ESP JEEP CHEROKEE 1994 Service Manual PDF
[x] Cancel search | Manufacturer: JEEP, Model Year: 1994, Model line: CHEROKEE, Model: JEEP CHEROKEE 1994Pages: 1784, PDF Size: 77.09 MB
Page 1659 of 1784

The three compounds can be identified with a
flame test (Fig. 15). To perform the test, first cut a
small sample of the material from a non-visible por-
tion of the plastic. Then apply an open flame to the
sample and observe the smoke or flame color.
ABS and polypropylene only require an open flame
for testing. However, vinyl must be burned in combi-
nation with copper.
To test vinyl, heat a length of solid copper wire un-
til it is red hot. Immediately apply the hot wire to
the plastic sample until some of the material adheres
to the copper. Then expose the copper wire and sam-
ple to an open flame (Fig. 15).
²ABS material will produce black smoke when
burned.
²Polypropylene will produce little or no smoke.
²Vinyl will produce a blue green flame when
burned in combination with copper.
EXTERIOR BODY COLORS
Exterior vehicle body colors are identified on the
Vehicle Code plate. The plate is located on the left
side of the dash panel in the engine compartment.
The color code location is described in the Introduc-
tion of this manual.
OEM paint colors are generally available from all
of the major paint suppliers. They are supplied in the
form of either mixing formulas or factory packaged
(pre-mixed) paint.
The exterior body and interior trim colors and cor-
responding JeepŸ paint codes are listed in the fol-
lowing charts.
Fig. 15 Plastic Flame Tests
Fig. 13 Underbody Center Section UndercoatÐXJ
Vehicles
Fig. 14 Underbody Rear Section (Above Fuel Tank)
UndercoatÐXJ Vehicles
23 - 204 BODY COMPONENTSÐXJ VEHICLESJ
Page 1664 of 1784

HEATING AND AIR CONDITIONING
CONTENTS
page page
CLIMATE CONTROL SYSTEMÐXJ VEHICLES . 22
CLIMATE CONTROL SYSTEMÐYJ VEHICLES . 37
COMPRESSOR OVERHAUL............... 17
GENERAL INFORMATION.................. 1SERVICE DIAGNOSISÐELECTRICAL........ 14
SERVICE DIAGNOSISÐMECHANICAL........ 8
TORQUE SPECIFICATIONS................ 45
GENERAL INFORMATION
INDEX
page page
A/C Operation............................ 1
Compressor Oil Level...................... 6
Pressure Gauge and Manifold Assembly........ 2
Refrigerant (R-12)......................... 1
Service Precautions........................ 2Service Valves........................... 3
System Charge........................... 5
System Discharge......................... 4
System Evacuation........................ 4
A/C OPERATION
The compressor increases the pressure and temper-
ature of the refrigerant. The heated refrigerant vapor
is then pumped into the condenser where it cools by
the air passing over the condenser fins. As the refrig-
erant cools in the condenser, it condenses into a liq-
uid. Still under high pressure, the liquid refrigerant
passes into the receiver. The receiver acts as a reser-
voir to furnish refrigerant to the expansion (H) valve
at all times. From the receiver, the high pressure liq-
uid refrigerant passes to the expansion (H) valve.
The expansion (H) valve meters refrigerant into the
evaporator where a low pressure is maintained by
the suction side of the compressor. As it enters the
evaporator, the refrigerant immediately begins to
boil by absorbing heat from the air passing over the
evaporator core. Having given up its heat to boil the
refrigerant, the air is cooled and passes into the pas-
senger compartment of the vehicle. From the evapo-
rator the vaporized refrigerant is drawn back to the
compressor to repeat the cycle.
REFRIGERANT (R-12)
It is illegal to release R-12 into the atmosphere.
SAFETY PRECAUTIONS
WARNING: EXTREME CARE MUST BE TAKEN TO
PREVENT ANY LIQUID REFRIGERANT FROM COM-
ING IN CONTACT WITH THE SKIN AND ESPE-
CIALLY THE EYES. ALWAYS WEAR SAFETYGOGGLES WHEN SERVICING ANY PART OF THE
REFRIGERANT SYSTEM. IF EYE CONTACT IS
MADE, APPLY A FEW DROPS OF MINERAL OIL TO
THE EYES AND FLUSH WITH WATER FOR SEV-
ERAL MINUTES. SEEK MEDICAL ATTENTION IMME-
DIATELY.
The refrigerant used in the air conditioner system
is Refrigerant-12 (R-12). R-12 is nonexplosive, non-
flammable, non-corrosive, has practically no odor and
is heavier than air. Although it is classified as a safe
refrigerant, certain precautions must be observed to
protect the parts involved and the person who is
working on the unit. Liquid R-12, at normal atmo-
sphere pressures and temperatures, evaporates so
quickly that it has the tendency to freeze anything it
contacts.
WARNING: TO AVOID A DANGEROUS EXPLOSION,
NEVER WELD OR STEAM CLEAN NEAR AIR CON-
DITIONING LINES OR COMPONENTS. DO NOT
HEAT R-12 ABOVE 52ÉC (125ÉF).
The R-12 in the system is always under pressure.
Because the system is tightly sealed, heat applied to
any part could cause this pressure to build up exces-
sively.
JHEATING AND AIR CONDITIONING 24 - 1
Page 1666 of 1784

MANIFOLD
The gauges are connected into the air conditioning
systems through a manifold. The manifold has 3 con-
nections (Fig. 1). The low side hose and fitting is con-
nected directly below the low side gauge. The high
side hose and fitting is connected below the high side
gauge.
The center connection of the manifold is used for
recovery and any other necessary service (Fig. 1).
Both the high and low sides of the manifold have
hand shutoff valves. The hand shutoff valves open or
close the respective gauge connections to the center
service connection or to each other (Fig. 1). The man-
ifold is constructed so that pressure will be indicated
on the gauges regardless of the hand valve position.
CONNECTING THE PRESSURE GAUGE AND
MANIFOLD ASSEMBLY
Remove the protective caps from the service valve
gauge ports and valve stems.
Close both of the hand valves on the gauge mani-
fold set.
Connect the compound gauge hose to the compres-
sor suction service valve gauge port (low-side).
Connect the high pressure gauge hose to the dis-
charge service valve gauge port (high-side).
If necessary, to facilitate installation of the gauge
set, loosen the service valve-to-compressor fitting and
rotate the service valve slightly. DO NOT allow the
hose to contact the engine or body components.
Tighten the service valve-to-compressor fitting to 34
NIm (25 ft. lbs.) torque. Tighten the flange-type ser-
vice valve screws to 20 NIm (15 ft. lbs.) torque.
Set both the service valve stems to the mid-position
or the cracked-position. The gauges will indicate
high and low side pressure respectively.Purge any air from the high side test hose by open-
ing the high side hand valve on the manifold for 3 to
5 seconds. The center connection on the manifold
must be open.
Purge any air from the low side test hose by open-
ing the low side hand valve on the manifold for 3 to
5 seconds. The center connection on the manifold
must be open.
The air conditioning system may be operated with
the gauge manifold assembly connected in this man-
ner. The gauges will indicate respective operative
pressures.
SERVICE VALVES
DESCRIPTION
The discharge (high pressure) and inlet (suction)
service valves are used for diagnosis and recovery of
the system. They are also used to isolate the system
during component Removal and Installation.
The service valves are three-position valves (Fig.
2). Normal operating position for the valve stem is
the back-seated (full-out) position. The stem is
turned counterclockwise to place it in this position.
The front seated (full-in) position is used to isolate
the compressor from the system. The stem is turned
clockwise to place it in this position.
Fig. 1 Pressure Gauge and Manifold Assembly Tool
C-3740-B
Fig. 2 Service Valve
JHEATING AND AIR CONDITIONING 24 - 3
Page 1668 of 1784

(2) Close all the hand valves.
(3) Connect the red charging hose to the discharge
service valve.
(4) Connect the blue charging hose to the inlet
(suction) service valve.
(5) Discharge the system. Leave the suction and
discharge service valves in the mid-position.
CAUTION: The system must be completely dis-
charged into a recovery device before evacuating. If
the system is still charged, refrigerant can enter
and damage the vacuum pump.
(6) Connect the vacuum pump hose to the vacuum
pump inlet.
(7) Open the low and high pressure control valves
on the charging station.
(8) Start the vacuum pump. Open the vacuum con-
trol valve and note the vacuum reading.
(9) Test the system for leaks as follows:
²Close the manifold hand valves.
²Stop the vacuum pump and observe the vacuum
reading.
²If the system is leak-free, vacuum will hold steady
at the level indicated when the pump was stopped. If
vacuum remains steady for 3-5 minutes, resume and
continue evacuation for a minimum of 30 minutes.
²If the system has a leak, vacuum will fall off or
rapidly drop to a 0 reading. If a leak exists, partially
charge the system. Find and repair the leak and re-
sume evacuation.
(10) Continue evacuating the system for a mini-
mum of 30 minutes after attaining the lowest vac-
uum level.
(11) Fill the station charging cylinder while the
system is evacuating.
(12) Close the vacuum control valve and stop the
vacuum pump.
(13) Observe low pressure gauge to determine if a
system leak exists. If the system is leak-free, the sys-
tem is now ready for charging.
SYSTEM CHARGE
CHARGE CAPACITY
The recommended system charge is 1.1 kg (38 oz.)
of R-12 refrigerant for XJ vehicles and 0.9 kg (32 oz.)
for YJ vehicles.
Add an additional 28 grams (1 fluid oz.) of
compressor oil to the system when a hose, re-
ceiver-drier, condenser, expansion valve or
evaporator core is replaced.
PORTABLE SERVICE STATION
(1) Fill the station charging cylinder. Refrigerant
should be observed rising in the cylinder sight glass.
(2) Slightly open the valve at the top of the cylin-
der when pressure in the charging cylinder and re-frigerant supply tank are equal. This relieves head
pressure allowing refrigerant to continue filling the
cylinder.
(3) Observe the pressure gauge at the top of the
cylinder. Rotate the plastic cover on the cylinder un-
til the pressure heading column corresponds with the
gauge pressure in-line with the sight glass.
FOR EXAMPLE:ÐThe pressure gauge at the top
of the cylinder indicates 483 kPa (70 psi). Locate the
column with the pressure heading of 483 (70) and ro-
tate the cover so the 483 (70) column aligns with the
sight glass.
(4) When refrigerant reaches the correct level in
the sight glass, close the right hand valve at cylinder
base and on the refrigerant drum.
(5) Close the valve at the top of the charging cyl-
inder.
(6) Check for bubbles in the refrigerant using the
cylinder sight glass. If bubbles appear in the refrig-
erant, tilt the charging station rearward momen-
tarily.
(7) Connect the heating element cord to the power
pack receptacle and turn the heater switch ON.
(8) Allow the refrigerant to warm for about 10
minutes while the vacuum pump is operating.
WARNING: WEAR GOGGLES TO PROTECT THE
EYES.
(9) Discharge and evacuate the system.
(10) Close the low pressure valve on the charging
station.
(11) Fully open the left hand refrigerant control
valve at the base of the cylinder and the high pres-
sure valve on the charging station.
(12) Charge the system.
(13) Close the refrigerant control valve and the
high pressure valve on the charging station.
CAUTION: DO NOT permit the liquid level to drop
below 0 on the cylinder sight glass.
(14) Close the manifold gauges after completion of
the charging operation and check the high and low
side pressures.
(15) Check system operation.
CAUTION: DO NOT check system pressures until
the high and low pressure valves on the charging
station are closed. The low pressure gauge could
be damaged if the valves are open.
(16) Close all the valves on the charging station
and close the refrigerant drum valve when all the op-
erations are completed.
(17) Back-seat the service valves by turning them
fully counterclockwise. Install the quick seal caps on
the valves afterward.
JHEATING AND AIR CONDITIONING 24 - 5
Page 1671 of 1784

SERVICE DIAGNOSISÐMECHANICAL
GENERAL
The reason for a decrease in cooling or heating ef-
ficiency must be understood before attempting repair
or replacement of parts. Determined if the condition
is the air conditioner, the heating system, its compo-
nents or the in the air flow system.
The air conditioning system generally operates at
peak efficiency at normal highway speeds. However,
a slight reduction in A/C performance may be expe-
rienced in congested city driving conditions; espe-
cially when ambient temperatures are high.
When diagnosing a gradual decrease in A/C perfor-
mance, remember to check condition of the condenser
and radiator fins. Air flow blockage of either compo-
nent, caused by dirt, foreign material or insects, will
affect the air conditioning and engine cooling sys-
tems. Vehicles equipped with a protective screen, can
restrict air flow to the radiator and condenser.
During high outside operating temperatures, a
slight increase in engine coolant temperature will oc-
cur when the air conditioner is operating.
A/C PERFORMANCE TEST
The pressure developed on the high side and low
side of the compressor indicates whether the system
is operating properly.
WARNING: USE EXTREME CAUTION WHEN THE
ENGINE IS OPERATING. DO NOT STAND IN A DI-
RECT LINE WITH THE FAN. DO NOT PUT YOUR
HANDS NEAR THE PULLEYS, BELTS OR FAN. DO
NOT WEAR LOOSE CLOTHING.
WARNING: WEAR SAFETY GOGGLES WHEN SER-
VICING THE REFRIGERATION SYSTEM
(1) Attach an engine tachometer and refrigerant
Pressure Gauge and Manifold Assembly Tool
C-4740-A.
(2) Close both hand valves on the gauge and man-
ifold assembly.
(3) Set both service hand valve stems to the mid-
position.
(4) Engine should be warmed up with doors, win-
dows and hood closed.
(5) Operate air conditioning system with the en-
gine running at 1,000 RPM. Set the controls for max-
imum A/C, temperature control on full cool and
blower switch on high.
(6) Insert a thermometer into center discharge air
outlet and observe the air temperature. The temper-
ature should be approximately 7ÉC (45ÉF) at 27ÉC
(80ÉF) ambient temperature after 5 minutes of oper-
ation.(7) Observe the high and low side pressures. The
evaporator suction pressure should be 207-241 kPag
(30-35 psig). The compressor discharge pressure
should be 1103-1633 kPag (160-235 psig). It should
be noted that high ambient temperature and humid-
ity conditions will cause higher pressures and tem-
perature conditions. If the clutch cycles, take
readings before clutch disengages.
(8) If pressures are abnormal, refer to the Pressure
and Performance Diagnosis Charts.
The following charts have been developed for quick
reference. If the step by step method used is not com-
pletely understood, refer to the correct section of the
Service Manual for more detailed information.
COMPRESSOR VALVE PLATEÐLEAK TESTS
This test can be preformed with the compressor in-
stalled in the vehicle.
Discharge or Suction Valve BreakageÐWhen
compressor is operating at idle speed, compressor
makes a ``clacking'' sound. Preform the Pressure Bal-
ancing Test.
Head Gasket BreakageÐAt idle speed, discharge
pressure does not increase to normal condition and
suction pressure is high. Preform the Pressure Bal-
ancing Test.
Pressure Balancing Test:
(1) Connect manifold gauge set to suction and dis-
charge ports.
(2) Run compressor for 5 minutes at idle speed and
stop.
(3) Measure elapsed time that discharge pressure
is balanced to suction pressure. If less than 2 min-
utes, it is determined that discharge valve or head
gasket is broken.
REFRIGERANT LEAK TEST
External leaks in the system can be located using
an electronic detector.
The electronic leak detector is recommended be-
cause it is light, accurate and most important, does
not expose the user to toxic gas fumes. An electronic
leak detector will locate R-12 leaks as small as 15 ml
(0.5 fluid oz.) per year.
WARNING: DO NOT USE A HALIDE TORCH. THE
HALIDE TORCH REQUIRES AN OPEN FLAME FOR
LEAK DETECTION. WHEN R-12 IS EXPOSED TO AN
OPEN FLAME, IT TURNS INTO PHOSGENE GAS
WHICH IS POISONOUS.
(1) Calibrate the detector as outlined in the manu-
facturer's instructions.
(2) Remove the flexible detector probe from the
case.
(3) Turn the detector control switch ON.
24 - 8 HEATING AND AIR CONDITIONINGJ
Page 1735 of 1784

INTRODUCTION
CONTENTS
page page
DESIGNATIONS, LABELS/PLATES, CODES
AND DIMENSIONS..................... 1SPECIFICATIONS........................ 8
DESIGNATIONS, LABELS/PLATES, CODES AND DIMENSIONS
INDEX
page page
Engine and Transmission/Transfer Case Identification.3
International Vehicle Control and Display Symbols . 3
Major Component Identification............... 3
Tire Inflation Pressure Label................. 3
Vehicle Code Plate........................ 2Vehicle Designations....................... 1
Vehicle Dimension Data.................... 3
Vehicle Identification Number (VIN) Plate....... 1
Vehicle Load Data........................ 3
Vehicle Safety Certification Label............. 1
VEHICLE DESIGNATIONS
The Vehicle Designation Codes chart lists the vehi-
cle description(s) and the corresponding vehicle des-
ignation code for each type of Jeeptvehicle (Figs. 1,
2, and 3 ). The vehicle designation codes are different
from the Vehicle Identification Number (VIN) or
body-type/style codes.
VEHICLE SAFETY CERTIFICATION LABEL
A vehicle safety certification label (Fig. 4) is at-
tached to each Jeeptvehiclee. The label also lists
the:
²gross vehicle weight rating (GVWR) and the gross
front and rear axle weight ratings (GAWR's) based
on a minimum tire rim size and a maximum cold tire
inflation pressure;²month and year of vehicle manufacture;
²vehicle identification number (VIN);
²type of vehicle and
²month, day and hour (MDH) of final assembly.
The label is located on the driver's side door edge.
VEHICLE IDENTIFICATION NUMBER (VIN) PLATE
The vehicle identification number (VIN) plate is at-
tached to the top left side of the instrument panel at
the base of the windshield. Each VIN contains 17 al-
pha-numerical characters. Refer to the decoding
chart to determine the actual identification of a
Jeeptvehicle.
VEHICLE DESIGNATION CODES
Fig. 1 YJÐWrangler Multi-Purpose Vehicle (With
Hard Top)
JINTRODUCTION1
Page 1742 of 1784

SPECIFICATIONS
SPECIFICATION NOTATIONS
All torque specifications listed in this service man-
ual are in both metric system and SAE/English sys-
tem.
WARNING: THE USE OF INCORRECT ATTACHING
HARDWARE CAN RESULT IN COMPONENT DAM-
AGE AND/OR PERSONAL INJURY.
During all procedures, it is important to retain the
original attaching hardware. If the hardware is not
reusable, replace new hardware with equivalent
specifications.
METRIC SYSTEM NOTATION
The following conversion chart will assist in con-
verting SAE/English units to equivalent metric
units.
TORQUE SPECIFICATIONS
TORQUE CHARTS
If applicable, torque chart(s) for screws, bolts and
nuts is/are provided at the end of each service infor-
mation group. Refer to the Standard Torque Specifi-
cations chart and the bolt grade/class identification
illustrations (Figs. 7 and 8).
It is important to be aware that the torque values
listed in the chart are based on clean and dry bolt
threads. Reduce the applicable listed torque value by
10 percent when the bolt threads are lubricated with
engine oil and by 20 percent if new, plated bolts are
being tightened.Various sizes of (Torx) head fasteners are used
as attaching hardware for numerous compo-
nents in Jeeptvehicles.
BOLT THREAD AND GRADE/CLASS
IDENTIFICATION
THREAD IDENTIFICATION
SAE and metric bolt/nut threads are different. The
difference is described in the Thread Notation chart.
GRADE/CLASS IDENTIFICATION
The SAE bolt strength grades range from grade 2
to grade 8. The higher the grade number, the greater
the bolt strength. The grade identification is deter-
mined by the line marks on the top of each bolt head
(Fig. 7). The actual bolt strength grade corresponds
to the number of line marks plus 2. For example:
²a grade 2 bolt has no line marks on top of the bolt
head;
²a grade 5 bolt has 3 line marks on top of the bolt
head;
²a grade 7 bolt has 5 line marks on top of the bolt
head; and
²a grade 8 bolt has 6 line marks on top of the bolt
head.
The most commonly used metric bolt strength
classes are 9.8 and 12.9. The metric strength class
identification number is imprinted on the head of the
bolt (Fig. 8). The higher the class number, the
greater the bolt strength. Some metric-dimension
nuts are also imprinted with a single-digit strength
class identification number on the nut face.
CONVERSION FORMULAS AND EQUIVALENT VALUES
8 INTRODUCTIONJ
Page 1745 of 1784

30RH/32RH AUTOMATIC TRANSMISSION . . . 21-66
30RH/32RH GENERAL SPECIFICATIONS . . . 21-322
30RH/32RH IN-VEHICLE SERVICE.........21-96
30RH/32RH PRESSURE TEST
SPECIFICATIONS....................21-323
30RH/32RH SNAP RING/THRUST
WASHER/THRUST PLATE
SPECIFICATIONS....................21-322
30RH/32RH TORQUE SPECIFICATIONS....21-323
30RH/32RH TRANSMISSION DIAGNOSIS . . . 21-69,
21-77,21-78,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
30RH/32RH TRANSMISSION OVERHAUL . . . 21-112
30RH/32RH TRANSMISSION REMOVAL
AND INSTALLATION..................21-108
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING FULL THROTTLE..............21-92
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING PART THROTTLE..............21-91
4WD INDICATOR......................8E-22
4WD INDICATOR INOPERATIVE............8E-4
4WD INDICATOR LAMP..................8E-2
60-WAY CONNECTOR, POWERTRAIN
CONTROL MODULE (PCM).............14-38
ABBREVIATIONS, SYMBOLS, FUSES........8W-6
ABS BRAKE DIAGNOSIS...................5-3
ABS BRAKES, BRAKE BLEEDINGÐWITH.....5-14
ABS COMPONENT SERVICE...............5-47
ABS FAULT DIAGNOSIS................5-4,5-6
ABS OPERATION IN ANTILOCK BRAKING
MODE..............................5-43
ABS OPERATION IN NORMAL BRAKING
MODE..............................5-43
ABS SYSTEM OPERATION................5-39
ABS SYSTEM WIRING AND ELECTRICAL
CIRCUITS............................5-4
ABS WARNING LIGHT DISPLAY.............5-3
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL SYSTEM.............14-57
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; IGNITION SYSTEMS....8D-5,8D-27
ABSOLUTE PRESSURE (MAP) SENSORÐ
PCM INPUT, MANIFOLD...............14-21
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; FUEL SYSTEM........14-44
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; IGNITION
SYSTEMS..........................8D-14
ABSORBER, SHOCK; FRONT
SUSPENSION AND AXLE............2-12,2-14
ABSORBER, SHOCK; REAR SUSPENSION
AND AXLES........................3-3,3-5
A/C BLOWER MOTOR...................24-43
A/C CONDENSER......................24-42
A/C CONTROL PANEL...................24-41
A/C CONTROL PANEL REPLACEMENT,
HEATER ............................24-26
A/C OPERATION........................24-1
A/C PERFORMANCE TEST................24-8
A/C RECIRCULATING AIR DOOR
VACUUM MOTOR REPLACEMENT........24-31
ACCELERATION SENSOR INSTALLATION.....5-52
ACCELERATION SENSOR REMOVAL........5-52
ACCELERATION SWITCH.................5-41
ACCELERATION SWITCH OPERATION.......5-45
ACCELERATOR PEDAL..................14-16
ACCELERATOR PEDAL AND THROTTLE
CABLE........................14-16,14-54
ACCENT PAINT.......................23-202
ACCESSORY DRIVE BELT.................0-20
ACCESSORY DRIVE BELTS, ENGINE........7-31
ACCUMULATOR PISTONS AND SPRINGS . . 21-179
ACTUATOR MOTOR STALL TEST...........8P-6
ADAPTER HOUSING AND PARK LOCK
COMPONENT OVERHAUL.............21-120
ADAPTER HOUSING SEAL REPLACEMENT . . 21-182
ADD-A-TRUNK.......................23-199
ADJUSTER PLUG ASSEMBLY
REPLACEMENT......................19-27
ADJUSTMENT, BRAKELIGHT SWITCH.......5-66
ADJUSTMENT, DIFFERENTIAL SHIM
PACK MEASUREMENT..................2-42
ADJUSTMENT, DOOR LATCH
.............23-55
ADJUSTMENT, DRUM BRAKE
..............5-35
ADJUSTMENT, FOG LAMP BEAM
..........8L-12
ADJUSTMENT, FRONT BAND
.............21-99ADJUSTMENT, HEADLAMP BEAM..........8L-3
ADJUSTMENT, HOOD....................23-9
ADJUSTMENT, LIFTGATE................23-70
ADJUSTMENTÐMAJOR, DOOR
ALIGNMENT.........................23-47
ADJUSTMENTÐMINOR, DOOR
ALIGNMENT.........................23-46
ADJUSTMENT, PARK INTERLOCK CABLE . . . 21-186
ADJUSTMENT, PARKING BRAKE...........5-63
ADJUSTMENT, PRELIMINARY
INSPECTION.......................21-167
ADJUSTMENT PROCEDURES,
TRANSMISSION ASSEMBLY...........21-146
ADJUSTMENT, REAR BAND..............21-99
ADJUSTMENT, SHIFT CABLE............21-186
ADJUSTMENT, SHIFT LINKAGE....21-275,21-296
ADJUSTMENT, TAILGATE...............23-160
ADJUSTMENT, TRANSMISSION
ASSEMBLY..............21-15,21-51,21-255
ADJUSTMENT, TRANSMISSION
THROTTLE CABLE..............21-98,21-185
ADJUSTMENT, TRANSMISSION
THROTTLE VALVE CABLE..............21-70
ADJUSTMENT, VALVE BODY ASSEMBLY . . . 21-144
ADJUSTMENT, WHEEL SENSOR AIR GAP....5-49
ADJUSTMENT (XJ), PARK INTERLOCK
CABLE.............................21-97
ADJUSTMENT (XJ), SHIFT CABLE.........21-97
ADJUSTMENT (YJ), GEARSHIFT LINKAGE . . . 21-96
ADJUSTMENTS, ALIGNMENT
MEASUREMENTS......................2-6
ADJUSTMENTS IN VEHICLE, GEAR........19-37
ADJUSTMENTS ON BENCH, GEAR.........19-42
ADJUSTMENTS, SPECIFICATIONS AND
BAND..............................21-66
ADJUSTMENTS, STEERING GEAR.........19-22
AIR CLEANER..........................25-7
AIR CLEANER FILTER ELEMENT, ENGINE....0-16
AIR CLEANER HOUSING; EMISSION
CONTROL SYSTEMS...................25-8
AIR CLEANER HOUSING; FUEL SYSTEM....14-54
AIR CONDITIONER COMPRESSOR/HOSES/
FITTINGS............................0-21
AIR CONDITIONING CLUTCH RELAY.......14-54
AIR CONDITIONING CLUTCH RELAYÐ
PCM OUTPUT.......................14-24
AIR CONDITIONING CONTROLSÐPCM
INPUT.............................14-19
AIR CONDITIONING, DESCRIPTION........24-41
AIR CONDITIONING SCHEMATIC..........24-25
AIR CONDITIONING SYSTEM DIAGNOSIS . . . 24-12
AIR CONDITIONING SYSTEMÐXJ
VEHICLES..........................24-14
AIR CONDITIONING SYSTEMÐYJ
VEHICLES..........................24-15
AIR CONTROL (IAC) MOTOR, IDLE........14-56
AIR CONTROL (IAC) MOTORÐPCM
OUTPUT, IDLE.......................14-25
AIR CONTROL MOTOR TEST, IDLE........14-46
AIR DEFLECTOR, COWL WEATHERSTRIP
SEAL/CROSSMEMBER.................23-10
AIR DOOR VACUUM MOTOR, FRESH.......24-41
AIR DOOR VACUUM MOTOR
REPLACEMENT, A/C RECIRCULATING.....24-31
AIR EXHAUST GRILLEÐXJ VEHICLES......23-30
AIR FILTER; EMISSION CONTROL
SYSTEMS...........................25-9
AIR FILTER; FUEL SYSTEM..............14-54
AIR GAP ADJUSTMENT, WHEEL SENSOR....5-49
AIR GAP, REAR SPEED SENSOR............5-3
AIR INTAKE DUCT, FRESH...............24-41
AIR PRESSURE TEST...................21-73
AIR, PURGING COMPRESSOR OF.........24-17
AIR TEMPERATURE SENSOR, INTAKE......14-54
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD.....................8D-5,8D-27
AIR TEMPERATURE SENSORÐPCM
INPUT, INTAKE.......................14-20
AIR TEMPERATURE, SENSOR RESISTANCE
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIF; FUEL SYSTEM
.........14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE
............................14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD
...................8D-14
AIR VENTILATION, FRESH
...............24-39AIRFLOW DIAGRAM....................24-23
ALIGNMENT ADJUSTMENTÐMAJOR,
DOOR.............................23-47
ALIGNMENT ADJUSTMENTÐMINOR,
DOOR.............................23-46
ALIGNMENT, FRAME...................13-10
ALIGNMENT, FRONT WHEEL...............2-5
ALIGNMENT, HOOD...................23-138
ALIGNMENT MEASUREMENTS AND
ADJUSTMENTS........................2-6
ALIGNMENTÐMINOR, XJ DOOR..........23-46
ALIGNMENT, REAR AXLE..................3-8
ALIGNMENT SPECIFICATIONSÐXJ
VEHICLES............................2-9
ALIGNMENT SPECIFICATIONSÐYJ VEHICLES . . 2-9
ANALYSIS, BACKLASH AND CONTACT
PATTERN; FRONT SUSPENSION AND AXLE . 2-44
ANALYSIS, BACKLASH AND CONTACT
PATTERN; REAR SUSPENSION AND AXLES . 3-25
ANCHOR AND BUMPER, LIFTGATE
LICENSE PLATE SCREW...............23-72
ANGLE MEASUREMENT, UNIVERSAL
JOINT..............................16-4
ANTENNA, RADIO.......................8F-8
ANTENNA TESTS.......................8F-9
ANTILOCK BRAKE SYSTEM (ABS)...........5-1
ANTI-LOCK BRAKE SYSTEM (ABS)
INDICATOR LAMP.....................8E-2
ANTILOCK BRAKE SYSTEM OPERATION.....5-43
ANTILOCK BRAKING MODE, ABS
OPERATION..........................5-43
ANTI-LOCK INDICATOR..................8E-4
ANTILOCK MODE, VEHICLE RESPONSE.......5-3
APPLICATION CHARTS, GEARTRAIN
OPERATION........................21-159
APPLICATION, PAINT..................23-201
APPLICATION, TRANSMISSION...........21-66
APPLIQUE, RADIATOR GRILLE
...........23-134
APPLIQUEÐXJ VEHICLES, QUARTER
WINDOW
...........................23-29
APRONS, FENDER SPLASH
.............23-147
ARM AND PIVOT ASSEMBLY
REPLACEMENT, FRONT WIPER
...........8K-9
ARM, LOWER SUSPENSION
...............2-11
ARM, PITMAN
...................19-15,19-18
ARM REPLACEMENT, FRONT WIPER
........8K-8
ARM REPLACEMENT, REAR WIPER
........8K-12
ARM, UPPER SUSPENSION
...............2-11
ARMS, ROCKER
....................9-19,9-59
ASH RECEIVER TRAY LAMP, I/P
..........23-92
ASSEMBLY AND ADJUSTMENT
PROCEDURES, TRANSMISSION
........21-146
ASSEMBLY AND ADJUSTMENT,
TRANSMISSION
..........21-15,21-51,21-255
ASSEMBLY AND ADJUSTMENT, VALVE
BODY
.............................21-144
ASSEMBLY, CALIPER
....................5-29
ASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE
................2-36
ASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES
...............3-19
ASSEMBLY, FINAL; FRONT SUSPENSION
AND AXLE
...........................2-44
ASSEMBLY, FINAL; REAR SUSPENSION
AND AXLES
..........................3-26
ASSEMBLY, FUEL RAIL
..................14-56
ASSEMBLY, GEAR
......................19-41
ASSEMBLY, PRESSURE GAUGE AND
MANIFOLD
...........................24-2
ASSEMBLY REPLACEMENT, ADJUSTER
PLUG
..............................19-27
ASSEMBLY REPLACEMENT, CONNECTOR
AND TERMINAL
......................8W-5
ASSEMBLY REPLACEMENT, FRONT WIPER
ARM AND PIVOT
......................8K-9
ASSEMBLY REPLACEMENT, SOLENOID
AND LATCH
..........................8P-6
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE
...............................2-21
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES
..........................3-11,3-30
JINDEX1
Description Group-Page Description Group-Page Description Group-Page
Page 1758 of 1784

LIFTGATE LOCK CYLINDER
REPLACEMENT.......................8P-7
LIFTGATE OPENING WEATHERSTRIP SEAL . . . 23-70
LIFTGATE PILLAR TRIM COVERSÐXJ
VEHICLES.........................23-116
LIFTGATE REMOVAL/INSTALLATION........23-65
LIFTGATE SERVICE INFORMATIONÐXJ
VEHICLES..........................23-65
LIFTGATE SUPPORT ROD BALL
STUD REPLACEMENT.................23-70
LIFTGATE SUPPORT ROD CYLINDER.......23-69
LIFTGATE SUPPORT ROD CYLINDER
DISPOSAL..........................23-70
LIFTGATE TRIM PANEL.................23-66
LIFTGATE WINDOW GLASSÐXJ
VEHICLES..........................23-81
LIFTGATE WIPER.......................8K-5
LIFTGATE WIPER SWITCH REPLACEMENT....8K-6
LIGHT DISPLAY, ABS WARNING............5-3
LIGHT DISPLAY, BRAKE WARNING..........5-4
LIGHTED VANITY MIRROR...............8L-19
LIGHTED VANITY MIRROR TROUBLE
DIAGNOSIS.........................8L-19
LIGHTS, BRAKE WARNING.................5-1
LIGHTS (CANADA ONLY), DAYTIME
RUNNING...........................8L-16
LIGHTS, SYSTEM WARNING..............5-42
LIMITED SLIP DIFFERENTIAL...............3-8
LIMITS, AW-4 OIL PUMP WEAR.........21-325
LINE CLUSTER, HIGH...................8E-12
LINE CLUSTER, LOW...................8E-11
LINE FITTINGS, TRANSMISSION COOLER . . 21-187
LINERS, REAR WHEELHOUSE FLARES.....23-18
LINERS, WHEELHOUSE SPLASH.........23-146
LINES AND FITTINGS, SERVICING
TRANSMISSION COOLER.............21-106
LINK CONNECTORÐPCM INPUT, DATA.....14-20
LINK CONNECTORÐPCM OUTPUT, DATA . . . 14-24
LINK, DRAG.....................19-14,19-17
LINK REPLACEMENT, FUSIBLE............8W-4
LINKAGE ADJUSTMENT, SHIFT....21-275,21-296
LINKAGE ADJUSTMENT (YJ), GEARSHIFT . . . 21-96
LINKAGE AND BALL STUDS, STEERING.....0-30
LINKAGE FLUID, CLUTCH..................6-1
LINKAGE, GEARSHIFT..................21-70
LINKAGE INSTALLATION, CLUTCH
HYDRAULIC..........................6-12
LINKAGE REMOVAL, CLUTCH HYDRAULIC....6-11
LINKAGEÐXJ, STEERING..........19-14,19-73
LINKAGEÐYJ, STEERING..........19-17,19-73
LINKS, FUSIBLE.......................8W-3
LOAD DATA, VEHICLE................INTRO.-3
LOAD DATA, XJ VEHICLE.............INTRO.-5
LOAD DATA, YJ-VEHICLE.............INTRO.-6
LOAD TEST, BATTERY...................8A-4
LOCATING A SYSTEM...................8W-2
LOCATIONS, SPLICE..............8W-2,8W-53
LOCATIONS, TRANSMISSION SWITCH
AND PLUG..........................21-33
LOCATIONS, XJ RHD SPLICE............8W-67
LOCATIONS, XJ SPLICE................8W-59
LOCATIONS, YJ SPLICE................8W-53
LOCK COMPONENT OVERHAUL,
ADAPTER HOUSING AND PARK........21-120
LOCK COMPONENT REPLACEMENT,
PARK .............................21-102
LOCK CYLINDER, DOOR KEY.............23-54
LOCK CYLINDER, FULL-METAL DOOR
KEY ..............................23-178
LOCK CYLINDER REPLACEMENT,
LIFTGATE............................8P-7
LOCK CYLINDER, TAILGATE.............23-160
LOCK CYLINDER/STRIKER, LIFTGATE
LATCH/KEY.........................23-68
LOCK CYLINDERS, KEY............23-2,23-132
LOCK HANDLE, FULL-METAL DOOR.......23-175
LOCK, HYDROSTATIC.....................9-4
LOCK RODS, DOOR INSIDE LATCH
RELEASE...........................23-57
LOCK SWITCH, PASSENGER DOOR
.........8P-5
LOCK SWITCHÐ2-DOOR LEFT HAND
DRIVE, DRIVERS DOOR POWER
..........8P-2
LOCK SWITCHÐ2-DOOR RIGHT HAND
DRIVE,DRIVERS DOOR POWER
..........8P-3
LOCK SWITCHÐ4-DOOR, DRIVERS
DOOR POWER
........................8P-4LOCKS, DIAGNOSING POWER DOOR . . . 8P-1,8P-9
LOCKS, POWER; ELECTRICAL.............8A-1
LOCKS, POWER; POWER DOOR LOCKS.....8P-1
LOCKS, POWER DOOR..................8P-10
LOCK/UNLOCK RELAY REPLACEMENT,
DOOR.............................8P-12
LOOP MODES OF OPERATION, OPEN
LOOP/CLOSED.......................14-27
LOOP/CLOSED LOOP MODES OF
OPERATION, OPEN...................14-27
LOSS OF SENSOR INPUT..................5-3
LOW FUEL WARNING INOPERATIVE........8E-4
LOW FUEL WARNING LAMP..............8E-2
LOW LINE CLUSTER...................8E-11
LOW SPEED KNOCK; FRONT SUSPENSION
AND AXLE...........................2-17
LOW SPEED KNOCK; REAR SUSPENSION
AND AXLES...........................3-8
LOW WASHER INDICATOR INOPERATIVE....8E-4
LOWER SUSPENSION ARM...............2-11
LUBRICANT AND REPLACEMENT PARTS,
RECOMMENDED.......................0-3
LUBRICANT CHANGE; FRONT
SUSPENSION AND AXLE................2-22
LUBRICANT CHANGE; REAR SUSPENSION
AND AXLES......................3-13,3-30
LUBRICANT, RECOMMENDED.............21-2
LUBRICANT SPECIFICATIONS, BODY........0-35
LUBRICANT SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-20
LUBRICANT SPECIFICATIONS; REAR
SUSPENSION AND AXLES...........3-11,3-30
LUBRICANT, TRANSFER CASE.....21-273,21-294
LUBRICANT, TRANSMISSION.............21-33
LUBRICANTS, CHASSIS COMPONENT
AND WHEEL BEARING.................0-30
LUBRICANTS, CLASSIFICATION OF..........0-2
LUBRICATION, CLUTCH COMPONENT........6-1
LUBRICATION, COMPONENTS
REQUIRING NO........................0-3
LUG NUT, WHEEL......................22-11
LUGGAGE RACKÐXJ VEHICLES..........23-32
MAGNETIC CLUTCH....................24-18
MAIN BEARING FITTING CHART.......9-43,9-83
MAIN BEARINGS, CRANKSHAFT.......9-40,9-80
MAIN OIL SEALS, REAR..............9-44,9-84
MAINTENANCE, BATTERY................8B-1
MAINTENANCE, ENGINE..................0-13
MAINTENANCE SCHEDULES...............0-5
MAINTENANCE, SEVERE SERVICE...........0-5
MAJOR COMPONENT IDENTIFICATION . . . INTRO.-3
MALFUNCTION INDICATOR LAMP
(CHECK ENGINE); INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
MALFUNCTION INDICATOR LAMP
(CHECK ENGINE); INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
MALFUNCTION INDICATOR LAMPÐPCM
OUTPUT............................14-26
MANIFOLDÐ2.5L ENGINE, ENGINE
EXHAUST............................11-7
MANIFOLDÐ2.5L ENGINE, INTAKE.........11-8
MANIFOLDÐ4.0L ENGINE, ENGINE
EXHAUST............................11-7
MANIFOLDÐ4.0L ENGINE, INTAKE
.........11-9
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR; FUEL SYSTEM
...............14-57
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR; IGNITION SYSTEMS
......8D-5,8D-27
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSORÐPCM INPUT
................14-21
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR TEST; FUEL SYSTEM
..........14-44
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSOR TEST; IGNITION SYSTEMS
......8D-14
MANIFOLD AIR TEMPERATURE SENSOR,
INTAKE
........................8D-5,8D-27
MANIFOLD AIR TEMPERATURE
SENSOR TEST, INTAKE
................8D-14
MANIFOLD ASSEMBLY, PRESSURE
GAUGE
..............................24-2
MANIFOLD, INTAKE
....................14-57
MANIFOLD LEAKAGE DIAGNOSIS, INTAKE
.....9-5
MANUAL FIRST GEAR (1) POSITION,
HYDRAULIC FLOW IN
.................21-94MANUAL SECOND (2) RANGE,
HYDRAULIC FLOW IN.................21-93
MANUAL SHIFTING TEST...............21-168
MANUAL STEERING GEAR..........19-35,19-73
MANUAL STEERING GEAR
SPECIFICATIONS.....................19-44
MANUAL STEERING GEARÐYJ VEHICLES....0-32
MANUAL STEERING SYSTEM DIAGNOSIS . . . 19-36
MANUAL TRANSMISSION................0-22
MANUAL TRANSMISSION, AX 15.........21-32
MANUAL TRANSMISSION, AX 4/5..........21-1
MANUAL TRANSMISSION, SELECTIVE
SNAP RING CHARTÐAX 15...........21-321
MANUAL TRANSMISSION, TORQUE
SPECIFICATIONSÐ AX 15.............21-320
MANUAL VALVE SHAFT OVERHAUL.......21-205
MANUAL VALVE SHAFT SEAL
REPLACEMENT.....................21-178
MARKER LAMP BULB REPLACEMENT,
SIDE...............................8L-7
MASTER CYLINDER.....................5-40
MASTER CYLINDER INSTALLATION.....5-20,5-50
MASTER CYLINDER OVERHAUL...........5-20
MASTER CYLINDER REMOVAL........5-20,5-50
MASTER CYLINDER, STANDARD...........5-20
MASTER CYLINDER/POWER BOOSTER
TEST...............................5-11
MATCH MOUNTING TIRES................22-7
MATERIAL, BRAKELINING.................5-1
MATS, CARPET/FLOOR.................23-198
MATS, CARPETS AND FLOOR...........23-129
MEASUREMENT AND ADJUSTMENT,
DIFFERENTIAL SHIM PACK..............2-42
MEASUREMENT, DIFFERENTIAL AND
PINION; FRONT SUSPENSION AND AXLE....2-38
MEASUREMENT, DIFFERENTIAL AND
PINION; REAR SUSPENSION AND AXLES....3-20
MEASUREMENT, UNIVERSAL JOINT
ANGLE..............................16-4
MEASUREMENTS AND ADJUSTMENTS,
ALIGNMENT...........................2-6
MEASURING WITH PLASTIGAGE............9-3
METALS, PAINT REPAIR ON GALVANIZED . . 23-202
METRIC SYSTEM NOTATION...........INTRO.-8
METRIC, THREAD NOTATIONÐSAE.....INTRO.-9
(MFI)ÐCOMPONENT DESCRIPTION/
SYSTEM OPERATION, MULTI-
PORT FUEL INJECTION................14-17
(MFI)ÐCOMPONENT REMOVAL/
INSTALLATION, MULTI-PORT FUEL
INJECTION..........................14-54
(MFI)ÐGENERAL DIAGNOSIS,
MULTI-PORT FUEL INJECTION..........14-32
MINI-FLOOR CONSOLEÐXJ VEHICLES....23-124
MIRROR (EXTERNAL), HALF METAL
DOOR
............................23-158
MIRROR, INTERIOR REARVIEW
...........23-74
MIRROR, LIGHTED VANITY
..............8L-19
MIRROR, REARVIEW
..................23-183
MIRROR REPLACEMENT, POWER
..........8T-4
MIRROR RETAINING BRACKET,
REARVIEW
.........................23-183
MIRROR SUPPORT BRACKET
REPLACEMENT, INTERIOR REARVIEW
....23-75
MIRROR SWITCH, POWER
................8T-2
MIRROR SWITCH REPLACEMENT,
POWER
.............................8T-4
MIRROR SWITCH TESTING, POWER
........8T-2
MIRROR TROUBLE DIAGNOSIS, LIGHTED
VANITY
............................8L-19
MIRRORS, EXTERNAL
..................23-31
MIRRORS, POWER
.....................8A-1
MISS, INJECTOR DIAGNOSISÐVEHICLE
RUNS ROUGH AND/OR HAS A
..........14-49
MODE, ABS OPERATION IN ANTILOCK
BRAKING
............................5-43
MODE, ABS OPERATION IN NORMAL
BRAKING
............................5-43
MODE, VEHICLE RESPONSE IN
ANTILOCK
............................5-3
MODEL 30 AXLE AND TUBE AXLE
(2WD)
..............................2-20
MODEL 30 FRONT AXLE
.............2-46,2-47
MODEL 35, REAR AXLE
..........3-11,3-28,3-50
14 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
Page 1763 of 1784

REMOVAL (XJ WITH MINI CONSOLE),
PARKING BRAKE LEVER................5-58
REMOVAL (XJ WITHOUT CONSOLE),
PARKING BRAKE LEVER................5-60
REMOVALÐYJ, HCU....................5-54
REMOVAL (YJ), PARKING BRAKE PEDAL....5-61
REMOVAL/DISASSEMBLY, PINION;
FRONT SUSPENSION AND AXLE..........2-34
REMOVAL/DISASSEMBLY, PINION; REAR
SUSPENSION AND AXLES...............3-17
REMOVAL/INSTALLATION, 2.5L STARTER
MOTOR.............................8B-5
REMOVAL/INSTALLATION, 4.0L
STARTER MOTOR.....................8B-6
REMOVAL/INSTALLATION, COMPONENT;
EMISSION CONTROL SYSTEMS..........25-8
REMOVAL/INSTALLATION, COMPONENT;
IGNITION SYSTEMS..................8D-20
REMOVAL/INSTALLATION, DOOR..........23-40
REMOVAL/INSTALLATION, LIFTGATE.......23-65
REMOVAL/INSTALLATION, MULTI-PORT
FUEL INJECTION (MFI)ÐCOMPONENT....14-54
RENEGADE VEHICLES, BODY EXTENSION
PANELS AND FASCIASÐYJ............23-147
RENEGADE VEHICLES, FOG LAMPÐYJ....23-150
RENEGADE VEHICLES, FRONT FASCIA
AND SKID PLATEÐYJ................23-148
RENEGADE VEHICLES, FRONT FENDER
EXTENSION PANELÐYJ..............23-149
RENEGADE VEHICLES, REAR FASCIA
AND SKID PLATEÐYJ................23-152
RENEGADE VEHICLES, REAR QUARTER
EXTENSION PANELÐYJ..............23-151
RENEGADE VEHICLES, ROCKER
EXTENSION PANELÐYJ..............23-150
REPAIR DAMAGED OR WORN THREADS......9-4
REPAIR, FIXED GLASS WATER LEAK
DETECTION...................23-83,23-189
REPAIR, HARD TOP...................23-165
REPAIR ON GALVANIZED METALS, PAINT . . 23-202
REPAIR PROCEDURES, COMPASS..........8C-4
REPAIR PROCEDURES, CONSOLE..........8C-6
REPAIR PROCEDURES, THERMOMETER
AND SENSOR SYSTEM.................8C-6
REPAIR, REAR WINDOW DEFOGGER GRID . . . 8N-2
REPAIR SERVICE, FRAME...............13-13
REPAIR, WIRING.......................8W-4
REPAIRING LEAKS......................22-3
REQUIREMENTS, AW-4 CLUTCH AND
BRAKE PACK.......................21-328
REQUIREMENTS, FUEL....................0-2
RESERVE/OVERFLOW SYSTEM, COOLANT . . . 7-19
RESERVOIR REPLACEMENT..............19-12
RESISTANCE, IGNITION COIL............8D-11
RESISTANCE (OHMS), SENSOR.....8D-12,8D-14
RESISTANCE (OHMS)ÐCOOLANT
TEMPERATURE SENSOR/MANIFOLD AIR
TEMPERATURE, SENSOR..............14-43
RESISTANCE, SPARK PLUG CABLE........8D-18
RESISTORS REPLACEMENT, BLOWER
MOTOR............................24-35
RESPONSE IN ANTILOCK MODE, VEHICLE....5-3
RESPONSE, STEERING....................5-3
RESTRAINT REPLACEMENT, DOOR........23-47
RETAINER AND PISTON SPECIFICATIONS,
AW-4 .............................21-327
RETAINER CLIP, FUEL AND BRAKE FLUID
TUBE; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
RETAINER CLIP, FUEL AND BRAKE
FLUID TUBE; FRAME AND BUMPERS.....13-16
RETAINING BRACKET, REARVIEW
MIRROR..........................23-183
RETURN HOSE REPLACEMENT,
PRESSURE..........................19-9
RETURNÐPCM INPUT, SENSOR..........14-23
REVEAL MOULDING, WINDSHIELD . . 23-73,23-183
REVERSE FLUSHING, TRANSMISSION
COOLER...........................21-105
REVERSE, HYDRAULIC FLOW IN..........21-95
RHD MODELS, BELT TENSIONÐEXCEPT.....7-38
RHD SPLICE LOCATIONS, XJ
............8W-67
RHD, STEERING
.......................19-69
RHD, XJ WIRING
......................8W-43
RHEOSTAT, HEADLAMP
SWITCH/ILLUMINATION
...............8E-21RIGHT HAND DRIVE, BELT SERVICEÐ
EXCEPT.............................7-34
RIGHT HAND DRIVE, BELT SERVICEÐ
WITH...............................7-35
RIGHT HAND DRIVE, DRIVERS DOOR
POWER LOCK SWITCHÐ2-DOOR.........8P-3
RIGHT HAND DRIVE, DRIVERS DOOR
POWER WINDOW SWITCHÐ2-DOOR......8S-7
RIGHT HAND DRIVE (RHD), BELT
TENSIONÐEXCEPT....................7-33
RIGHT HAND DRIVE VEHICLES............23-1
RIGHT (R) POSITION, SWITCH TEST
WITH SWITCH IN.....................8T-3
RING CHARTÐAX 15 MANUAL
TRANSMISSION, SELECTIVE SNAP......21-321
RING GEAR INSTALLATION...............3-24
RING/THRUST WASHER/THRUST PLATE
SPECIFICATIONS, 30RH/32RH SNAP.....21-322
ROAD TEST, ANALYZING THE.............21-70
ROAD TEST, OPERATIONAL CHECK.........8H-7
ROAD TEST; TRANSMISSION AND
TRANSFER CASE.....................21-70
ROAD TEST; VEHICLE SPEED CONTROL
SYSTEM............................8H-5
ROAD TESTING.........................5-7
ROCKER ARMS....................9-19,9-59
ROCKER EXTENSION PANELÐYJ
RENEGADE VEHICLES................23-150
ROD AND PAWL SERVICE, PARK.........21-181
ROD BALL STUD REPLACEMENT,
LIFTGATE SUPPORT..................23-70
ROD BEARING FITTING CHART,
CONNECTING.....................9-36,9-76
ROD CYLINDER DISPOSAL, LIFTGATE
SUPPORT..........................23-70
ROD CYLINDER, LIFTGATE SUPPORT......23-69
ROD, TIE.......................19-14,19-17
RODS, DOOR INSIDE LATCH RELEASE
AND LOCK..........................23-57
RODS, PISTONS AND CONNECTING....9-34,9-74
ROOF VENT, HARD TOP................23-165
ROTATION, TIRES.......................22-3
ROTOR, DISTRIBUTOR.................8D-10
ROTOR, IGNITION CABLES, DISTRIBUTOR
CAP ................................0-18
ROTOR INSTALLATION...................5-30
ROTOR REFINISHING, DISC BRAKE.........5-32
ROTOR REMOVAL......................5-30
ROTOR RUNOUT, DISC BRAKE............5-31
ROTORÐSPEEDOMETER DRIVE GEAR,
SPEED SENSOR.....................21-183
ROTOR THICKNESS, DISC BRAKE..........5-31
ROTOR THICKNESS VARIATION, DISC
BRAKE..............................5-31
ROUGH AND/OR HAS A MISS, INJECTOR
DIAGNOSISÐVEHICLE RUNS...........14-49
ROUTINE SERVICE.......................0-2
ROUTING SCHEMATICÐ2.5L 4 CYLINDER
ENGINE, VACUUM.....................25-2
ROUTING SCHEMATICÐ4.0L 6 CYLINDER
ENGINE, VACUUM.....................25-3
ROUTING SCHEMATICS, VACUUM HOSE.....25-1
ROUTING, SYSTEM COOLANT..............7-1
RUBBER AND PLASTIC DUCTS/HOSES/
TUBING.............................0-19
RUBBER AND PLASTIC HOSES/
TUBING.............................0-28
RUNNING LIGHTS (CANADA ONLY),
DAYTIME...........................8L-16
RUNOUT..............................16-4
RUNOUT, DISC BRAKE ROTOR............5-31
RUNOUT SPECIFICATIONS................16-4
RUNOUT, TIRE AND WHEEL...............22-8
RUNS ROUGH AND/OR HAS A MISS,
INJECTOR DIAGNOSISÐVEHICLE........14-49
SAFETY CERTIFICATION LABEL, VEHICLE . INTRO.-1
SAFETY LATCH, HOOD.................23-139
SAFETY LATCH STRIKER REPLACEMENT . . . 23-10
SAFETY PRECAUTIONS................23-200
SAFETY PRECAUTIONS, BRAKE.............5-2
SAFETY PRECAUTIONS, CLUTCH...........6-10
SCAN TOOL, DRB; COOLING SYSTEM
........7-5
SCAN TOOL, DRB; EMISSION CONTROL
SYSTEMS
...........................25-2
SCAN TOOL, DRB; FUEL SYSTEM
.........14-51
SCAN TOOL, DRB; IGNITION SYSTEMS
.....8D-10SCHEDULES, MAINTENANCE...............0-5
SCHEMATICÐ2.5L 4 CYLINDER ENGINE,
VACUUM ROUTING....................25-2
SCHEMATIC, AIR CONDITIONING..........24-25
SCHEMATIC, HEATING..................24-24
SCHEMATICÐ4.0L 6 CYLINDER ENGINE,
VACUUM ROUTING....................25-3
SCHEMATICS, BELT.....................7-34
SCHEMATICS, SYSTEM.................14-38
SCHEMATICS, VACUUM HOSE ROUTING.....25-1
SCI RECEIVEÐPCM INPUT..............14-22
SCI TRANSMITÐPCM OUTPUT...........14-26
SCREEN, COWL GRILLE...........23-11,23-139
SCREW ANCHOR AND BUMPER,
LIFTGATE LICENSE PLATE..............23-72
SCUFF PLATE/COWL SIDE TRIM PANELÐ
XJ VEHICLES, FRONT INNER..........23-114
SCUFF PLATESÐXJ VEHICLES,
INTERIOR TRIM PANELS..............23-112
SCUFF PLATESÐXJ VEHICLES, OUTER....23-118
SEAL AND BEARING, AXLE SHAFT.........3-15
SEAL AND BEARING SERVICE, AXLE
SHAFT,..............................3-31
SEAL, COWL WEATHERSTRIP...........23-139
SEALÐDRIVE PLATE SERVICE,
CONVERTERÐPUMP.................21-109
SEAL, FLOW CONTROL VALVE FITTING
O-RING............................19-12
SEAL, LIFTGATE OPENING
WEATHERSTRIP.....................23-70
SEAL REPLACEMENT, ADAPTER HOUSING . . 21-182
SEAL REPLACEMENT, INNER AXLE
SHAFT OIL...........................2-33
SEAL REPLACEMENT, LIFTGATE GLASS
WEATHERSTRIP....................23-163
SEAL REPLACEMENT, MANUAL VALVE
SHAFT............................21-178
SEAL REPLACEMENT, OIL PUMP.........21-189
SEAL REPLACEMENT, PINION; FRONT
SUSPENSION AND AXLE................2-23
SEAL REPLACEMENT, PINION; REAR
SUSPENSION AND AXLES...............3-32
SEAL REPLACEMENT, PINION SHAFT.......3-13
SEAL REPLACEMENT, PITMAN SHAFT......19-35
SEAL REPLACEMENT, TIMING CASE
COVER OIL
......................9-26,9-67
SEAL, TAILGATE WEATHERSTRIP
........23-161
SEAL, WINDSHIELD FRAME
WEATHERSTRIP
....................23-185
SEAL/CROSSMEMBER AIR DEFLECTOR,
COWL WEATHERSTRIP
................23-10
SEALS AND BEARING REPLACEMENT,
PITMAN SHAFT
......................19-32
SEALS, DOOR WINDOW GLASS AND
DOOR OPENING WEATHERSTRIP
........23-62
SEALS, FULL-METAL DOOR
WEATHERSTRIP
....................23-180
SEALSÐIN CAR REPLACEMENT, PITMAN
SHAFT
.............................19-21
SEALS, REAR MAIN OIL
..............9-44,9-84
SEALS, VALVE SPRINGS AND OIL
......9-21,9-62
SEAT BELT INDICATOR
...................8E-4
SEAT BELT REMINDER LAMP
............8E-16
SEAT COMPONENTS, POWER BUCKET
....23-106
SEAT CUSHIONÐXJ VEHICLES, REAR
.....23-107
SEAT CUSHION AND COVER, BUCKET
......23-98
SEAT CUSHION COVERÐXJ VEHICLES,
REAR
.............................23-107
SEAT CUSHION RECONDITIONINGÐXJ
VEHICLES, REAR
....................23-108
SEAT MOTOR REPLACEMENT, POWER
......8R-2
SEAT PLATFORM AND TRACKS, BUCKET
. . . 23-105
SEAT, POWER
..........................8A-1
SEATBACK COVERÐXJ VEHICLES, REAR
. . 23-111
SEATBACK COVER AND FRAME, BUCKET
. . 23-100
SEATBACK LATCH STRIKER AND
BUMPERÐXJ VEHICLES, REAR
........23-111
SEATBACK RECONDITIONING, BUCKET
....23-102
SEATBACK RECONDITIONINGÐXJ
VEHICLES, REAR
....................23-111
SEATBACKÐXJ VEHICLES, REAR
........23-109
SEATS
..............................23-195
SEATS, FRONT BUCKET
.................23-97
JINDEX19
Description Group-Page Description Group-Page Description Group-Page