horn JEEP DJ 1953 Owner's Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1953, Model line: DJ, Model: JEEP DJ 1953Pages: 376, PDF Size: 19.96 MB
Page 180 of 376

H
ELECTRICAL
SYSTEM
ffKHs)
3—<§)
FIG.
H-7—WIRING
DIAGRAM—V6
ENGINE
CURRENT
MODEL
1—
Left
Headlamp
2—Left Parking and Signal Lamp
3— Right Parking and Signal Lamp
4—Right Headlamp 5—
Marker
Lamp — Amber
6— Alternator 7— Voltage Regulator
8— Starting Motor
9— Battery Ground Cable
10— 12 Volt Battery
11—
Flasher
(Directional Signal)
12— Instrument Cluster
A—Hi-Beam
Indicator
B—Auxiliary
C—Instrument
Lights
D—Oil
Pressure Indicator
E—Charging
Indicator
F—Temperature
Indicator
G—Fuel
Gauge Indicator
H—Instrument Voltage Regulator
13— Ignition and Starter Switch
14—
Horn
Button
15— Directional Signal Switch
16— 4-Way Flasher Switch 17—
Flasher
(4-Way)
18— Windshield Wiper Motor Switch
19—
Main
Light Switch
20—
Fuel
Gauge
Tank
Unit
21—
Back-Up
Light Switch
22—
Marker
Lamp — Red
23— Right
Tail
and
Stop
Light 24— Right Back-Up Lamp
25—
Left
Back-Up Lamp 26—
Left
Tail
and
Stop
Light
27—
Marker
Lamp — Red
28—
Stop
Light Switch
29— Foot Dimmer Switch
30— Windshield Wiper Motor Assembly
31—
Ballast
Resistor 32— Ignition
Coil
33—
Spark
Plugs and Cables 34— Temperature Sending Unit
35—
Oil
Pressure Sending Unit 36—
Horn
37— Junction Block
38—
Marker
Lamp — Amber
lions
on the terminal
posts.
Be sure
condenser
is
mounted
firmly on the distributor for a
good
ground
connection.
Should a
condenser
tester
be available the capacity for
both
F4 and Prestolite V6
condenser
should
check from .25 to .28 microfarads. In the
absence
of
tester,
check by substituting a new
condenser.
H-13. Distributor Points
a. Examine the distributor
points.
If
they
show
wear,
poor
mating, transferred metal, or pitting,
then
new
ones
should be installed. Clean the
points
with a suitable
solvent
and a stiff bristled brush.
b. Check the
alignment
of the
point
for a full,
square
contact.
If not correctly aligned, bend the
stationary
contact
bracket slightly to provide alignÂ
ment.
c. The
contact
gap should be set at .020"
[0,508
mm.],
on the F4 and .016"
[0,406
mm.] on the
Prestolite V6. Adjustment of the gap is accom plished by
loosening
the lock screw and turning adjusting eccentric screw until correct gap is
secured. Be sure that the fiber block on the breaker
arm
is resting on the
highest
point
on the cam while the adjustment is
being
made. Recheck the gap
after locking the adjustment.
d. Apply a thin film of cam lubricant to the cam to
lessen
fiber block wear.
e. Using Tool C-4094, check
point
contact
spring
pressure, which should be
between
17 and 20
ounces
[0,487
a
0,567
kg.] on the F4 and 17 to 22 oz.
[0,487
a
0,624
kg.] on the Prestolite V6.
Check
with a spring scale
hooked
on the breaker
arm
at the
contact
and pull at right
angle
to the
breaker arm. Make the reading just as the
points
separate. Adjust the
point
pressure by
loosening
the stud holding the end of the
contact
arm spring
and slide the end of the spring in or out as
necesÂ
sary.
Retighten the stud and recheck the pressure. Too low a- pressure will
cause
engine
missing at
high
speeds.
Too high a pressure will
cause
rapid
wear of the cam, block, and
points.
180
Page 216 of 376

ELECTRICAL
SYSTEM
14385
FIG.
H-61—BACK-UP
LIGHT
1—
Snap
Ring
2—
Lens
3—
Gasket
4—
Bulb
5—
Housing
and
Cable
On
late production
T14A
transmissions the backup
light switch is threaded into the right
rear
corner
of the cover housing and is activated by the moveÂ
ment of the reverse shift
rail.
The
backup light switch is not serviceable and
must be replaced if defective.
Bulbs
can be replaced by removing the snap
ring,
lens and gasket from the assembly.
H-136.
License Plate
Light
On
CJ-5A,
CJ-6A
and current production vehicles
the license plate light is attached to the tailgate
and
is of the swing-type design to enable the
license plate to be visible when the tailgate is in
the down psoition. The bulb can be changed by
removing
the clear plastic lens. On early production
vehicles the license plate light is integral with the
tail
light assembly.
H-137.
Horn
The
horn is mounted under the hood on the
left
front
fender. The horn is sounded by pressing the
button located at the top center of the steering
wheel.
To
remove the horn wire, disconnect the wire at
the snap connection at the base of the steering
column.
Pull
off the rubber horn button cap and
the brass contact cap from the steering wheel nut.
This
will
expose
the contact tip of the horn wire.
Pull
the wire out of the steering column from the top. Refer to Fig. H-62.
H-13S.
Directional
Signals
Fig.
H-63 shows the
wiring
of a
composite
directionÂ
al
signal
circuit.
The most frequent causes of
failure
in
the directional signal system are
loose
connecÂ
tions and burned-out bulbs. A flashing rate
approximately
twice the normal rate usually inÂ
dicates a burned-out bulb in the
circuit.
11087
FIG.
H-62—HORN
BUTTON 1—
Cap
2— Nut
3—
Horn
Button
Spring
Cup 4—
Ferrule
5—
Horn
Cable
6—
Contact
Disc
7—
Steering
Wheel
8—
Cup
9—
Bearing
Spring
Seat
10—
Steering
Column
11—
Tube
12—
Bearing
13—
Bearing
Spring
14—
Horn
Button
Spring
15—
Retainer
Spring
When
trouble in the signal switch is suspected it
is advisable to make the following
test
to definitely
locate the trouble before
going
to the effort of
removing
the signal switch. If, for example, the
right
rear
stop
light and right front parking light
are
inoperative and switch failure is indicated, first put the control lever in neutral position.
Then
disconnect the wire to the right side
circuit
and
touch it to or bridge it to the
"L"
terminal, thus
by-passing the signal switch. If the right side cir- 10609
FIG.
H-63—DIRECTIONAL SIGNAL
CIRCUIT
1—
Flasher
2—
Ignition
Switch
3—
Control
4—
Light
Switch
5— Stop
Light
Switch
216
Page 222 of 376

H
ELECTRICAL
SYSTEM
H-151.
SERVICE
DIAGNOSIS—Continued
SYMPTOMS
PROBABLE REMEDY
Horn
Fails
to Sound:
Broken
or Loose
Electrical
Connection Check Wiring and Connections at Horn Button and
Battery—Clean
and Tighten
Battery Low or Dead Check Battery Contact Points Burned or Broken Off. Replace Parts Necessary
Horn
Sounds Unsatisfactory Tone: Poor
Electrical
Connection Check Connections at Horn, Horn Button, Battery Battery Low Check with Hydrometer Loose Cover and Bracket Screws Tighten Bracket Bolts at Horn
Voltage at Horn too High or too Low Check with Voltmeter 222
Page 240 of 376

THREE-SPEED
TRANSMISSION
FIG.
J-l—TRANSMISSION
REMOTE
CONTROL
CJ-5
A,
CJ-6A
1— Stop Screw
2—
Bias
Spring
3—
Gearshift
Lever
4—
Lever
Ball
5—
Steering
Wheel 6—
Horn
Button 7—
Column
and Bearing
8—
End
Huts
9—
Shift
Rod
Ends
10—
Shift
Rod
11—
Shift
Rod
12—
Cross-Shift
Bracket
13—
Control
Shaft
14—
Lubrication
Fitting
15—
Lever
and
Clutch
16—
Adjusting
Yoke
17—
Aligning
Rod 11706
b.
Remove gearshift lever fulcrum pin and the
gearshift lever.
c.
Remove plates on the toe board at the steerÂ
ing
post.
d.
Remove two screws holding remote control
housing to the steering
post
and lift the housing
from
the positioning pin.
e.
Remove the assembly down through the floor
pan.
f. Remove the lower clutch and shift lever from the housing by turning counterclockwise.
g. Remove upper clutch and shift lever in the same
manner.
h. Wash all parts in a suitable cleaning solution.
J-5.
Reassembly of
Remote
Control
•
Refer to
Fig.
J-l
Check
clearance of shift dog which
engages
in slot
of clutches, and if found to be greater than .009" [0,229 mm.] clearance, replace the worn parts.
Assemble upper clutch lever assembly in housing
making
sure that the alignment
hole
in the housing
faces toward the engine.
Turn
the upper lever asÂ
sembly in as far as it
will
go and then back off one
full
turn
until the
hole
in the clutch lever aligns
with
hole
in the housing.
Assemble the lower clutch lever assembly in hous ing until faces of clutches contact then back off
not more than one-half
turn
which should bring
the aligning
hole
in the lever in line with the
hole
in
the housing. If the one-half
turn
does
not bring
the alignment
hole
in proper position, it
will
be
necessary to grind off (square with axis not to exceed .015") [0,397 mm.] the face of the lower
clutch;
in other words, backing off not more than
one-half
turn
from face to face contact
gives
the
proper
clearance of .015" to .031"
[0,397-0,794
mm.]
between
the two clutches.
Assemble the unit to the steering
post
in reverse
order
of dismantling and adjust remote control
rods.
After
assembly, if the shift dog catches on the
edge
of the slot in the clutch when moving the lever up
and
down, disconnect the shift rod at the
transmission
end and either lengthen or shorten it
slightly to correct this condition.
J-6.
TRANSMISSION
REMOVAL
The
following repair procedures given in Par. J-7
through J-ll for the standard
3-speed
transmission
apply
in general to all models listed. Minor difÂ
ferences
between
models that affect the procedure
are
noted. Procedure for the optional
4-speed
transÂmission
begins
with Section
J-l.
Removal
is as follows:
a.
Drain
the transmission and transfer case. Re place the
drain
plugs.
b.
Remove the floor pan inspection plate.
c.
Remove the shift lever and shift housing as sembly and its gasket from the transmission. On 240
Page 314 of 376

STEERING
SYSTEM
O-L
GENERAL
The
steering system on all Jeep Universal vehicles
consists of the steering gear, steering wheel, steering column and shaft, and steering linkage.
This
section covers wheel alignment, steering linkage,
steering gear, steering column and steering wheel.
0-2. Steering
Gear
Function
The
steering gear is a reducing gear. It exchanges a
relatively
large amount of movement with a small force (applied by the driver at the steering wheel), for a much smaller amount of movement with a
greatly increased force through a cam and lever
action type steering gear. The steering gear ratio is 17.9 to 1 on vehicles equipped with the F4
engine
and
19 to 1 with the V6 engine.
0-3. Steering
Linkage
Refer
to Fig. O-l.
The
steering linkage consists of a steering arm atÂ
tached to the steering gear, a steering connecting
rod,
(drag
link),
connecting the steering arm to the
beilcrank,
and a steering tie rod connecting the
beilcrank
to the axle tie rod. The beilcrank pivots
on a pin mounted just to the left of the frame front crossmember. The steering tie rod is connected to
the beilcrank and
extends
to the right
ball
joint as sembly of tie rod. The tie rod
extends
to the wheels,
being connected to their respective steering knuckle
arms
at the wheels.
With
this linkage arrangement,
as the steering arm
moves
rearward,
the front
wheels
turn
to the left. As the steering arm
moves
forward,
the wheels
turn
to the right.
Ball
joints are used to secure the drag
link,
steering
connecting rod and tie rod ends. The
ball
joints
assist in maintaining
good
steering control and conÂ
stant toe-in of the front wheels under all driving conditions. If the
ball
joints
become
worn enough
to allow free motion in the linkage, they should be,
replaced.
Note:
Ball
joint replacement of the tie rod requires
resetting of the wheel toe-in adjustment.
0-4.
Steering
Column
and Gear
Alignment
When
adjusting a steering gear remove all loads
from
the unit by disconnecting the steering conÂ
necting rod (drag
link)
from the steering arm and
also
loosen
the instrument panel bracket and the
steering gear to frame
bolts
to allow the steering
post
to correctly align itself. When retightening the
steering gear to frame
bolts
use a torque wrench
pull
of 45 to 55 lb-ft. [6,2 a 7,6 kg-m.] on the
Vk*
bolts
and 30 to 40 lb-ft. [4,15 a 5,5 kg-m.] on the
Vs"
bolts. 10811
FIG.
0-2—STEERING
GEAR
1—Nut
2
—Lockwasher
3—
Steering
Gear
Arm 4—
Lever
Shaft Oil Seal
5—
Outer
Housing Bushing
6—
Inner
Housing Bushing 7—
Filler
Plug
8—
Cover
and Tube
9—
Ball
Retaining
Ring
10—Cup
11—
Ball
(Steel)
12—
Tube
and Cam
13—
Shims
14—
Upper
Cover
15—
Lockwasher
16—
Bolt
17—
Steering
Wheel 18—
Horn
Button Retainer
19—
Horn
Button
20—
Horn
Button Cap 21— Nut
22—
Spring
23—
Spring
Seat
24—
Bearing
25—
Horn
Cable
26—
Horn
Button Spring
27—
Spring
Cup
28—
Steering Column
29—
Oil
Hole
Cover
30—
Clamp
31—
Adjusting
Screw
32— Nut
33—
Bolt
34—
Side
Cover
35—
Gasket
36—
Shaft
and
Lever
37—
Housing
314
Page 320 of 376

STEERING
SYSTEM
FIG.
0-9—STEERING
BELLCRANK
ASSEMBLY
1— 5s'-18
Stollock
Lockout
2—
Plain
Washer
3— 7 us"-20
x
2 l2' Bolt
4—
71«
*-20
Stollock
Locknut
5—
Beilcrank
Support
6—
Special
Ground
Washer
7— Seal
8—
Bearing
9— Beilcrank
10— Beilcrank
Shaft
11—
Seals
12—
Bearings
13— } s *
b.
Torque the
Vfc"
[11,113
mm.] diameter elamp
bolt to
50-70
lb-ft. [6,9 a 9,7 kg-m.].
c.
Assemble the tie rod to the beilcrank lever,
making
sure to tighten the nut to the proper
torque value of 38 to 45 lb-ft. [5,2 a 6,2 kg-m.].
d.
Connect the drag
link
to the beilcrank arm,
adjust
the
ball
joint by screwing in the plug firmly against the
ball,
approximately 20 lb-ft. [2,8 kg-m.], then back off one quarter
turn
and lock
with
a new cotter pin.
0-19.
Beilcrank
Support
Bracket
Rivet
Replacement
The
procedure for replacing a rivet with a bolt
is as follows:
a.
Drill
a [4,76 mm.] pilot
hole
up through
the front rivet.
b.
Enlarge
the [4,76 mm.]
hole
with a %"
[8,73 mm.]
drill.
c.
Chisel
off the
bottom
rivet head and drive the
remainder
of the rivet upward and out, using
a
punch and hammer.
d.
Install
a %" [9,53 mm.] bolt and lock nut,
torque to
30-45
lb-ft. [4,1 a 6,2 kg-m] and stake
the nut.
e.
Clamp
a metal plate to the frame to protect
the radiator, then
drill
and remove the remaining two rivets, install bolts, lock nuts and torque as
specified.
O-20.
STEERING
COLUMN
AND
WHEEL SERVICE
Jeep
Universal
Series vehicles use a
one-piece
steerÂ
ing
shaft that is integral with the steering gear
assembly, as shown in Fig. 0-2. Alignment inÂ
structions in paragraph 0-4 apply.
0-21.
Steering
Wheel Removal •
Refer to Fig. 0-2.
a.
Carefully
pry the rubber horn cap from the housing slot.
b.
Remove steering shaft nut.
c.
Remove steering wheel and spring.
0-22.
STEERING GEAR SERVICE
Note:
The steering gear can be adjusted when the
gear is mounted in the vehicle by first disconnecting
the drag
link
from the steering arm. Refer to Par.
Q-5.
0-23.
Removal
of
Steering Gear
•
F4-Engine.
a.
Remove the directional signal unit from the steering column.
b.
Remove the steering column bracket attached
at the instrument panel.
c.
Remove upper section of the floor pan.
d.
Disconnect shift rods from the shift levers at
lower end of the steering column if applicable.
e.
Disconnect the horn wire at lower end of steerÂ
ing
gear assembly.
f.
Remove steering gear arm from the steering gear assembly.
g.
Remove
bolts
attaching the steering gear housÂ
ing
to the frame.
h.
Remove the steering gear assembly by bringing
it
up through the floor pan opening.
•
V6 Engine.
a.
Remove oil pan
skid
plate.
b.
Remove
left
exhaust pipe.
c.
Disconnect connecting rod (drag
link)
from
steering gear arm.
d.
Disconnect steering gear assembly from frame.
e.
Remove steering wheel from steering column.
f. Disconnect accelerator linkage.
g.
Remove upper floor pan assembly.
h.
Disconnect directional signal switch.
i.
Jack-up
vehicle, and remove steering gear and
320
Page 321 of 376

'Jeep'
UNIVERSAL
SERIES SERVICE
MANUAL
O
column assembly down through the floor pan openÂ
ing and out from under vehicle.
0-24.
Disassembly
of
Steering
Gear
Refer
to Fig. 0-2.
When
the steering gear arm is installed on early
production vehicles, the line across the face of the
arm
and the end of the shaft should be in align ment. On later production vehicles, blind splines
on the lever shaft and in the steering gear arm enÂ
sure
correct positioning of the arm.
a.
Remove the steering gear arm with a puller
C-3646.
Caution:
Do not use a hammer or
wedge
to reÂ
move
the steering arm from the shaft and lever.
This
can cause damage to the shaft assembly.
b.
Loosen the lock nut and unscrew the adjusting
screw
two turns.
c.
Remove the side cover screws and washers. ReÂ
move
the side cover and gasket.
d.
Remove lever shaft.
e.
Remove upper cover plate screws. Remove cam,
wheel tube, and bearing assembly from the housing.
f.
Clean
all parts with suitable cleaning solvent and wipe dry.
g.
After dismantling as outlined above is comÂ
pleted, inspect cam
grooves
for wear, chipping and
scoring,
also the
ball
races on the cam ends and the
separate
ball
cups. Existence of any of
these
condi tions indicates the necessity for parts replacement.
h.
Inspect the tapered stud mounted on the lever
shaft for flat
spots
and chipping. In the case of
either, replacement is usually advisable. Inspect the
lever shaft for wear and
test
the fit of the shaft in
the bushings.
i.
Inspect condition of the oil seal at outer end of
lever shaft and the bearing at top end of steering
column.
0-25.
Reassembly
of
Steering
Gear
e Refer to Fig. 0-2.
Reassemble all parts to wheel tube in reverse order
of dismantling. Assemble cam, wheel tube and
bearing
assembly in housing, seating the lower
bearing
ball
cup in the housing.
Note:
New plastic retainer type cam bearings are
now available for the Ross steering gears. The new
bearings replace, and are interchangeable with,
the lock ring type cam bearings on gears equipped
with
early type cams.
With
adjusting shims in place, assemble upper
cover and adjust the cam bearings.
Assemble lever shaft in housing and with gasket
in
place assemble the side cover and set adjusting
screw
for a minimum backlash of the studs in the
cam
groove, with the steering gear at the center
point of travel.
When
assembling upper bearing spring and spring
seat in jacket tube make sure that the spring seat
is positioned correctly. It must be installed with
the lengthwise flange down against the bearing and
not up inside of spring coil.
0-26.
Installation
of
Steering
Gear
a.
After the gear has been properly adjusted, as
outlined in Par. 0-5, install steering gear assembly
in
chassis in the reverse order in which it was reÂ
moved.
b.
After installing the assembly in the vehicle,
jack
up front of vehicle and place the front wheels
in
the straight ahead position.
c.
Temporarily install the steering wheel to locate
the mid-position of the steering gear. To locate the mid-position,
turn
the steering wheel as far to the
right
as possible and then
turn
in the
opposite
diÂ
rection
as far as possible, noting the total number
of turns.
Turn
the wheel back just ^ of the total movement to place the gear in mid-position.
d.
With
the steering gear in mid-position and the
wheels in the straight ahead position install steer ing gear arm on lever shaft with the
ball
end down.
When
installed the line across the face of the arm
and
end of shaft should be in alignment.
0-27.
Steering
Wheel
Installation
•
Refer to Fig. 0-2.
a.
Install
steering wheel and spring on shaft.
Align
scribe marks on shaft and hub of wheel.
b.
Install
steering shaft nut and torque 20 to 25
lb-ft. [2,8 a 3,4 kg-m.].
c.
Install
horn cap. Test horn.
321
Page 354 of 376

T
BODY
from the windshield wiper vacuum fitting. On
late
models
disconnect electrical wires from wiper
motor. Unlatch the two windshield clamps on each
side
of the windshield.
Fold
the windshield forward
until
the
slot
in the windshield
hinges
aligns with the flat
side
of the pin in the
body
hinges.
Slip windÂ
shield off the pins and remove from
body.
T-4.
Windshield Glass
The
windshield
glass
is mounted in a rubber
weatherstrip which in turn
mounts
in the frame. A
rubber
locking strip, which
holds
the
glass
firmly in
the frame, is inserted in a moulded
groove
around
the rear
face
of the weatherstrip as shown in Fig.
T-2.
To remove the
glass
it is necessary to first
remove the locking strip which may be pried out
with a screwdriver or similar
tool.
Installation is,
obvious.
T-5.
Canvas Tops
Canvas
tops
are available in
Half
Tops and
Full
Tops.
Installation instructions are provided with
each canvas top kit for each model vehicle.
FIG.
T-5—VEHICLE CONTROLS — MODEL CJ-5A, CJ-6A
SINGLE
LEVER
TRANSFER CASE 1—
Hand
Throttle 9—Transfer Case Shift
Lever
2—
Choke
Control 10—Headlight Dimmer Switch
3— Instrument Cluster 11—Clutch Pedal 4—
Light
Switch 12—Heater Controls 5— Ignition — Starter Switch 13—Hand
Brake
Handle
6— Glove Compartment 14—Transmission Shift
Lever
7—
Brake
Pedal 15—Directional Signal Switch
8— Accelerator Pedal 16—Horn Button
FIG.
T-6—TAIL GATE ASSEMBLY —
EARLY
MODEL CJ-5A, CJ-6A
354
Page 355 of 376

'Jeep'
UNIVERSAL
SERIES
SERVICE
MANUAL
T
FIG.
T-7—TAIL
GATE
ASSEMBLY
—
LATE
MODEL
CJ-5, CJ-6
T-6.
Care
of
Fabric
Tops
Remove fabric
tops
from their protective covering
immediately after they are received. Store in a
dry,
clean,
airy
place. If the material is damp, the
top should be installed on the vehicle immediately
and
washed with a mild soap; then
give
the top a
quick
and thorough rinsing.
T-7.
Brake
and
Clutch Pedal Pads
A
clutch and brake pedal pad cover has been re leased which has a .44" [11,18 mm.]
groove
molded into the back side of the pad cover. When installing,
the grooved opening is located down and to the
bottom
of the pedal. See Fig. T-ll. The purpose of the
groove
concerns models not listed in this
manual.
The pedal pad cover formerly used is
FIG.
T-8—VEHICLE
CONTROLS
—
LATE
CJ-5
AND CJ-6
SINGLE
LEVER
TRANSFER
CASE
1—
Light
Switch
2—
Windshield
Wiper
Switch
3—
Hazard
Warning
Light
Switch
4—
Hand
Throttle*
5—
Choke
Control
6—
Brake
Warning
Light*
7—
Windshield
Washer
Control
8—
Ignition
Starter
Switch
9—
Cigarette
Lighter*
10—
Turn
Signal
Lever
11—
Instrument
Cluster
12—
Horn
Button
13—
Glove
Compartment
14—
Transfer
Case
Shift
Lever
15—
Transmission
Shift
Lever
16—
^Heater
Controls*
17—
Accelerator
Pedal
18—
Brake
Pedal
19—
Clutch
Pedal
20—
Hand
Brake
Control
21—
Headlight
Dimmer
Switch
*On
applicable models only. solid in construction without groove.
Either
grooved and solid pad covers can be installed on
CJ-3B,
CJ-5,
CJ-5A,
CJ-6,
CJ-6A,
DJ-5 and DJ-6 models.
T-8.
Front Seat Adjustment
The
Bostrom bucket type driver's seat installed on
early
Models CJ-5, CJ-6, DJ-5 and DJ-6, are equipped with a 3-position manual adjustment.
Three
attaching
holes
are provided in the seat
support at the four seat mounting locations. To
adjust
the seat, remove the four attaching bolts,
move
the seat and four mounting spacers to the
desired
location, and reinstall the
bolts
at the new
location. Refer to Fig. T-12.
On
late models the driver's seat may be quickly adÂ
justed
to the most comfortable driving position by releasing the lever located at the lower left front
edge
of the seat. Pushing the lever to the right al-
CD CD®
®@©"®^
FIG.
T-9—VEHICLE
CONTROLS
—
CJ-5,
CJ-6
DUAL
LEVER
TRANSFER
CASE
1—
Light
Switch
2—4-Way
Flasher
Switch*
3—
Hand
Throttle
4—
Choke
Control
5—
Brake
Warning
Light*
6—
Ignition-Starter
Switch
7—
Instrument
Cluster
8—
Horn
Button
9—
Qlove
Compartment
10—Heater
Controls*
•On
applicable models only.
11—
Front
Axle
Drive
Shift
Lever
12—
Transmission
Shift
Lever
13—
Aux.
Range
Shift
Lever
14—
Accelerator
Pedal
15—
Brake
Pedal
16—
Clutch
Pedal
17—
Headlight
Dimmer
Switch
18—
Hand
Brake
Control
19—
Turn
Signal
Lever
355
Page 356 of 376

T
BODY
lows
the seat to be
moved forward
or
rearward.
ReÂ
positioning
the
lever
to the
left
will
lock
the seat
in
the
desired position.
T-9.
Passenger
Seat
Safety
Catch
Thejfront
passenger seat on
late model vehicles
is
provided
with
a
safety
catch, located
at the
left
rear
base of the seat. To
tilt
the seat
forward,
first
release
the
catch
by
pulling
upwards
on the
catch lever. 11213
.
FIG.
T-ll—CLUTCH
AND
BRAKE PEDAL
PAD
FIG.
T-10—VEHICLE CONTROLS
-
MODELS
DJ-5 AND DJ-6 1—
Light
Switch
2— Windshield Wiper Switch
3—
Hazard
Warning Light Switch
4—Hand Throttle*
5—
choke
Control
6— Windshield
Washer
Control
7— Ignition
Starter
Switch
8— Cigarette Lighter* 9—
Turn
Signal Lever
10— Instrument Cluster
11—
Horn
Button
12— Glove Compartment
13—
Heater
Controls*
14— Transmission Shift Lever
15— Accelerator
Pedal
16—
Brake
Pedal
17—
Clutch
Pedal
18—
Hand
Brake Control
19— Headlight Dimmer Switch
*On
applicable
models
only.
FIG.
T-12—EARLY MODELS
FRONT SEAT
ADJUSTMENT
1—
Location Holes
2— Spacer
S5§