYSTEM.
R-134a refrigrant is a hydrofluorocarbon (HFC)
that does not contain chlorine. R-134a refrigerant Re-
covery/Recycling Station that meets SAE standard
J2210 must be used to discharge the refrigerant sys-
tem. Refer to the operating instructions provided
with the equipment for proper operation.
EVACUATING REFRIGERANT SYSTEM
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE EVACUATING SYSTEM.If the A/C system has been open to the atmosphere,
it must be evacuated before the system can be
charged. Moisture and air mixed with refrigerant will
raise the compressor head pressure above acceptable
operating levels. This will reduce the performance of
the air conditioner and damage the compressor. Mois-
ture will boil at near room temperature when ex-
posed to vacuum. To evacuate the refrigerant system
use following procedure:
(1) Connect a suitable charging station and mani-
fold gauge set to the vehicle.
(2) Open the low and high side valves and start
vacuum pump. When suction gauge reads 88 kPag
(26 in. Hg) vacuum or greater, close all valves and
turn off vacuum pump. If system fails to reach spec-
ified vacuum, the system has a leak that must be
corrected. If system maintains the specified vacuum
for 30 minutes, start the vacuum pump. Then open
the suction and discharge valves and evacuate an ad-
ditional 10 minutes.
(3) Close all valves. Turn off and disconnect the
vacuum pump.
The system is now ready to be charged with refrig-
erant.
CHARGING REFRIGERANT SYSTEM
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE CHARGING SYSTEM.
After the system has been tested for leaks and
evacuated, a refrigerant charge can be injected into
the system. Refer to refrigerant capacities for proper
amount of refrigerant charge.
The most accurate method of charging is to com-
pletely evacuate the system. Then charge the system
using a Recovery/Recycling Station approved for
R-134a refrigerant. Refer to the operating instruc-
tions provided with the equipment for proper opera-
tion.
CAUTION: Do not over charge refrigerant system.
This will cause excessive compressor head pres-
sure and can cause noise and system failure.
REFRIGERANT CHARGE CAPACITY
The R-134a system charge capacity is 0.9 kPag (32
oz.) for XJ and YJ vehicles.
8 AIR CONDITIONINGJ

EVAPORATIVE EMISSION CONTROLS
INDEX
page page
Crankcase Ventilation System................ 5
EVAP (Evaporation) Control System........... 4
EVAP Canister........................... 4Fuel Tank Filler Tube Cap.................. 4
Pressure Relief/Rollover Valve................ 5
EVAP (EVAPORATION) CONTROL SYSTEM
GENERAL INFORMATION
The function of the EVAP control system is to pre-
vent the emissions of gasoline vapors from the fuel
tank into the atmosphere. When fuel evaporates in
the fuel tank, the vapors pass through vent hoses or
tubes to a carbon filled EVAP canister. They are
temporarily held in the canister until they can be
drawn into the intake manifold when the engine is
running.
The EVAP canister is a feature on all models for
the storage of fuel vapors from the fuel tank.
The hoses used in this system are specially
manufactured. If replacement becomes neces-
sary, it is important to use only fuel resistant
hose.
EVAP CANISTER
A sealed, maintenance free, EVAP canister is used
on all vehicles. On XJ models, the EVAP canister is
located in the engine compartment on the passenger
side frame rail (Fig. 4). On YJ models, the EVAP
canister is located in the engine compartment on the
dash panel and below the brake master cylinder (Fig.
5). The EVAP canister is filled with granules of an
activated carbon mixture. Fuel vapors entering the
EVAP canister are absorbed by the charcoal gran-
ules.
CANISTER OPERATION
The EVAP canister is equipped with a vacuum con-
trolled purge shutoff switch (orifice) (Figs. 4 or 5)
that controls canister purge operation. The switch is
open when manifold vacuum is applied to it. When
the engine is operating, the EVAP canister purge
function draws fresh air through the top of the can-
ister. This causes the stored vapors to be drawn out
of the canister and into the airstream in the air
cleaner snorkel (Fig. 6).
The air cleaner contains a venturi in the air
cleaner cover used as a purge line vacuum source
(Fig. 6). The venturi effect increases the speed of the
intake air flowing by the slots in the venturi wall.
This creates a low pressure area around the slots.
When the purge shutoff switch is open, vapors from
the canister are drawn through slots and into the
airstream flowing through the venturi (Fig. 7). The
vapors pass through the intake manifold into the en-
gine combustion chambers where they are consumed
during engine combustion.
FUEL TANK FILLER TUBE CAP
The fuel tank filler tube cap incorporates a two-
way relief valve that is closed to atmosphere during
normal operating conditions. The relief valve used in
fuel filler caps of all models is calibrated at a pres-
sure of 10 kPa (1.5 psi) or a vacuum of 6 kPa (1.8 in.
Hg). When the pressure or vacuum is relieved, the
valve returns to the normally closed position.
Fig. 4 EVAP Canister LocationÐXJ Models
Fig. 5 EVAP Canister LocationÐYJ Models
25 - 4 EMISSION CONTROL SYSTEMSJ

ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE...............................2-21
ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES..............................3-12
ASSEMBLY (SHORT BLOCK), SERVICE
ENGINE..............................9-4
ASSEMBLY TIPS, TRANSMISSION........21-146
ASSEMBLY, TRANSFER CASE......21-282,21-306
ASSEMBLYÐXJ VEHICLES, ENGINE....9-14,9-54
ASSEMBLYÐYJ VEHICLES, ENGINE....9-16,9-57
ASSEMBLY/INSTALLATION, PINION
GEAR; FRONT SUSPENSION AND AXLE....2-40
ASSEMBLY/INSTALLATION, PINION
GEAR; REAR SUSPENSION AND AXLES....3-22
ASSIST HANDLE, FULL-METAL DOOR.....23-175
ASSIST HANDLEÐXJ VEHICLES.........23-118
AUTO SHUT DOWN (ASD) RELAYÐPCM
OUTPUT............................14-24
AUTOMATIC BELT TENSIONERÐXJ
MODELS............................7-36
AUTOMATIC, PARK-LOCK CABLEÐ
CONSOLE SHIFT.....................19-45
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL SYSTEM.......................14-54
AUTOMATIC SHUT DOWN (ASD) RELAY;
IGNITION SYSTEMS..........8D-1,8D-8,8D-20
AUTOMATIC SHUT DOWN (ASD) RELAY
TESTING...........................14-43
AUTOMATIC SHUT DOWN (ASD)
SENSEÐPCM INPUT..................14-19
AUTOMATIC TRANSMISSION..............0-23
AUTOMATIC TRANSMISSION, 30RH/
32RH..............................21-66
AUTOMATIC TRANSMISSION, AW-4.......21-156
AW-4 AUTOMATIC TRANSMISSION.......21-156
AW-4 BUSHING AND PISTON CLEARANCE . . 21-326
AW-4 CLUTCH AND BRAKE PACK
REQUIREMENTS....................21-328
AW-4 CLUTCH DISC AND PLATE
THICKNESS........................21-325
AW-4 GENERAL SPECIFICATIONS........21-324
AW-4 IN-VEHICLE SERVICE.............21-173
AW-4 OIL PUMP WEAR LIMITS..........21-325
AW-4 RETAINER AND PISTON
SPECIFICATIONS....................21-327
AW-4 TORQUE SPECIFICATIONS.........21-331
AW-4 TRANSMISSION DIAGNOSIS.......21-167
AW-4 TRANSMISSION OVERHAUL........21-192
AW-4 TRANSMISSION REMOVAL AND
INSTALLATION......................21-189
AW-4 VALVE AND SPRING
IDENTIFICATION....................21-330
AW-4 VALVE BODY CHECK BALL
DIMENSIONS.......................21-328
AX 15 MANUAL TRANSMISSION..........21-32
AX 15 MANUAL TRANSMISSION,
TORQUE SPECIFICATIONS.............21-320
AX 4/5 MANUAL TRANSMISSION..........21-1
AXLE (2WD), MODEL 30 AXLE AND TUBE . . . 2-20
AXLE 8 1/4 INCH, REAR.........3-29,3-44,3-50
AXLE ALIGNMENT, REAR..................3-8
AXLE AND TUBE AXLE (2WD), MODEL 30 . . . 2-20
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
XJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES......................3-11,3-30
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES..........................3-12
AXLE BUSHING REPLACEMENT........2-11,2-32
AXLE, FRONT DRIVE.....................2-3
AXLE, MODEL 30 FRONT.............2-46,2-47
AXLE MODEL 35, REAR........3-11, 3-28, 3-50
AXLE NOISE/VIBRATION DIAGNOSIS;
FRONT SUSPENSION AND AXLE
..........2-16
AXLE NOISE/VIBRATION DIAGNOSIS;
REAR SUSPENSION AND AXLES
..........3-7
AXLE SHAFT
...........................3-14
AXLE SHAFTÐCARDAN U-JOINT
...........2-25AXLE SHAFT, HUB BEARING..............2-24
AXLE SHAFT OIL SEAL REPLACEMENT,
INNER..............................2-33
AXLE SHAFT SEAL AND BEARING..........3-15
AXLE SHAFT, SEAL AND BEARING
SERVICE............................3-31
AXLE SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-46
AXLE SPECIFICATIONS; REAR
SUSPENSION AND AXLES...........3-28,3-44
AXLEÐYJ VEHICLES, VACUUM
DISCONNECT.........................2-26
AXLES................................3-1
AXLES, FRONT AND REAR................0-26
AXLE/SHIFT MOTOR DIAGNOSIS
DISCONNECT.....................2-28,2-27
BACKLASH AND CONTACT PATTERN
ANALYSIS; FRONT SUSPENSION AND AXLE . 2-44
BACKLASH AND CONTACT PATTERN
ANALYSIS; REAR SUSPENSION AND
AXLES..............................3-25
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENT.............8L-9
BALANCE, TIRE AND WHEEL..............22-6
BALL DIMENSIONS, AW-4 VALVE BODY
CHECK............................21-328
BALL POWER STEERING GEAR,
RECIRCULATING.....................19-19
BALL STUD REPLACEMENT, LIFTGATE
SUPPORT ROD......................23-70
BALL STUDS, STEERING KNUCKLE.........2-30
BALL STUDS, STEERING LINKAGE.........0-30
BAND ADJUSTMENT, FRONT.............21-99
BAND ADJUSTMENT, REAR..............21-99
BAND ADJUSTMENTS, SPECIFICATIONS....21-66
BAND OVERHAUL, FRONT SERVO........21-136
BAND OVERHAUL, REAR SERVO.........21-136
BANKS, FUSE CHARTS AND RELAY........8W-8
BAR REPLACEMENT, SOUND..............8F-7
BAR, SPORT.........................23-171
BAR, STABILIZER...................2-10,2-14
BAR, TRACK; FRONT SUSPENSION AND
AXLE...........................2-10,2-13
BAR, TRACK; REAR SUSPENSION AND
AXLES...............................3-6
BARÐXJ VEHICLES, STABILIZER...........3-4
BASECOAT/CLEARCOAT................23-202
BASE/COLOR COAT...................23-201
BATTERY.............................0-18
BATTERY CHARGING....................8A-5
BATTERY CHARGING TIME TABLE..........8A-5
BATTERY CLASSIFICATIONS AND
RATINGS............................8A-8
BATTERY CLASSIFICATIONS AND
RATINGSÐLEFT HAND DRIVE..........8B-10
BATTERY CLASSIFICATIONS AND
RATINGSÐRIGHT HAND DRIVE.........8B-10
BATTERY DIAGNOSTICS CHART...........8A-7
BATTERY INDICATOR (BASE CLUSTER
ONLY), OPERATIONAL CHECK...........8A-14
BATTERY LOAD TEST....................8A-4
BATTERY MAINTENANCE.................8B-1
BATTERY OPEN CIRCUIT VOLTAGE.........8A-4
BATTERY OPEN CIRCUIT VOLTAGE TEST....8A-3
BATTERY REPLACEMENTÐLEFT HAND
DRIVE..............................8B-1
BATTERY REPLACEMENTÐRIGHT HAND
DRIVE..............................8B-2
BATTERY SERVICE PROCEDURES..........8B-1
BATTERY TEST PROCEDURES.............8A-2
BATTERY TESTING GENERAL
INFORMATION........................8A-3
BATTERY TORQUE SPECIFICATIONS.......8B-10
BATTERY TRAY..................23-13,23-140
BATTERY VOLTAGEÐPCM INPUT.........14-19
BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS...............8A-1
BEAM ADJUSTMENT, FOG LAMP..........8L-12
BEAM ADJUSTMENT, HEADLAMP..........8L-3
BEARING AND AXLE SHAFT, HUB..........2-24
BEARING, AXLE SHAFT SEAL
..............3-15
BEARING FITTING CHART, CONNECTING
ROD
............................9-36,9-76
BEARING FITTING CHART, MAIN
.......9-43,9-83
BEARING LUBRICANTS, CHASSIS
COMPONENT AND WHEEL
..............0-30BEARING NOISE, GEAR AND; FRONT
SUSPENSION AND AXLE................2-16
BEARING NOISE, GEAR AND; REAR
SUSPENSION AND AXLES................3-7
BEARING REPLACEMENT, PILOT...........6-11
BEARING REPLACEMENT, PITMAN
SHAFT SEALS.......................19-32
BEARING REPLACEMENT, RELEASE.........6-11
BEARING SERVICE, AXLE SHAFT, SEAL......3-31
BEARINGS, CRANKSHAFT MAIN.......9-40,9-80
BEARINGS, FRONT WHEEL...............0-31
BELT, ACCESSORY DRIVE................0-20
BELT DIAGNOSIS.......................7-31
BELT DIAGNOSIS, SERPENTINE DRIVE......7-32
BELT INDICATOR, SEAT..................8E-4
BELT REMINDER LAMP, SEAT............8E-16
BELT SCHEMATICS......................7-34
BELT SERVICEÐEXCEPT RIGHT HAND
DRIVE..............................7-34
BELT SERVICEÐWITH RIGHT HAND
DRIVE..............................7-35
BELT TENSION........................8B-10
BELT TENSION, DRIVE...................7-38
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD).........................7-33
BELT TENSIONÐRIGHT HAND DRIVE (RHD) . . 7-34
BELT TENSION SPECIFICATIONS...........7-34
BELT TENSIONERÐXJ MODELS,
AUTOMATIC..........................7-36
BELT/BUCKLEÐXJ VEHICLES, FRONT
SHOULDER........................23-119
BELT/BUCKLEÐXJ VEHICLES,
REAR SHOULDER/LAP...............23-120
BELTS, ENGINE ACCESSORY DRIVE........7-31
BELTS, FRONT SHOULDER..............23-196
BELTS, REAR SHOULDER...............23-196
BENCH, GEAR ADJUSTMENTS............19-42
BEZEL, INSTRUMENT CLUSTER.....23-91,23-191
BEZEL REPLACEMENT, INDICATOR........8E-17
BLADE REPLACEMENT, FRONT WIPER......8K-8
BLEEDINGÐBRAKE FLUID AND LEVELÐ
BRAKELINES AND HOSES, BRAKE........5-13
BLEEDINGÐWITH ABS BRAKES, BRAKE.....5-14
BLEEDINGÐWITH STANDARD BRAKES,
BRAKE..............................5-13
BLOCK, CYLINDER..................9-45,9-85
BLOCK HEATER, ENGINE.................7-37
BLOCKSÐTWO-DOOR VEHICLES, FRONT
DOOR SPACER......................23-60
BLOWER CONTROLSÐXJ VEHICLES.......24-14
BLOWER MOTOR, A/C..................24-43
BLOWER MOTOR (HEATING).............24-40
BLOWER MOTOR RESISTORS
REPLACEMENT......................24-35
BLOWER MOTOR/AIR DOOR MOTOR
SWITCH REPLACEMENT...............24-39
BLOWER MOTOR/FAN REPLACEMENT......24-26
BODY...............................13-18
BODY ASSEMBLY AND ADJUSTMENT,
VALVE ............................21-144
BODY CHECK BALL DIMENSIONS, AW-4
VALVE ............................21-328
BODY CODE LETTERS, JEEP...............5-2
BODY COLORS, EXTERIOR..............23-204
BODY COMPONENTS....................0-34
BODY COMPONENTS, CHASSIS............0-30
BODY COMPONENTSÐREFINISHING......23-200
BODY COMPONENTSÐYJ VEHICLES......23-132
BODY DISASSEMBLY AND INSPECTION,
VALVE
............................21-138
BODY EXTENSION PANELS AND
FASCIASÐYJ RENEGADE VEHICLES
.....23-147
BODY INSTALLATION, TRANSMISSION
VALVE
............................21-177
BODY INSTALLATION, VALVE
............21-101
BODY LUBRICANT SPECIFICATIONS
........0-35
BODY OVERHAUL, TRANSMISSION
VALVE
............................21-240
BODY REMOVAL, TRANSMISSION
VALVE
............................21-176
BODY REMOVAL, VALVE
...............21-100
BODY SERVICE INFORMATION, GENERAL
....23-1
BODY SERVICE, VALVE
................21-100
BODY SIDE MOULDING/CLADDING
........23-19
BODY SIDE STEP MOULDING
...........23-145
2 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

BODY SOLENOIDS, TRANSMISSION
VALVE ............................21-175
BODY STRIPES/DECALS...........23-25,23-153
BODY, THROTTLE.................14-29,14-59
BODY UNDERCOAT....................23-203
BOOSTER CHECK VALVE TEST, POWER......5-11
BOOSTER INSTALLATION, POWER
BRAKE..........................5-23,5-51
BOOSTER OPERATION, POWER BRAKE......5-22
BOOSTER, POWER BRAKE............5-22,5-40
BOOSTER REMOVAL, POWER BRAKE . . . 5-22,5-51
BOOSTER TEST, MASTER CYLINDER/
POWER.............................5-11
BOOSTER VACUUM TEST, POWER..........5-12
BORES, HONING CYLINDER................9-2
BOX, GLOVE.........................23-194
BRACKET, FUEL FILTER.................23-86
BRACKET, FUEL FILTER SHIELD...........13-17
BRACKET, I/P TWEETER SPEAKER/
COURTESY LAMP SUPPORT............23-95
BRACKET, MUFFLER/TAILPIPE HANGER.....13-16
BRACKET, REARVIEW MIRROR
RETAINING........................23-183
BRACKET REPLACEMENT, INTERIOR
REARVIEW MIRROR SUPPORT..........23-75
BRACKETS, CATALYTIC CONVERTER/
MUFFLER/TAILPIPE SUPPORT...........23-85
BRACKETSÐXJ VEHICLES, SPARE TIRE/
WHEEL HOLDDOWN AND FLOOR.......23-128
BRAKE ADJUSTMENT, DRUM..............5-35
BRAKE ADJUSTMENT PARKING............5-63
BRAKE BLEEDINGÐBRAKE FLUID AND
LEVELÐBRAKELINES AND HOSES........5-13
BRAKE BLEEDINGÐWITH ABS BRAKES.....5-14
BRAKE BLEEDINGÐWITH STANDARD
BRAKES.............................5-13
BRAKE BOOSTER INSTALLATION,
POWER.........................5-23,5-51
BRAKE BOOSTER OPERATION, POWER......5-22
BRAKE BOOSTER, POWER............5-22,5-40
BRAKE BOOSTER REMOVAL, POWER . . . 5-22,5-51
BRAKE CABLE TENSIONER REPLACEMENT
(XJ), PARKING........................5-61
BRAKE CHECK, PRELIMINARY..............5-7
BRAKE COMPONENTS, WHEEL.............5-1
BRAKE DIAGNOSIS, ABS..................5-3
BRAKE DIAGNOSIS, SERVICE..............5-7
BRAKE DRUM REFINISHING..............5-37
BRAKE FLUID CONTAMINATION............5-13
BRAKE FLUID, IMPORTANCE OF CLEAN.....5-48
BRAKE FLUID LEVEL....................5-13
BRAKE FLUID, RECOMMENDED........5-13,5-48
BRAKE FLUID TUBE RETAINER CLIP,
FUEL AND; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
BRAKE FLUID TUBE RETAINER CLIP,
FUEL AND; FRAME AND BUMPERS......13-16
BRAKE FLUID/LUBRICANTS/CLEANING
SOLVENTS............................5-1
BRAKE FRONT CABLE REPLACEMENT
(YJ), PARKING........................5-62
BRAKE INDICATOR INOPERATIVE..........8E-4
BRAKE INDICATOR LAMP; INSTRUMENT
PANEL AND GAUGESÐXJ...............8E-2
BRAKE INDICATOR LAMP; INSTRUMENT
PANEL AND GAUGESÐYJ
..............8E-16
BRAKE LEVER INSTALLATION (XJ WITH
FULLCONSOLE), PARKING
..............5-60
BRAKE LEVER INSTALLATION (XJ WITH
MINICONSOLE), PARKING
...............5-58
BRAKE LEVER INSTALLATION (XJ
WITHOUT CONSOLE), PARKING
..........5-60
BRAKE LEVER REMOVAL (XJ WITH FULL
CONSOLE), PARKING
..................5-59
BRAKE LEVER REMOVAL (XJ WITH MINI
CONSOLE), PARKING
..................5-58
BRAKE LEVER REMOVAL (XJ WITHOUT
CONSOLE), PARKING
..................5-60
BRAKE OPERATION, PARKING
.............5-56
BRAKE OVERHAUL, SECOND
............21-232
BRAKE PACK REQUIREMENTS, AW-4
CLUTCH
...........................21-328
BRAKE PEDAL AND BRAKELIGHT
SWITCH
.............................5-65
BRAKE PEDAL INSTALLATION
.............5-66BRAKE PEDAL INSTALLATION (YJ),
PARKING............................5-61
BRAKE PEDAL REMOVAL.................5-65
BRAKE PEDAL REMOVAL (YJ), PARKING....5-61
BRAKE PEDAL SERVICE..................5-65
BRAKE PISTON AND TRANSMISSION
CASE OVERHAUL, FIRST-REVERSE......21-237
BRAKE PROBLEMS, DIAGNOSING
PARKING............................5-10
BRAKE PROBLEMS, DIAGNOSING
SERVICE.............................5-8
BRAKE REAR CABLE REPLACEMENT
(XJ), PARKING........................5-62
BRAKE REAR CABLE REPLACEMENT (YJ),
PARKING............................5-63
BRAKE ROTOR REFINISHING, DISC.........5-32
BRAKE ROTOR RUNOUT, DISC............5-31
BRAKE ROTOR THICKNESS, DISC..........5-31
BRAKE ROTOR THICKNESS VARIATION,
DISC...............................5-31
BRAKE SAFETY PRECAUTIONS.............5-2
BRAKE SERVO, SECOND COAST.........21-181
BRAKE SWITCH.......................14-54
BRAKE SWITCHÐPCM INPUT............14-20
BRAKE SYSTEM (ABS), ANTILOCK..........5-1
BRAKE SYSTEM (ABS) INDICATOR
LAMP, ANTI-LOCK.....................8E-2
BRAKE SYSTEM OPERATION, ANTILOCK.....5-43
BRAKE SYSTEM, POWER.................0-32
BRAKE TORQUE SPECIFICATIONS..........5-67
BRAKE WARNING LIGHT DISPLAY...........5-4
BRAKE WARNING LIGHTS.................5-1
BRAKELIGHT SWITCH ADJUSTMENT........5-66
BRAKELIGHT SWITCH, BRAKE PEDAL.......5-65
BRAKELIGHT SWITCH INSTALLATION.......5-66
BRAKELIGHT SWITCH REMOVAL...........5-66
BRAKELINE CHARTS....................5-15
BRAKELINES AND HOSES................5-15
BRAKELINING MATERIAL..................5-1
BRAKES, BRAKE BLEEDINGÐWITH ABS.....5-14
BRAKES, BRAKE BLEEDINGÐWITH
STANDARD..........................5-13
BRAKES, DISC.........................5-24
BRAKES, DRUM........................5-34
BRAKES, PARKING......................5-56
BRAKES, POWER........................5-1
BRAKESHOE INSTALLATION, DISC..........5-26
BRAKESHOE INSTALLATION, DRUM........5-34
BRAKESHOE REMOVAL, DISC.............5-25
BRAKESHOE REMOVAL, DRUM............5-34
BRAKING MODE, ABS OPERATION IN
ANTILOCK...........................5-43
BRAKING MODE, ABS OPERATION
IN NORMAL..........................5-43
BREAK-IN, ENGINE......................0-13
BRUSH GUARD........................23-3
BUCKET SEAT COMPONENTS, POWER....23-106
BUCKET SEAT CUSHION AND COVER......23-98
BUCKET SEAT PLATFORM AND TRACKS . . . 23-105
BUCKET SEATBACK COVER AND FRAME . . . 23-100
BUCKET SEATBACK RECONDITIONING.....23-102
BUCKET SEATS, FRONT.................23-97
BUFFING AND POLISHING..............23-203
BULB REPLACEMENT, BACK-UP/REAR
TURN SIGNAL/TAIL LAMP...............8L-9
BULB REPLACEMENT, FRONT PARK/
TURN SIGNAL LAMP
...................8L-8
BULB REPLACEMENT, HEADLAMP
..........8L-3
BULB REPLACEMENT, INSTRUMENT
CLUSTER
...........................8E-19
BULB REPLACEMENT, SIDE MARKER
LAMP
...............................8L-7
BULB REPLACEMENT, UNDERHOOD
LAMP
..............................8L-18
BULB REPLACEMENTÐYJ VEHICLES,
HARDTOP DOME/CARGO LAMP
.........8L-20
BULB/ELEMENT REPLACEMENT, FOG
LAMP
..............................8L-13
BUMPER, FRONT
..................13-3,13-14
BUMPER, LIFTGATE LICENSE PLATE
SCREW ANCHOR
.....................23-72
BUMPER, REAR
...................13-6,13-18
BUMPER, REAR JOUNCE
................13-18
BUMPERÐXJ VEHICLES, REAR
SEATBACK LATCH STRIKER
...........23-111BUMPERS AND FRAME ATTACHED
COMPONENTS, YJ....................13-14
BUMPERS, FUEL FILLER DOOR...........23-31
BUMPERS, XJ.........................13-3
BUSHING AND PISTON CLEARANCE, AW-
4 ................................21-326
BUSHING REPLACEMENT, AXLE.......2-11,2-32
BUSHING REPLACEMENT, LEAF SPRING
EYE; FRONT SUSPENSION AND AXLE.....2-15
BUSHING REPLACEMENT, LEAF SPRING
EYE; REAR SUSPENSION AND AXLES . . . 3-4,3-6
BUZZER SYSTEM, CHIME/WARNING........8A-1
CABLE, ACCELERATOR PEDAL AND
THROTTLE.....................14-16,14-54
CABLE ADJUSTMENT, PARK INTERLOCK . . . 21-186
CABLE ADJUSTMENT, SHIFT............21-186
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE....................21-98,21-185
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE VALVE....................21-70
CABLE ADJUSTMENT (XJ), PARK
INTERLOCK.........................21-97
CABLE ADJUSTMENT (XJ), SHIFT.........21-97
CABLE REPLACEMENT, HEATER
CONTROL..........................24-30
CABLE REPLACEMENT, LATCH
RELEASE...........................23-10
CABLE REPLACEMENT, SERVO............8H-9
CABLE REPLACEMENT, TRANSMISSION
THROTTLE.........................21-184
CABLE REPLACEMENT (XJ),
PARKING BRAKE REAR.................5-62
CABLE REPLACEMENT (YJ), PARKING
BRAKE FRONT........................5-62
CABLE REPLACEMENT (YJ), PARKING
BRAKE REAR.........................5-63
CABLE RESISTANCE, SPARK PLUG........8D-18
CABLE TENSIONER REPLACEMENT (XJ),
PARKING BRAKE......................5-61
CABLE, THROTTLE.....................14-16
CABLEÐCONSOLE SHIFT AUTOMATIC,
PARK-LOCK.........................19-45
CABLES, DISTRIBUTOR CAP AND ROTOR,
IGNITION............................0-18
CABLES, SPARK PLUG SECONDARY . . 8D-17,8D-29
CABLES, VENT DOOR CONTROL..........24-39
CALIBRATION VALUES, GAUGE...........8E-22
CALIPER ASSEMBLY....................5-29
CALIPER CLEANING AND INSPECTION......5-28
CALIPER DISASSEMBLY..................5-27
CALIPER INSTALLATION..................5-30
CALIPER OPERATION AND WEAR
COMPENSATION......................5-24
CALIPER REMOVAL.....................5-27
CAMSHAFT........................9-29,9-69
CAMSHAFT PIN REPLACEMENT........9-31,9-71
CAMSHAFT POSITION SENSOR; FUEL
SYSTEM............................14-54
CAMSHAFT POSITION SENSOR;
IGNITION SYSTEMS..............8D-1,8D-20
CAMSHAFT POSITION SENSORÐPCM
INPUT.............................14-20
CAMSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-43
CAMSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS...................8D-8
CANADA ONLY, DAYTIME RUNNING
LIGHTS............................8L-16
CANISTER, EVAP...................25-4,25-9
CAP AND ROTOR, IGNITION CABLES,
DISTRIBUTOR........................0-18
CAP, DISTRIBUTOR.....................8D-9
CAP, FUEL TANK FILLER TUBE; EMISSION
CONTROL SYSTEMS...............25-4,25-9
CAP, FUEL TANK FILLER TUBE; FUEL
SYSTEM............................14-12
CAP, RADIATOR PRESSURE...............7-20
CAPACITIES, COOLING SYSTEM...........7-38
CAPACITIES, FLUID......................0-4
CAPACITIES, FUEL TANK...........14-12,14-62
CAPACITY TEST, FUEL PUMP..............14-7
CAR REPLACEMENT, PITMAN SHAFT
SEALSÐIN
.........................19-21
CARDAN (CV), DOUBLE
.................16-10
CARDAN, SINGLE
.......................16-9
CARDAN U-JOINT, AXLE SHAFT
............2-25
JINDEX3
Description Group-Page Description Group-Page Description Group-Page

FILTER REPLACEMENT, OIL.............21-100
FILTER SHIELD AND BRACKET, FUEL.......13-17
FINAL ASSEMBLY; FRONT SUSPENSION
AND AXLE...........................2-44
FINAL ASSEMBLY; REAR SUSPENSION
AND AXLES..........................3-26
FIRING ORDERÐ2.5L ENGINE, ENGINE....8D-33
FIRING ORDERÐ4.0L ENGINE, ENGINE....8D-33
FIRST GEAR (1) POSITION, HYDRAULIC
FLOW IN MANUAL...................21-94
FIRST GEAR, HYDRAULIC FLOW IN D
RANGE.............................21-87
FIRST-REVERSE BRAKE PISTON AND
TRANSMISSION CASE OVERHAUL......21-237
FIRST, SYMPTOM AND ACTIONÐSEE
PRELIMINARY CHECKS..................7-6
FIRSTÐTHIRDÐREVERSE GEAR
COMPONENTS......................21-159
FITTING CHART, CONNECTING ROD
BEARING........................9-36,9-76
FITTING CHART, MAIN BEARING.......9-43,9-83
FITTING O-RING SEAL, FLOW CONTROL
VALVE .............................19-12
FITTINGS, QUICK-CONNECT..........14-9,14-59
FITTINGS, SERVICING TRANSMISSION
COOLER LINES.....................21-106
FITTINGS, TRANSMISSION COOLER LINE . . 21-187
FIXED GLASS WATER LEAK DETECTION
AND REPAIR ..................23-83,23-189
FIXED WINDOW GLASS...........23-73,23-183
FIXED WINDOW GLASS, REAR DOOR......23-53
FLARE, FENDER......................23-144
FLARES AND LINERS, REAR
WHEELHOUSE.......................23-18
FLASHER, TURN SIGNALS AND HAZARD
WARNING...........................8A-1
FLOOR BRACKETSÐXJ VEHICLES,
SPARE TIRE/WHEEL HOLDDOWN.......23-128
FLOOR CONSOLEÐXJ VEHICLES, FULL . . . 23-125
FLOOR CONSOLES....................23-197
FLOOR MATS, CARPETS................23-129
FLOW CONTROL VALVE FITTING O-RING
SEAL..............................19-12
FLOW DURING FULL THROTTLE 3-2
DOWNSHIFT, HYDRAULIC..............21-92
FLOW DURING PART THROTTLE 3-2
DOWNSHIFT, HYDRAULIC..............21-91
FLOW IN D RANGE FIRST GEAR,
HYDRAULIC.........................21-87
FLOW IN D RANGE SECOND GEAR,
HYDRAULIC.........................21-88
FLOW IN D RANGE THIRD GEAR,
HYDRAULIC.........................21-89
FLOW IN MANUAL FIRST GEAR
(1) POSITION, HYDRAULIC.............21-94
FLOW IN MANUAL SECOND (2) RANGE,
HYDRAULIC.........................21-93
FLOW IN PARK AND NEUTRAL,
HYDRAULIC.........................21-86
FLOW IN REVERSE, HYDRAULIC..........21-95
FLOW IN THIRD GEAR (CONVERTER
CLUTCH ENGAGED), HYDRAULIC........21-90
FLOW TESTING, TRANSMISSION
COOLER...........................21-106
FLUID AND LEVELÐBRAKELINES
AND HOSES, BRAKE BLEEDINGÐ
BRAKE..............................5-13
FLUID CAPACITIES.......................0-4
FLUID, CLUTCH LINKAGE
..................6-1
FLUID CONTAMINATION, BRAKE
...........5-13
FLUID, IMPORTANCE OF CLEAN BRAKE
.....5-48
FLUID LEVEL AND CONDITION
...........21-69
FLUID LEVEL AND CONDITION,
CHECKING
....................21-96,21-173
FLUID LEVEL, BRAKE
....................5-13
FLUID LEVEL, CLUTCH
...................6-14
FLUID LEVEL, CORRECT
.................5-48
FLUID, RECOMMENDED
............21-66,21-96
FLUID, RECOMMENDED BRAKE; BRAKES
....5-13,
5-48
FLUID TUBE RETAINER CLIP, FUEL AND
BRAKE; BODY COMPONENTSÐXJ
VEHICLES
..........................23-86
FLUID TUBE RETAINER CLIP, FUEL
AND BRAKE; FRAME AND BUMPERS
.....13-16FLUID/LUBRICANTS/CLEANING
SOLVENTS, BRAKE.....................5-1
FLUSHING, COOLING SYSTEM CLEANING/
REVERSE............................7-17
FLUSHING, TRANSMISSION COOLER
REVERSE..........................21-105
FLYWHEEL SERVICE.....................6-15
FOG LAMP BEAM ADJUSTMENT..........8L-12
FOG LAMP BULB/ELEMENT
REPLACEMENT......................8L-13
FOG LAMP REPLACEMENT..............8L-15
FOG LAMP SERVICE INFORMATION........8L-12
FOG LAMP SWITCH REPLACEMENT.......8L-14
FOG LAMP TROUBLE DIAGNOSIS.........8L-12
FOG LAMPÐYJ RENEGADE VEHICLES....23-150
FORM-IN-PLACE GASKETS.................9-1
FORMULAS AND EQUIVALENT VALUES,
CONVERSION.....................INTRO.-8
FORWARD CLUTCH OVERHAUL..........21-223
FOURTH GEAR OVERDRIVE COMPONENTS . . 21-158
FRAME ALIGNMENT....................13-10
FRAME, BUCKET SEATBACK COVER......23-100
FRAME CROSSMEMBER COVER..........13-14
FRAME INSPECTION/MEASUREMENTS.....13-10
FRAME REPAIR SERVICE................13-13
FRAME WEATHERSTRIP SEAL,
WINDSHIELD.......................23-185
FRAME, WINDSHIELD.................23-184
FRAME, YJ............................13-8
FRESH AIR DOOR VACUUM MOTOR.......24-41
FRESH AIR INTAKE DUCT...............24-41
FRESH AIR VENTILATION................24-39
FRONT AND REAR AXLES................0-26
FRONT AXLE, MODEL 30.................2-46
FRONT BAND ADJUSTMENT.............21-99
FRONT BUCKET SEATS..................23-97
FRONT BUMPER...................13-3,13-14
FRONT CABLE REPLACEMENT (YJ),
PARKING BRAKE......................5-62
FRONT CARPET/MATÐXJ VEHICLES......23-129
FRONT CLUTCH OVERHAUL.............21-125
FRONT DOOR SPACER BLOCKSÐTWO-
DOOR VEHICLES.....................23-60
FRONT DOOR VENT WINDOW............23-50
FRONT DOOR WINDOW GLASS...........23-49
FRONT DOOR WINDOW GLASS
REGULATOR........................23-48
FRONT DRIVE AXLE......................2-3
FRONT FASCIA AND SKID PLATEÐYJ
RENEGADE VEHICLES................23-148
FRONT FENDER.......................23-14
FRONT FENDER EXTENSION PANELÐYJ
RENEGADE VEHICLES................23-149
FRONT INNER SCUFF PLATE/COWL SIDE
TRIM PANELÐXJ VEHICLES...........23-114
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENT.......................8L-8
FRONT PLANETARY GEAR OVERHAUL.....21-228
FRONT SERVO AND BAND OVERHAUL....21-136
FRONT SHOULDER BELT/BUCKLEÐXJ
VEHICLES.........................23-119
FRONT SHOULDER BELTS..............23-196
FRONT SKID PLATE....................23-84
FRONT SUPPORT CUSHION, ENGINE.......13-15
FRONT SUSPENSION.....................2-1
FRONT SUSPENSION COMPONENTS, XJ.....2-47
FRONT SUSPENSION COMPONENTS, YJ.....2-47
FRONT SUSPENSION, XJ.................2-10
FRONT SUSPENSION, YJ.................2-13
FRONT TOW HOOKS
....................13-5
FRONT WHEEL ALIGNMENT
................2-5
FRONT WHEEL BEARINGS
................0-31
FRONT WHEEL SENSOR INSTALLATION
.....5-49
FRONT WHEEL SENSOR REMOVAL
.........5-49
FRONT WIPER ARM AND PIVOT
ASSEMBLY REPLACEMENT
..............8K-9
FRONT WIPER ARM REPLACEMENT
........8K-8
FRONT WIPER BLADE REPLACEMENT
......8K-8
FRONT WIPER MOTOR
.................8K-10
FRONT WIPERS/WASHERS
...............8K-1
FRONT WIPERS/WASHERS GENERAL
INFORMATION
........................8K-8
FUEL AND BRAKE FLUID TUBE RETAINER
CLIP; BODY COMPONENTSÐXJ
VEHICLES
..........................23-86FUEL AND BRAKE FLUID TUBE
RETAINER CLIP; FRAME AND BUMPERS . . . 13-16
FUEL DELIVERY SYSTEM.................14-2
FUEL FILLER DOOR BUMPERS...........23-31
FUEL FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES..........................23-86
FUEL FILLER NOZZLE/TUBE..............23-30
FUEL FILLER PROTECTOR/NOZZLE.......23-158
FUEL FILTER......................14-8,14-55
FUEL FILTER BRACKET..................23-86
FUEL FILTER SHIELD AND BRACKET.......13-17
FUEL GAUGE..........................8E-2
FUEL GAUGE INOPERATIVE...............8E-3
FUEL GAUGE SENDING UNIT.............14-15
FUEL INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT........................14-17
FUEL INJECTION (MFI)ÐCOMPONENT
REMOVAL/INSTALLATION, MULTI-PORT . . . 14-54
FUEL INJECTION (MFI)ÐGENERAL
DIAGNOSIS, MULTI-PORT..............14-32
FUEL INJECTOR.......................14-55
FUEL INJECTORSÐPCM OUTPUT.........14-25
FUEL PRESSURE LEAK DOWN TEST........14-7
FUEL PRESSURE REGULATOR............14-30
FUEL PRESSURE RELEASE PROCEDURE.....14-5
FUEL PUMP CAPACITY TEST..............14-7
FUEL PUMP ELECTRICAL CONTROL........14-5
FUEL PUMP MODULE..............14-2,14-56
FUEL PUMP RELAY....................14-56
FUEL PUMP RELAYÐPCM OUTPUT.......14-25
FUEL PUMP RELAY TESTING.............14-44
FUEL RAIL...........................14-30
FUEL RAIL ASSEMBLY..................14-56
FUEL REQUIREMENTS....................0-2
FUEL SYSTEM........................14-62
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE........................14-56
FUEL SYSTEM PRESSURE TEST......14-5,14-48
FUEL TANK...........................14-12
FUEL TANK CAPACITIES............14-12,14-62
FUEL TANK FILLER TUBE CAP;
EMISSION CONTROL SYSTEMS......25-4,25-9
FUEL TANK FILLER TUBE CAP; FUEL
SYSTEM............................14-12
FUEL TANK FILLER TUBE, NO-LEAD.......14-12
FUEL TANK PRESSURE RELIEF/
ROLLOVER VALVE...............14-15,14-56
FUEL TANK SKID PLATE; BODY
COMPONENTSÐXJ VEHICLES..........23-84
FUEL TANK SKID PLATE; FRAME AND
BUMPERS..........................13-16
FUEL TANK SUPPORT STRAP............23-86
FUEL TANKS.....................14-12,14-56
FUEL TUBES/LINES/HOSES AND CLAMPS . . . 14-9,
14-56
FUEL USAGE STATEMENT................14-1
FUEL USAGE STATEMENTÐGAS
ENGINES............................0-17
FUEL WARNING INOPERATIVE, LOW........8E-4
FUEL WARNING LAMP, LOW..............8E-2
FULL FLOOR CONSOLEÐXJ VEHICLES....23-125
FULL-METAL DOOR ASSIST HANDLE.....23-175
FULL-METAL DOOR HINGES............23-179
FULL-METAL DOOR KEY LOCK
CYLINDER.........................23-178
FULL-METAL DOOR LATCH.............23-179
FULL-METAL DOOR LATCH EXTERNAL
RELEASE HANDLE...................23-178
FULL-METAL DOOR LATCH INSIDE
RELEASE AND LOCK HANDLE..........23-175
FULL-METAL DOOR SERVICE............23-181
FULL-METAL DOOR TRIM PANEL........23-175
FULL-METAL DOOR VENT WINDOW
GLASS............................23-177
FULL-METAL DOOR WATERDAM.........23-176
FULL-METAL DOOR WEATHERSTRIP
SEALS............................23-180
FULL-METAL DOOR WINDOW GLASS.....23-178
FULL-METAL DOOR WINDOW GLASS
REGULATOR
.......................23-177
FULL-METAL DOOR WINDOW GLASS
REGULATOR HANDLE
................23-175
FUNCTION TROUBLE DIAGNOSISÐXJ
VEHICLES, HEADLAMP DELAY
..........8L-16
FUSE CHARTS AND RELAY BANKS
.........8W-8
JINDEX9
Description Group-Page Description Group-Page Description Group-Page

LIFTGATE LOCK CYLINDER
REPLACEMENT.......................8P-7
LIFTGATE OPENING WEATHERSTRIP SEAL . . . 23-70
LIFTGATE PILLAR TRIM COVERSÐXJ
VEHICLES.........................23-116
LIFTGATE REMOVAL/INSTALLATION........23-65
LIFTGATE SERVICE INFORMATIONÐXJ
VEHICLES..........................23-65
LIFTGATE SUPPORT ROD BALL
STUD REPLACEMENT.................23-70
LIFTGATE SUPPORT ROD CYLINDER.......23-69
LIFTGATE SUPPORT ROD CYLINDER
DISPOSAL..........................23-70
LIFTGATE TRIM PANEL.................23-66
LIFTGATE WINDOW GLASSÐXJ
VEHICLES..........................23-81
LIFTGATE WIPER.......................8K-5
LIFTGATE WIPER SWITCH REPLACEMENT....8K-6
LIGHT DISPLAY, ABS WARNING............5-3
LIGHT DISPLAY, BRAKE WARNING..........5-4
LIGHTED VANITY MIRROR...............8L-19
LIGHTED VANITY MIRROR TROUBLE
DIAGNOSIS.........................8L-19
LIGHTS, BRAKE WARNING.................5-1
LIGHTS (CANADA ONLY), DAYTIME
RUNNING...........................8L-16
LIGHTS, SYSTEM WARNING..............5-42
LIMITED SLIP DIFFERENTIAL...............3-8
LIMITS, AW-4 OIL PUMP WEAR.........21-325
LINE CLUSTER, HIGH...................8E-12
LINE CLUSTER, LOW...................8E-11
LINE FITTINGS, TRANSMISSION COOLER . . 21-187
LINERS, REAR WHEELHOUSE FLARES.....23-18
LINERS, WHEELHOUSE SPLASH.........23-146
LINES AND FITTINGS, SERVICING
TRANSMISSION COOLER.............21-106
LINK CONNECTORÐPCM INPUT, DATA.....14-20
LINK CONNECTORÐPCM OUTPUT, DATA . . . 14-24
LINK, DRAG.....................19-14,19-17
LINK REPLACEMENT, FUSIBLE............8W-4
LINKAGE ADJUSTMENT, SHIFT....21-275,21-296
LINKAGE ADJUSTMENT (YJ), GEARSHIFT . . . 21-96
LINKAGE AND BALL STUDS, STEERING.....0-30
LINKAGE FLUID, CLUTCH..................6-1
LINKAGE, GEARSHIFT..................21-70
LINKAGE INSTALLATION, CLUTCH
HYDRAULIC..........................6-12
LINKAGE REMOVAL, CLUTCH HYDRAULIC....6-11
LINKAGEÐXJ, STEERING..........19-14,19-73
LINKAGEÐYJ, STEERING..........19-17,19-73
LINKS, FUSIBLE.......................8W-3
LOAD DATA, VEHICLE................INTRO.-3
LOAD DATA, XJ VEHICLE.............INTRO.-5
LOAD DATA, YJ-VEHICLE.............INTRO.-6
LOAD TEST, BATTERY...................8A-4
LOCATING A SYSTEM...................8W-2
LOCATIONS, SPLICE..............8W-2,8W-53
LOCATIONS, TRANSMISSION SWITCH
AND PLUG..........................21-33
LOCATIONS, XJ RHD SPLICE............8W-67
LOCATIONS, XJ SPLICE................8W-59
LOCATIONS, YJ SPLICE................8W-53
LOCK COMPONENT OVERHAUL,
ADAPTER HOUSING AND PARK........21-120
LOCK COMPONENT REPLACEMENT,
PARK .............................21-102
LOCK CYLINDER, DOOR KEY.............23-54
LOCK CYLINDER, FULL-METAL DOOR
KEY ..............................23-178
LOCK CYLINDER REPLACEMENT,
LIFTGATE............................8P-7
LOCK CYLINDER, TAILGATE.............23-160
LOCK CYLINDER/STRIKER, LIFTGATE
LATCH/KEY.........................23-68
LOCK CYLINDERS, KEY............23-2,23-132
LOCK HANDLE, FULL-METAL DOOR.......23-175
LOCK, HYDROSTATIC.....................9-4
LOCK RODS, DOOR INSIDE LATCH
RELEASE...........................23-57
LOCK SWITCH, PASSENGER DOOR
.........8P-5
LOCK SWITCHÐ2-DOOR LEFT HAND
DRIVE, DRIVERS DOOR POWER
..........8P-2
LOCK SWITCHÐ2-DOOR RIGHT HAND
DRIVE,DRIVERS DOOR POWER
..........8P-3
LOCK SWITCHÐ4-DOOR, DRIVERS
DOOR POWER
........................8P-4LOCKS, DIAGNOSING POWER DOOR . . . 8P-1,8P-9
LOCKS, POWER; ELECTRICAL.............8A-1
LOCKS, POWER; POWER DOOR LOCKS.....8P-1
LOCKS, POWER DOOR..................8P-10
LOCK/UNLOCK RELAY REPLACEMENT,
DOOR.............................8P-12
LOOP MODES OF OPERATION, OPEN
LOOP/CLOSED.......................14-27
LOOP/CLOSED LOOP MODES OF
OPERATION, OPEN...................14-27
LOSS OF SENSOR INPUT..................5-3
LOW FUEL WARNING INOPERATIVE........8E-4
LOW FUEL WARNING LAMP..............8E-2
LOW LINE CLUSTER...................8E-11
LOW SPEED KNOCK; FRONT SUSPENSION
AND AXLE...........................2-17
LOW SPEED KNOCK; REAR SUSPENSION
AND AXLES...........................3-8
LOW WASHER INDICATOR INOPERATIVE....8E-4
LOWER SUSPENSION ARM...............2-11
LUBRICANT AND REPLACEMENT PARTS,
RECOMMENDED.......................0-3
LUBRICANT CHANGE; FRONT
SUSPENSION AND AXLE................2-22
LUBRICANT CHANGE; REAR SUSPENSION
AND AXLES......................3-13,3-30
LUBRICANT, RECOMMENDED.............21-2
LUBRICANT SPECIFICATIONS, BODY........0-35
LUBRICANT SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-20
LUBRICANT SPECIFICATIONS; REAR
SUSPENSION AND AXLES...........3-11,3-30
LUBRICANT, TRANSFER CASE.....21-273,21-294
LUBRICANT, TRANSMISSION.............21-33
LUBRICANTS, CHASSIS COMPONENT
AND WHEEL BEARING.................0-30
LUBRICANTS, CLASSIFICATION OF..........0-2
LUBRICATION, CLUTCH COMPONENT........6-1
LUBRICATION, COMPONENTS
REQUIRING NO........................0-3
LUG NUT, WHEEL......................22-11
LUGGAGE RACKÐXJ VEHICLES..........23-32
MAGNETIC CLUTCH....................24-18
MAIN BEARING FITTING CHART.......9-43,9-83
MAIN BEARINGS, CRANKSHAFT.......9-40,9-80
MAIN OIL SEALS, REAR..............9-44,9-84
MAINTENANCE, BATTERY................8B-1
MAINTENANCE, ENGINE..................0-13
MAINTENANCE SCHEDULES...............0-5
MAINTENANCE, SEVERE SERVICE...........0-5
MAJOR COMPONENT IDENTIFICATION . . . INTRO.-3
MALFUNCTION INDICATOR LAMP
(CHECK ENGINE); INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
MALFUNCTION INDICATOR LAMP
(CHECK ENGINE); INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
MALFUNCTION INDICATOR LAMPÐPCM
OUTPUT............................14-26
MANIFOLDÐ2.5L ENGINE, ENGINE
EXHAUST............................11-7
MANIFOLDÐ2.5L ENGINE, INTAKE.........11-8
MANIFOLDÐ4.0L ENGINE, ENGINE
EXHAUST............................11-7
MANIFOLDÐ4.0L ENGINE, INTAKE
.........11-9
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR; FUEL SYSTEM
...............14-57
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR; IGNITION SYSTEMS
......8D-5,8D-27
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSORÐPCM INPUT
................14-21
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR TEST; FUEL SYSTEM
..........14-44
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR TEST; IGNITION SYSTEMS
......8D-14
MANIFOLD AIR TEMPERATURE SENSOR,
INTAKE
........................8D-5,8D-27
MANIFOLD AIR TEMPERATURE
SENSOR TEST, INTAKE
................8D-14
MANIFOLD ASSEMBLY, PRESSURE
GAUGE
..............................24-2
MANIFOLD, INTAKE
....................14-57
MANIFOLD LEAKAGE DIAGNOSIS, INTAKE
.....9-5
MANUAL FIRST GEAR (1) POSITION,
HYDRAULIC FLOW IN
.................21-94MANUAL SECOND (2) RANGE,
HYDRAULIC FLOW IN.................21-93
MANUAL SHIFTING TEST...............21-168
MANUAL STEERING GEAR..........19-35,19-73
MANUAL STEERING GEAR
SPECIFICATIONS.....................19-44
MANUAL STEERING GEARÐYJ VEHICLES....0-32
MANUAL STEERING SYSTEM DIAGNOSIS . . . 19-36
MANUAL TRANSMISSION................0-22
MANUAL TRANSMISSION, AX 15.........21-32
MANUAL TRANSMISSION, AX 4/5..........21-1
MANUAL TRANSMISSION, SELECTIVE
SNAP RING CHARTÐAX 15...........21-321
MANUAL TRANSMISSION, TORQUE
SPECIFICATIONSÐ AX 15.............21-320
MANUAL VALVE SHAFT OVERHAUL.......21-205
MANUAL VALVE SHAFT SEAL
REPLACEMENT.....................21-178
MARKER LAMP BULB REPLACEMENT,
SIDE...............................8L-7
MASTER CYLINDER.....................5-40
MASTER CYLINDER INSTALLATION.....5-20,5-50
MASTER CYLINDER OVERHAUL...........5-20
MASTER CYLINDER REMOVAL........5-20,5-50
MASTER CYLINDER, STANDARD...........5-20
MASTER CYLINDER/POWER BOOSTER
TEST...............................5-11
MATCH MOUNTING TIRES................22-7
MATERIAL, BRAKELINING.................5-1
MATS, CARPET/FLOOR.................23-198
MATS, CARPETS AND FLOOR...........23-129
MEASUREMENT AND ADJUSTMENT,
DIFFERENTIAL SHIM PACK..............2-42
MEASUREMENT, DIFFERENTIAL AND
PINION; FRONT SUSPENSION AND AXLE....2-38
MEASUREMENT, DIFFERENTIAL AND
PINION; REAR SUSPENSION AND AXLES....3-20
MEASUREMENT, UNIVERSAL JOINT
ANGLE..............................16-4
MEASUREMENTS AND ADJUSTMENTS,
ALIGNMENT...........................2-6
MEASURING WITH PLASTIGAGE............9-3
METALS, PAINT REPAIR ON GALVANIZED . . 23-202
METRIC SYSTEM NOTATION...........INTRO.-8
METRIC, THREAD NOTATIONÐSAE.....INTRO.-9
(MFI)ÐCOMPONENT DESCRIPTION/
SYSTEM OPERATION, MULTI-
PORT FUEL INJECTION................14-17
(MFI)ÐCOMPONENT REMOVAL/
INSTALLATION, MULTI-PORT FUEL
INJECTION..........................14-54
(MFI)ÐGENERAL DIAGNOSIS,
MULTI-PORT FUEL INJECTION..........14-32
MINI-FLOOR CONSOLEÐXJ VEHICLES....23-124
MIRROR (EXTERNAL), HALF METAL
DOOR
............................23-158
MIRROR, INTERIOR REARVIEW
...........23-74
MIRROR, LIGHTED VANITY
..............8L-19
MIRROR, REARVIEW
..................23-183
MIRROR REPLACEMENT, POWER
..........8T-4
MIRROR RETAINING BRACKET,
REARVIEW
.........................23-183
MIRROR SUPPORT BRACKET
REPLACEMENT, INTERIOR REARVIEW
....23-75
MIRROR SWITCH, POWER
................8T-2
MIRROR SWITCH REPLACEMENT,
POWER
.............................8T-4
MIRROR SWITCH TESTING, POWER
........8T-2
MIRROR TROUBLE DIAGNOSIS, LIGHTED
VANITY
............................8L-19
MIRRORS, EXTERNAL
..................23-31
MIRRORS, POWER
.....................8A-1
MISS, INJECTOR DIAGNOSISÐVEHICLE
RUNS ROUGH AND/OR HAS A
..........14-49
MODE, ABS OPERATION IN ANTILOCK
BRAKING
............................5-43
MODE, ABS OPERATION IN NORMAL
BRAKING
............................5-43
MODE, VEHICLE RESPONSE IN
ANTILOCK
............................5-3
MODEL 30 AXLE AND TUBE AXLE
(2WD)
..............................2-20
MODEL 30 FRONT AXLE
.............2-46,2-47
MODEL 35, REAR AXLE
..........3-11,3-28,3-50
14 INDEXJ
Description Group-Page Description Group-Page Description Group-Page

MODES OF OPERATION, OPEN LOOP/
CLOSED LOOP.......................14-27
MODULE, ELECTRICAL TESTS
AT POWERTRAIN CONTROL.............8H-6
MODULE, FUEL PUMP..............14-2,14-56
MODULE, INTERMITTENT WIPER..........8K-5
MODULE (PCM) 60-WAY CONNECTOR,
POWERTRAIN CONTROL...............14-38
MODULE (PCM), POWERTRAIN
CONTROL; EMISSION CONTROL
SYSTEMS...........................25-9
MODULE (PCM), POWERTRAIN CONTROL;
FUEL SYSTEM..................14-18,14-58
MODULE (PCM), POWERTRAIN CONTROL;
IGNITION SYSTEMS.........8D-6,8D-15,8D-28
MODULE REPLACEMENT, DRL............8L-16
MODULE REPLACEMENTÐXJ VEHICLES,
HEADLAMP DELAY...................8L-16
MODULE (TCM) SERVICE, TRANSMISSION
CONTROL.........................21-173
MODULEÐXJ VEHICLES, SENTINEL
HEADLAMP DELAY...................8L-15
MOTOR, A/C BLOWER..................24-43
MOTOR DIAGNOSIS, DISCONNECT AXLE/
SHIFT...............................2-27
MOTOR, FRESH AIR DOOR VACUUM.......24-41
MOTOR, FRONT WIPER.................8K-10
MOTOR (HEATING), BLOWER............24-40
MOTOR, IDLE AIR CONTROL (IAC)........14-56
MOTOR NOISE DIAGNOSIS, 2.5L
STARTER...........................8A-13
MOTORÐPCM OUTPUT, IDLE AIR
CONTROL (IAC)......................14-25
MOTOR RELAY TEST, STARTER...........14-48
MOTOR REMOVAL/INSTALLATION, 2.5L
STARTER............................8B-5
MOTOR REMOVAL/INSTALLATION,
4.0L STARTER........................8B-6
MOTOR REPLACEMENT, A/C
RECIRCULATING AIR DOOR VACUUM.....24-31
MOTOR REPLACEMENT, HEATER/
DEFROSTER/INSTRUMENT PANEL
OUTLET DOOR VACUUM...............24-30
MOTOR REPLACEMENT, POWER SEAT......8R-2
MOTOR REPLACEMENT, REAR WIPER.....8K-13
MOTOR RESISTORS REPLACEMENT,
BLOWER...........................24-35
MOTOR SERVICE PROCEDURES,
ENGINE STARTER.....................8B-4
MOTOR SPECIFICATIONS, 2.5L STARTER . . . 8B-11
MOTOR STALL TEST, ACTUATOR...........8P-6
MOTOR SWITCH REPLACEMENT,
BLOWER MOTOR/AIR DOOR............24-39
MOTOR TEST, IDLE AIR CONTROL........14-46
MOTOR TEST PROCEDURES ON
VEHICLE, ENGINE STARTER.............8A-9
MOTOR TORQUE SPECIFICATIONS,
STARTER...........................8B-11
MOTOR, WINDSHIELD WIPER.............8K-2
MOTOR/AIR DOOR MOTOR SWITCH
REPLACEMENT, BLOWER..............24-39
MOTOR/FAN REPLACEMENT, BLOWER.....24-26
MOULDING, BODY SIDE STEP...........23-145
MOULDING, WINDSHIELD REVEAL . . 23-73,23-183
MOULDING, WOODGRAIN...............23-19
MOULDINGÐXJ VEHICLES, DRIP RAIL.....23-29
MOULDINGÐXJ VEHICLES, WINDSHIELD
SIDE.............................23-114
MOULDING/CLADDING, BODY SIDE........23-19
MOULDINGS, DOOR WINDOW EXTERIOR . . . 23-61
MOUNTING, MATCH TIRES...............22-7
MOUNTÐREAR, ENGINE.............9-12,9-52
MOUNTSÐFRONT, ENGINE...........9-10,9-51
MUFFLER AND EXHAUST TAILPIPEÐXJ
VEHICLES...........................11-5
MUFFLER AND EXHAUST TAILPIPEÐ
YJ VEHICLES.........................11-6
MUFFLER AND TAILPIPE HEAT SHIELDS....13-17
MUFFLER/TAILPIPE HANGER BRACKET
.....13-16
MULTI-PORT FUEL INJECTION (MFI)Ð
COMPONENT DESCRIPTION/
SYSTEM OPERATION
..................14-17
MULTI-PORT FUEL INJECTION (MFI)Ð
COMPONENT REMOVAL/INSTALLATION
. . . 14-54
MULTI-PORT FUEL INJECTION (MFI)Ð
GENERAL DIAGNOSIS
.................14-32NAMEPLATES (ADHESIVE-BACKED),
EXTERIOR.........................23-158
NAMEPLATES, EXTERIOR................23-30
NEUTRAL, HYDRAULIC FLOW IN PARK.....21-86
NEUTRAL SWITCH, PARK...............14-58
NOISE DIAGNOSIS......................3-45
NOISE DIAGNOSIS, 2.5L STARTER MOTOR . . . 8A-13
NOISE DIAGNOSIS, RADIO................8F-2
NOISE, GEAR AND BEARING; FRONT
SUSPENSION AND AXLE................2-16
NOISE, GEAR AND BEARING; REAR
SUSPENSION AND AXLES................3-7
NOISE OR VIBRATION, TIRE..............22-4
NOISE/VIBRATION DIAGNOSIS, AXLE;
FRONT SUSPENSION AND AXLE..........2-16
NOISE/VIBRATION DIAGNOSIS, AXLE;
REAR SUSPENSION AND AXLES..........3-7
NO-LEAD FUEL TANK FILLER TUBE........14-12
NON-INTERMITTENT WINDSHIELD
WASHER, DIAGNOSING...............8K-12
NON-TILT STEERING COLUMN............19-50
NORMAL BRAKING MODE, ABS
OPERATION IN.......................5-43
NOTATION, METRIC SYSTEM..........INTRO.-8
NOTATIONÐSAE AND METRIC, THREAD . INTRO.-9
NOTATIONS, SPECIFICATION...........INTRO.-8
NOZZLE AND DUCT, DEFROSTER..........24-40
NOZZLE REPLACEMENT, WASHER.........8K-13
NOZZLE/TUBE, FUEL FILLER.............23-30
NP231 SERVICE DIAGNOSIS............21-274
NP231 TRANSFER CASE.........21-272,21-291
NP231 TRANSFER CASE, LEGEND FOR....21-292
NP231/NP242 TORQUE SPECIFICATIONS . . . 21-331
NP242 SERVICE DIAGNOSIS............21-295
NP242 TRANSFER CASE...............21-293
NP242 TRANSFER CASE, LEGEND FOR....21-319
NUMBER (VIN) DECODING, VEHICLE
IDENTIFICATION...................INTRO.-2
NUMBER (VIN) PLATE, VEHICLE
IDENTIFICATION...................INTRO.-1
NUT TIGHTENING, WHEEL............5-32,5-37
NUT, WHEEL LUG......................22-11
OFF DRAW (IOD) DIAGNOSIS, IGNITION.....8A-8
OIL CHANGE AND FILTER REPLACEMENT,
ENGINE.............................0-15
OIL COOLERS, TRANSMISSION............7-29
OIL, ENGINE...........................0-13
OIL FILTER, ENGINE.....................0-14
OIL FILTER REPLACEMENT.............21-100
OIL LEVEL, COMPRESSOR................24-6
OIL PAN ..........................9-32,9-72
OIL PRESSURE GAUGE..................8E-1
OIL PRESSURE GAUGE INOPERATIVE.......8E-3
OIL PRESSURE INDICATOR...............8E-1
OIL PRESSURE INDICATOR INOPERATIVE....8E-3
OIL PUMP........................9-33,9-73
OIL PUMP OVERHAUL...........21-122,21-206
OIL PUMP SEAL REPLACEMENT.........21-189
OIL PUMP WEAR LIMITS, AW-4.........21-325
OIL SEAL REPLACEMENT, INNER AXLE
SHAFT..............................2-33
OIL SEAL REPLACEMENT, TIMING CASE
COVER..........................9-26,9-67
OIL SEALS, REAR MAIN..............9-44,9-84
OIL SEALS, VALVE SPRINGS..........9-21,9-62
ON-BOARD DIAGNOSTIC SYSTEM,
USING.............................8A-19
ON-BOARD DIAGNOSTICS (OBD);
COOLING SYSTEM.....................7-4
ON-BOARD DIAGNOSTICS (OBD); FUEL
SYSTEM............................14-48
ON-BOARD DIAGNOSTICS (OBD);
IGNITION SYSTEMS..................8D-19
ONE GAUGE INOPERATIVE...............8E-22
ONE-WAY CLUTCH OVERHAUL, NO. 2.....21-234
ONE-WAY CLUTCH OVERHAUL, NO. 1.....21-229
OPEN CIRCUIT VOLTAGE, BATTERY.........8A-4
OPEN CIRCUIT VOLTAGE TEST, BATTERY....8A-3
OPEN LOOP/CLOSED LOOP MODES OF
OPERATION
.........................14-27
OPENING PANEL (GOP), GRILLE AND
GRILLE
.............................23-3
OPENING WEATHERSTRIP SEAL,
LIFTGATE
...........................23-70
OPENING WEATHERSTRIP SEALS,
DOOR WINDOW GLASS AND DOOR
......23-62OPERATING SOUND LEVELS...............5-3
OPERATING SPECIFICATIONS, PUMP.......19-3
OPERATION, ABS SYSTEM................5-39
OPERATION, A/C........................24-1
OPERATION, ACCELERATION SWITCH.......5-45
OPERATION AND APPLICATION CHARTS,
GEARTRAIN........................21-159
OPERATION AND WEAR COMPENSATION,
CALIPER............................5-24
OPERATION, ANTILOCK BRAKE
SYSTEM............................5-43
OPERATION; CHIME/BUZZER
WARNING SYSTEMS...................8U-1
OPERATION, CLUTCH.....................6-2
OPERATION, COMPONENT
IDENTIFICATION/SYSTEM...............8D-1
OPERATION, COMPONENTS.............21-157
OPERATION, ECU
.......................5-46
OPERATION, HCU PUMP AND PEDAL
TRAVEL SENSOR
......................5-44
OPERATION, HCU SOLENOID VALVE
........5-43
OPERATION, HEATER/DEFROSTER
.........24-37
OPERATION IN ANTILOCK BRAKING
MODE, ABS
..........................5-43
OPERATION IN NORMAL BRAKING MODE,
ABS
................................5-43
OPERATION, MULTI-PORT FUEL
INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM
................14-17
OPERATION, OPEN LOOP/CLOSED LOOP
MODES OF
..........................14-27
OPERATION, PARKING BRAKE
.............5-56
OPERATION, POWER BRAKE BOOSTER
......5-22
OPERATION, POWER STEERING PUMPÐ
INITIAL
............................19-13
OPERATION; REAR SUSPENSION AND
AXLES
..............................3-44
OPERATION, SYSTEM
...................8P-9
OPERATION, WHEEL SPEED SENSOR
.......5-45
OPERATION/DIAGNOSIS
..................8U-1
OPERATIONAL CHECK (ROAD TEST)
........8H-7
OPERATIONAL CHECK WITH BATTERY
INDICATOR (BASE CLUSTER ONLY)
......8A-14
OPERATIONAL CHECK WITH VOLTMETER
. . . 8A-15
O-RING SEAL, FLOW CONTROL VALVE
FITTING
............................19-12
ORNAMENTATION, WHEEL
................22-6
OUTER SCUFF PLATESÐXJ VEHICLES
....23-118
OUTLET DOOR VACUUM MOTOR
REPLACEMENT, HEATER/DEFROSTER/
INSTRUMENT PANEL
..................24-30
OUTPUT, AIR CONDITIONING CLUTCH
RELAYÐPCM
.......................14-24
OUTPUT, AUTO SHUT DOWN (ASD)
RELAYÐPCM
.......................14-24
OUTPUT, DATA LINK CONNECTORÐPCM
. . . 14-24
OUTPUT, EMR LAMPÐPCM
..............14-24
OUTPUT, FUEL INJECTORSÐPCM
.........14-25
OUTPUT, FUEL PUMP RELAYÐPCM
.......14-25
OUTPUT, GENERATOR FIELDÐPCM
.......14-25
OUTPUT, GENERATOR LAMPÐPCM
.......14-25
OUTPUT, IDLE AIR CONTROL (IAC)
MOTORÐPCM
.......................14-25
OUTPUT, IGNITION COILÐPCM
...........14-26
OUTPUT, MALFUNCTION INDICATOR
LAMPÐPCM
........................14-26
OUTPUT, RADIATOR FAN RELAYÐPCM
.....14-26
OUTPUT, SCI TRANSMITÐPCM
...........14-26
OUTPUT SHAFT OVERHAUL, NO. 2 ONE-
WAY CLUTCH
......................21-234
OUTPUT, SHIFT INDICATORÐPCM
........14-26
OUTPUT, SPEED CONTROLÐPCM
.........14-27
OUTPUT, TACHOMETERÐPCM
...........14-27
OUTPUT, TORQUE CONVERTER CLUTCH
RELAYÐPCM
.......................14-27
OUTPUT VOLTAGE SPECIFICATIONS
.......8B-12
OVERDRIVE COMPONENTS, FOURTH
GEAR
.............................21-158
OVERDRIVE PLANETARY GEAR AND
CLUTCH OVERHAUL
.................21-209
OVERDRIVE SUPPORT OVERHAUL
.......21-216
JINDEX15
Description Group-Page Description Group-Page Description Group-Page

PUMP REPLACEMENTÐLEFT HAND
DRIVE, WASHER......................8K-2
PUMP REPLACEMENT, REAR WASHER.....8K-13
PUMP REPLACEMENTÐRIGHT HAND
DRIVE, WASHER......................8K-3
PUMP REPLACEMENT, WASHER......8K-6,8K-11
PUMP SEAL REPLACEMENT, OIL.........21-189
PUMP TESTS, WATER....................7-9
PUMP WEAR LIMITS, AW-4 OIL.........21-325
PUMPSÐGENERAL INFORMATION, WATER . . . 7-9
PUMPSÐREMOVAL/INSTALLATION, WATER . . 7-10
PURGING COMPRESSOR OF AIR..........24-17
QUARTER AND WHEELHOUSE TRIM
PANELSÐXJ VEHICLES..............23-115
QUARTER EXTENSION PANELÐYJ
RENEGADE VEHICLES, REAR..........23-151
QUARTER PLASTIC INSERT ÐXJ
VEHICLES, QUARTER WINDOW GLASS/
REAR..............................23-80
QUARTER TRIM PANEL EXTENSIONÐXJ
VEHICLES.........................23-115
QUARTER VENT WINDOW GLASSÐ
XJ VEHICLES, REAR..................23-80
QUARTER WINDOW APPLIQUEÐXJ
VEHICLES..........................23-29
QUARTER WINDOW GLASS, HARD TOP . . . 23-188
QUARTER WINDOW GLASS/REAR QUARTER
PLASTIC INSERT ÐXJ VEHICLES, REAR . . 23-80
QUICK-CONNECT FITTINGS..........14-9,14-59
RACK PISTON AND WORM SHAFT
REPLACEMENT......................19-30
RACKÐXJ VEHICLES, LUGGAGE..........23-32
RADIATOR FAN RELAYÐPCM OUTPUT.....14-26
RADIATOR GRILLE APPLIQUE...........23-134
RADIATOR PRESSURE CAP...............7-20
RADIATOR SUPPORT CROSSMEMBER......23-5
RADIATORS...........................7-22
RADIO ANTENNA.......................8F-8
RADIO CONNECTOR PINS................8F-3
RADIO ILLUMINATION RELAY.............8F-3
RADIO NOISE DIAGNOSIS................8F-2
RADIO REPLACEMENT...............8F-4,8F-6
RADIO SPEAKERS..................8F-4,8F-6
RADIO/CLOCK ILLUMINATION.............8E-4
RAIL ASSEMBLY, FUEL..................14-56
RAIL, FUEL...........................14-30
RAIL MOULDINGÐXJ VEHICLES, DRIP.....23-29
RANGE FIRST GEAR, HYDRAULIC FLOW
IN D...............................21-87
RANGE, HYDRAULIC FLOW IN MANUAL
SECOND (2).........................21-93
RANGE SECOND GEAR, HYDRAULIC FLOW
IN D...............................21-88
RANGE THIRD GEAR, HYDRAULIC FLOW
IN D...............................21-89
RANGES AND SHIFT LEVER POSITIONS,
TRANSMISSION.....................21-157
RATE, CHARGE.........................8A-6
RATINGS, BATTERY CLASSIFICATIONS......8A-8
RATINGSÐLEFT HAND DRIVE, BATTERY
CLASSIFICATIONS....................8B-10
RATINGSÐRIGHT HAND DRIVE, BATTERY
CLASSIFICATIONS....................8B-10
RATIOS, GEAR.........................21-2
RATIOS, TRANSMISSION GEAR...........21-33
REAR AXLE 8 1/4 INCH..................3-50
REAR AXLE ALIGNMENT..................3-8
REAR AXLE MODEL 35..................3-50
REAR AXLES, FRONT....................0-26
REAR BAND ADJUSTMENT..............21-99
REAR BUMPER....................13-6,13-18
REAR CABLE REPLACEMENT (XJ),
PARKING BRAKE......................5-62
REAR CABLE REPLACEMENT (YJ),
PARKING BRAKE......................5-63
REAR CARPET/MATÐXJ VEHICLES.......23-130
REAR CLUTCH OVERHAUL..............21-128
REAR DEFOGGER RELAY.................8N-4
REAR DEFOGGER/FOG LAMP/REAR
WIPER SWITCHES....................8E-21
REAR DOOR FIXED WINDOW GLASS
......23-53
REAR DOOR WINDOW GLASS
............23-52
REAR DOOR WINDOW GLASS
REGULATOR
........................23-51
REAR FASCIA AND SKID PLATEÐYJ
RENEGADE VEHICLES
................23-152REAR JOUNCE BUMPER................13-18
REAR MAIN OIL SEALS..............9-44,9-84
REAR QUARTER EXTENSION PANELÐYJ
RENEGADE VEHICLES................23-151
REAR QUARTER VENT WINDOW GLASSÐ
XJ VEHICLES........................23-80
REAR SEAT CUSHION COVERÐ
XJ VEHICLES.......................23-107
REAR SEAT CUSHION
RECONDITIONINGÐXJ VEHICLES.......23-108
REAR SEAT CUSHIONÐXJ VEHICLES.....23-107
REAR SEATBACK COVERÐXJ VEHICLES . . . 23-111
REAR SEATBACK LATCH STRIKER AND
BUMPERÐXJ VEHICLES..............23-111
REAR SEATBACK RECONDITIONINGÐXJ
VEHICLES.........................23-111
REAR SEATBACKÐXJ VEHICLES.........23-109
REAR SERVO AND BAND OVERHAUL.....21-136
REAR SHOULDER BELTS...............23-196
REAR SHOULDER/LAP BELT/BUCKLEÐ
XJ VEHICLES.......................23-120
REAR SPEED SENSOR AIR GAP............5-3
REAR SUSPENSION COMPONENTS, XJ......3-50
REAR SUSPENSION COMPONENTS, YJ......3-50
REAR TOW HOOKÐXJ VEHICLES.........23-87
REAR WASHER PUMP REPLACEMENT.....8K-13
REAR WHEEL SENSOR INSTALLATION......5-50
REAR WHEEL SENSOR REMOVAL..........5-49
REAR WHEELHOUSE FLARES AND
LINERS............................23-18
REAR WINDOW DEFOGGER GRID
REPAIR .............................8N-2
REAR WINDOW DEFOGGER GRID TEST.....8N-1
REAR WINDOW DEFOGGER SWITCH
REPLACEMENT.......................8N-4
REAR WIPER ARM REPLACEMENT........8K-12
REAR WIPER, DIAGNOSING...............8K-6
REAR WIPER MOTOR REPLACEMENT......8K-13
REAR WIPER SWITCH REPLACEMENT.....8K-13
REAR WIPER WASHER, DIAGNOSING.......8K-6
REAR WIPER/WASHER, DIAGNOSING......8K-14
REAR WIPER/WASHER SWITCH TESTING . . . 8K-7,
8K-14
REARVIEW MIRROR...................23-183
REARVIEW MIRROR, INTERIOR...........23-74
REARVIEW MIRROR RETAINING
BRACKET..........................23-183
REARVIEW MIRROR SUPPORT
BRACKET REPLACEMENT, INTERIOR.....23-75
RECEIVER.............................8P-8
RECEIVER DRIERÐ4.0L ENGINES.........24-32
RECEIVER-DRIER REPLACEMENT.........24-42
RECEIVER SERVICE....................8P-11
RECIRCULATING AIR DOOR VACUUM
MOTOR REPLACEMENT, A/C............24-31
RECIRCULATING BALL POWER
STEERING GEAR.....................19-19
RECIRCULATING-BALL POWER STEERING
GEARS.............................19-69
RECOMMENDATIONS, TOWING.............0-8
RECOMMENDED BRAKE FLUID........5-13,5-48
RECOMMENDED FLUID; TRANSMISSION
AND TRANSFER CASE............21-66,21-96
RECOMMENDED LUBRICANT..............21-2
RECOMMENDED LUBRICANT AND
REPLACEMENT PARTS..................0-3
RECONDITIONING, BUCKET SEATBACK....23-102
RECONDITIONINGÐXJ VEHICLES, REAR
SEAT CUSHION.....................23-108
RECONDITIONINGÐXJ VEHICLES, REAR
SEATBACK.........................23-111
REFILLING COOLING SYSTEM.............7-17
REFINISHING, BRAKE DRUM..............5-37
REFINISHING, DISC BRAKE ROTOR.........5-32
REFRIGERANT LEAK TEST................24-8
REFRIGERANT (R-12)....................24-1
REGULATOR, FRONT DOOR WINDOW
GLASS.............................23-48
REGULATOR, FUEL PRESSURE...........14-30
REGULATOR, FULL-METAL DOOR
WINDOW GLASS
....................23-177
REGULATOR HANDLE, FULL-METAL
DOOR WINDOW GLASS
..............23-175
REGULATOR, REAR DOOR WINDOW
GLASS
.............................23-51
REGULATOR REPLACEMENT, WINDOW
......8S-9RELAY, AIR CONDITIONING (A/C)
CLUTCH............................14-54
RELAY, AUTOMATIC SHUT DOWN
(ASD); FUEL SYSTEM.................14-54
RELAY, AUTOMATIC SHUT DOWN (ASD);
IGNITION SYSTEMS..........8D-1,8D-8,8D-20
RELAY BANKS, FUSE CHARTS............8W-8
RELAY CONNECTIONS, STARTER..........8A-12
RELAY, FUEL PUMP....................14-56
RELAYÐPCM OUTPUT, AIR
CONDITIONING CLUTCH...............14-24
RELAYÐPCM OUTPUT, AUTO SHUT
DOWN (ASD)........................14-24
RELAYÐPCM OUTPUT, FUEL PUMP.......14-25
RELAYÐPCM OUTPUT, RADIATOR FAN.....14-26
RELAYÐPCM OUTPUT, TORQUE
CONVERTER CLUTCH.................14-27
RELAY, RADIO ILLUMINATION.............8F-3
RELAY, REAR DEFOGGER................8N-4
RELAY REPLACEMENT, DOOR LOCK/
UNLOCK...........................8P-12
RELAY REPLACEMENT, STARTER..........8B-4
RELAY TEST, STARTER MOTOR...........14-48
RELAY TEST, TORQUE CONVERTER
CLUTCH............................14-45
RELAY TESTING, AUTOMATIC
SHUTDOWN (ASD)...................14-43
RELAY TESTING, FUEL PUMP............14-44
RELAY, TORQUE CONVERTER CLUTCH.....14-60
RELEASE AND LOCK HANDLE, FULL-
METAL DOOR LATCH INSIDE..........23-175
RELEASE AND LOCK RODS, DOOR
INSIDE LATCH.......................23-57
RELEASE BEARING REPLACEMENT.........6-11
RELEASE CABLE REPLACEMENT, LATCH....23-10
RELEASE HANDLE, FULL-METAL DOOR
LATCH EXTERNAL...................23-178
RELEASE HANDLE, TAILGATE LATCH......23-160
RELEASE PROCEDURE, FUEL PRESSURE....14-5
RELEASE PROCEDURE, FUEL SYSTEM
PRESSURE.........................14-56
RELIEF/ROLLOVER VALVE, FUEL TANK
PRESSURE....................14-15,14-56
RELIEF/ROLLOVER VALVE, PRESSURE . . 25-5,25-9
REMINDER INDICATOR (SRI) LAMP,
SERVICE............................25-1
REMINDER LAMP, SEAT BELT............8E-16
REMOVAL, ACCELERATION SENSOR........5-52
REMOVAL AND INSTALLATION, 30RH/
32RH TRANSMISSION................21-108
REMOVAL AND INSTALLATION, AW-4
TRANSMISSION.....................21-189
REMOVALÐAX 15, TRANSMISSION.......21-34
REMOVAL, BRAKE PEDAL................5-65
REMOVAL, BRAKELIGHT SWITCH..........5-66
REMOVAL, CALIPER.....................5-27
REMOVAL, CLUTCH COVER AND DISC......6-10
REMOVAL, CLUTCH HYDRAULIC
LINKAGE............................6-11
REMOVAL, CLUTCH PEDAL...............6-15
REMOVAL, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-32
REMOVAL, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-16
REMOVAL, DISC BRAKESHOE.............5-25
REMOVAL, DRUM BRAKESHOE............5-34
REMOVAL, FRONT WHEEL SENSOR........5-49
REMOVAL, IGNITION SWITCH............8D-30
REMOVAL, MASTER CYLINDER........5-20,5-50
REMOVAL, POWER BRAKE BOOSTER . . . 5-22,5-51
REMOVAL, PRINTED CIRCUIT
............8E-24
REMOVAL, REAR WHEEL SENSOR
.........5-49
REMOVAL, ROTOR
......................5-30
REMOVAL, TRANSFER CASE
......21-276,21-296
REMOVAL, TRANSMISSION
...............21-3
REMOVAL, TRANSMISSION AND
CONVERTER
.......................21-108
REMOVAL, TRANSMISSION AND TORQUE
CONVERTER
.......................21-189
REMOVAL, TRANSMISSION VALVE BODY
. . 21-176
REMOVAL, VALVE BODY
...............21-100
REMOVAL, WHEEL CYLINDER
.............5-36
REMOVALÐXJ, HCU
....................5-53
REMOVAL (XJ WITH FULL CONSOLE),
PARKING BRAKE LEVER
................5-59
18 INDEXJ
Description Group-Page Description Group-Page Description Group-Page