clock JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

REMOVAL - 2WD
(1) Siphon the power steering fluid from the power
steering reservoir.
(2) Lock the steering wheel to prevent spinning of
the clockspring.
(3) Raise and support the vehicle.
(4) Remove the skid plate from under the front
end to gain access to the gear(Refer to 13 - FRAME
& BUMPERS/FRAME/FRONT SKID PLATE -
REMOVAL).
(5) Remove the tire and wheel assembly.
NOTE: Mark the alignment adjusting cams and tie
rod end jam nuts on the steering gear for easier
installation.
(6) Remove the tie rod end nuts.
(7) Separate tie rod ends from the knuckles with
Puller C-3894-A.
(8) Remove the lower intermediate shaft coupler
bolt and slide the coupler off the gear (Fig. 2).(9) Remove power steering pressure hose bracket
(Fig. 3).
(10) Remove the power steering lines from the
gear (Fig. 2).
(11) Remove the mounting bolts from the gear to
the front cradle (Fig. 3).
(12) Remove the steering gear from the vehicle.
INSTALLATION
INSTALLATION - 4WD
(1) Transfer the tie rod ends to the new steering
gear (if needed).
(2) Install the steering gear to the vehicle.
(3) Install the gear mounting bolts to the front cra-
dle. (Fig. 3). Tighten the gear mounting bolts to 162
N´m (120 ft.lbs.)
(4) Install the power steering lines to the gear
(Fig. 2).
(5) Install the power steering pressure hose
bracket (Fig. 3).
(6) Install the lower coupler bolt and slide the cou-
pler on to the gear (Fig. 2).
(7) Install the tie rod end to the knuckle and
tighten the nuts.
(8) Install the front axle. (Refer to 3 - DIFFEREN-
TIAL & DRIVELINE/FRONT AXLE - INSTALLA-
TION).
(9) Install the lower control arms. (Refer to 2 -
SUSPENSION/FRONT/LOWER CONTROL ARM -
INSTALLATION).
(10) Install the tire and wheel assembly. (Refer to
22 - TIRES/WHEELS/WHEELS - STANDARD PRO-
CEDURE).
(11) Install the skid plate (Refer to 13 - FRAME &
BUMPERS/FRAME/FRONT SKID PLATE - INSTAL-
LATION).
(12) Lower the vehicle.
(13) Unlock the steering wheel.
(14) Fill the power steering fluid (Refer to 19 -
STEERING/PUMP - STANDARD PROCEDURE).
(15) Reset the toe and center the steering wheel
(Refer to 2 - SUSPENSION/WHEEL ALIGNMENT -
STANDARD PROCEDURE).
INSTALLATION - 2WD
(1) Transfer the outer tie rod ends to the new
steering gear (if needed).
(2) Install the steering gear to the vehicle.
(3) Install the gear mounting bolts to the front cra-
dle. (Fig. 3). Tighten the gear mounting bolts to 162
N´m (120 ft.lbs.)
(4) Install the power steering lines to the gear
(Fig. 2).
Fig. 2 COUPLER BOLT
Fig. 3 RACK & PINION
19 - 14 GEARKJ
GEAR (Continued)

SEATS
TABLE OF CONTENTS
page page
HEADREST
REMOVAL............................164
INSTALLATION........................164
HEADREST SLEEVE
REMOVAL............................164
INSTALLATION........................164
SEAT - FRONT
REMOVAL............................165
INSTALLATION........................165
SEAT BACK - FRONT
REMOVAL............................166
INSTALLATION........................166
SEAT BACK RECLINER - FRONT
REMOVAL............................166
INSTALLATION........................166
SEAT BACK COVER - FRONT
REMOVAL............................166
INSTALLATION........................167
SEAT BACK CUSHION - FRONT
REMOVAL............................167
INSTALLATION........................167
SEAT CUSHION - FRONT
REMOVAL............................167
INSTALLATION........................167
SEAT CUSHION COVER - FRONT
REMOVAL............................167
INSTALLATION........................167
SEAT CUSHION SIDE SHIELDS
REMOVAL............................167
INSTALLATION........................167MANUAL SEAT RISER
REMOVAL............................167
INSTALLATION........................168
SEAT TRACK
REMOVAL............................168
INSTALLATION........................168
SEAT - REAR
REMOVAL............................168
INSTALLATION........................168
SEAT BACK - REAR
REMOVAL............................168
INSTALLATION........................168
SEAT BACK COVER - REAR
REMOVAL............................169
INSTALLATION........................169
SEAT BACK CUSHION - REAR
REMOVAL............................170
INSTALLATION........................170
FOLDING REAR SEAT BACK LATCH / LOCK
REMOVAL............................170
INSTALLATION........................170
REAR SEAT BACK LATCH STRIKER
REMOVAL............................170
INSTALLATION........................171
SEAT BACK FRAME - REAR
REMOVAL............................171
INSTALLATION........................171
SEAT CUSHION - REAR
REMOVAL............................171
INSTALLATION........................171
HEADREST
REMOVAL
(1) Depress head restraint release button and lift
head restraint to full up position.
(2) Using a small flat blade, depress tab on right
side head restraint release button and using your
hand, simultaneously press tab on left side head
restraint release button and pull head restraint up to
separate from seat back.
INSTALLATION
(1) Position head restraint in seat back, press tab
on left side head restraint release button and push
down head restraint to secure.
HEADREST SLEEVE
REMOVAL
(1) Remove the headrest. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the headrest sleeve cover.
(3) Rotate head restraint sleeve 1/4 turn counter-
clockwise to release retaining tab.
(4) Pull sleeve from seat back frame.
INSTALLATION
(1) Position sleeve in seat back frame.
(2) Rotate head restraint sleeve 1/4 turn clockwise
to engage retaining tab.
(3) Install the headrest sleeve cover.
(4) Install the headrest. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
23 - 164 SEATSKJ

(11) Install the puller through-bolts (Special Tool
C-6461 or equivalent) through the puller flange and
into the jaws of the rotor puller and tighten (Fig. 5).
Turn the puller center bolt clockwise until the rotor
is free.
CAUTION: DO NOT APPLY FORCE TO THE END OF
THE COMPRESSOR SHAFT.
(12) Remove the screw and retainer from the
clutch coil lead wire harness on the compressor front
housing (Fig. 6).(13) Remove the snap ring from the compressor
hub and remove the clutch field coil (Fig. 7). Slide
the clutch field coil off of the compressor hub.
INSPECTION
Examine the friction surfaces of the clutch rotor
and the clutch plate for wear. The rotor and clutch
plate should be replaced if there is excessive wear or
scoring.
If the friction surfaces are oily, inspect the shaft
and nose area of the compressor for oil. Remove the
felt from the front cover. If the felt is saturated with
oil, the shaft seal is leaking and the compressor must
be replaced.
Check the rotor bearing for roughness or excessive
leakage of grease. Replace the rotor and clutch plate,
if required.
INSTALLATION
(1) Install the clutch field coil and snap ring.
(2) Install the screw and retainer on the clutch coil
lead wire harness on the compressor front housing.
Tighten screw to 2.2 N´m (20 in. lbs.).
(3) Align the rotor assembly squarely on the front
compressor housing hub.
(4) Install the rotor bearing assembly with the
installer (Special Tool C-6871 or equivalent) (Fig. 8).
Thread the installer on the shaft, then turn the nut
until the rotor assembly is seated.
(5) Install the external front housing snap ring
with snap ring pliers. The bevel side of the snap ring
must be facing outward. Press the snap ring to make
sure it is properly seated in the groove.
Fig. 5 INSTALL PULLER PLATE
1 - PULLER JAW
2 - PULLER
Fig. 6 CLUTCH COIL LEAD WIRE HARNESS
1 - COIL
2 - COIL WIRE
3 - RETAINER SCREW
Fig. 7 CLUTCH FIELD COIL SNAP RING REMOVE
1 - COIL
2 - SNAP RING PLIERS
24 - 14 CONTROLSKJ
A/C COMPRESSOR CLUTCH (Continued)

LEAK DETECTION PUMP MONITOR (IF EQUIPPED)
The leak detection assembly incorporates two pri-
mary functions: it must detect a leak in the evapora-
tive system and seal the evaporative system so the
leak detection test can be run.
The primary components within the assembly are:
A three port solenoid that activates both of the func-
tions listed above; a pump which contains a switch,
two check valves and a spring/diaphragm, a canister
vent valve (CVV) seal which contains a spring loaded
vent seal valve.
Immediately after a cold start, between predeter-
mined temperature thresholds limits, the three port
solenoid is briefly energized. This initializes the
pump by drawing air into the pump cavity and also
closes the vent seal. During non test conditions the
vent seal is held open by the pump diaphragm
assembly which pushes it open at the full travel posi-
tion. The vent seal will remain closed while the
pump is cycling due to the reed switch triggering of
the three port solenoid that prevents the diaphragm
assembly from reaching full travel. After the brief
initialization period, the solenoid is de-energized
allowing atmospheric pressure to enter the pump
cavity, thus permitting the spring to drive the dia-
phragm which forces air out of the pump cavity and
into the vent system. When the solenoid is energized
and de energized, the cycle is repeated creating flow
in typical diaphragm pump fashion. The pump is con-
trolled in 2 modes:
Pump Mode:The pump is cycled at a fixed rate to
achieve a rapid pressure build in order to shorten the
overall test length.
Test Mode:The solenoid is energized with a fixed
duration pulse. Subsequent fixed pulses occur when
the diaphragm reaches the Switch closure point.
The spring in the pump is set so that the system
will achieve an equalized pressure of about 7.5º
water. The cycle rate of pump strokes is quite rapid
as the system begins to pump up to this pressure. As
the pressure increases, the cycle rate starts to drop
off. If there is no leak in the system, the pump would
eventually stop pumping at the equalized pressure. If
there is a leak, it will continue to pump at a rate rep-
resentative of the flow characteristic of the size of the
leak. From this information we can determine if the
leak is larger than the required detection limit (cur-
rently set at .040º orifice by CARB). If a leak is
revealed during the leak test portion of the test, the
test is terminated at the end of the test mode and no
further system checks will be performed.
After passing the leak detection phase of the test,
system pressure is maintained by turning on the
LDP's solenoid until the purge system is activated.
Purge activation in effect creates a leak. The cycle
rate is again interrogated and when it increases dueto the flow through the purge system, the leak check
portion of the diagnostic is complete.
The canister vent valve will unseal the system
after completion of the test sequence as the pump
diaphragm assembly moves to the full travel position.
Evaporative system functionality will be verified by
using the stricter evap purge flow monitor. At an
appropriate warm idle the LDP will be energized to
seal the canister vent. The purge flow will be clocked
up from some small value in an attempt to see a
shift in the 02 control system. If fuel vapor, indicated
by a shift in the 02 control, is present the test is
passed. If not, it is assumed that the purge system is
not functioning in some respect. The LDP is again
turned off and the test is ended.
MISFIRE MONITOR
Excessive engine misfire results in increased cata-
lyst temperature and causes an increase in HC emis-
sions. Severe misfires could cause catalyst damage.
To prevent catalytic convertor damage, the PCM
monitors engine misfire.
The Powertrain Control Module (PCM) monitors
for misfire during most engine operating conditions
(positive torque) by looking at changes in the crank-
shaft speed. If a misfire occurs the speed of the
crankshaft will vary more than normal.
FUEL SYSTEM MONITOR
To comply with clean air regulations, vehicles are
equipped with catalytic converters. These converters
reduce the emission of hydrocarbons, oxides of nitro-
gen and carbon monoxide. The catalyst works best
when the Air Fuel (A/F) ratio is at or near the opti-
mum of 14.7 to 1.
The PCM is programmed to maintain the optimum
air/fuel ratio of 14.7 to 1. This is done by making
short term corrections in the fuel injector pulse width
based on the O2S sensor output. The programmed
memory acts as a self calibration tool that the engine
controller uses to compensate for variations in engine
specifications, sensor tolerances and engine fatigue
over the life span of the engine. By monitoring the
actual fuel-air ratio with the O2S sensor (short term)
and multiplying that with the program long-term
(adaptive) memory and comparing that to the limit,
it can be determined whether it will pass an emis-
sions test. If a malfunction occurs such that the PCM
cannot maintain the optimum A/F ratio, then the
MIL will be illuminated.
CATALYST MONITOR
To comply with clean air regulations, vehicles are
equipped with catalytic converters. These converters
reduce the emission of hydrocarbons, oxides of nitro-
gen and carbon monoxide.
25 - 18 EMISSIONS CONTROLKJ
EMISSIONS CONTROL (Continued)

(13) If vacuum is not present, disconnect each PCV
system hose at top of each crankcase breather (Fig.
8). Check for obstructions or restrictions.
(14) If vacuum is still not present, remove each
PCV system crankcase breather (Fig. 8) from each
cylinder head. Check for obstructions or restrictions.
If plugged, replace breather. Tighten breather to 12
N´m (106 in. lbs.) torque. Do not attempt to clean
breather
(15) If vacuum is still not present, disconnect each
PCV system hose at each fitting and check for
obstructions or restrictions.
REMOVAL
2.4L
The PCV valve is attached to the left/front side of
the valve cover (Fig. 5). It is secured with 1 bolt. An
o-ring is used to seal valve to valve cover (Fig. 6).
(1) Remove hose from valve (Fig. 5). Check condi-
tion of hose.
(2) Remove 1 bolt.
(3) Remove PCV valve from valve cover.
(4) Check condition of valve o-ring.
3.7L
The PCV valve is located on the oil filler tube (Fig.
12). Two locating tabs are located on the side of the
valve (Fig. 12). These 2 tabs fit into a cam lock in the
oil filler tube. An o-ring seals the valve to the filler
tube.
(1) Disconnect PCV line/hose (Fig. 12) by discon-
necting rubber hose at PCV valve fitting.
(2) Remove PCV valve at oil filler tube by rotating
PCV valve downward (counter-clockwise) until locat-
ing tabs have been freed at cam lock (Fig. 12). After
tabs have cleared, pull valve straight out from filler
tube.To prevent damage to PCV valve locating
tabs, valve must be pointed downward for
removal. Do not force valve from oil filler tube.
(3) After valve is removed, check condition of valve
o-ring (Fig. 12).
INSTALLATION
2.4L
(1) Check condition of PCV valve o-ring.
(2) Install PCV valve into valve cover.
(3) Install PCV valve mounting bolt.
(4) Install hose to valve.3.7L
The PCV valve is located on the oil filler tube. Two
locating tabs are located on the side of the valve.
These 2 tabs fit into a cam lock in the oil filler tube.
An o-ring seals the valve to the filler tube.
(1) Return PCV valve back to oil filler tube by
placing valve locating tabs into cam lock. Press PCV
valve in and rotate valve upward. A slight click will
be felt when tabs have engaged cam lock. Valve
should be pointed towards rear of vehicle.
(2) Connect PCV line/hose and rubber hose to PCV
valve.
Fig. 12 PCV Valve/Oil Filler Tube Location
1 - O-RING
2 - LOCATING TABS
3 - CAM LOCK
4 - OIL FILLER TUBE
5 - PCV LINE/HOSE
6 - P C V VA LV E
25 - 32 EVAPORATIVE EMISSIONSKJ
PCV VALVE (Continued)

CASE BEARINGS - REMOVAL,
DIFFERENTIAL...............3-110,3-43,3-79
CASE, NV231 - TRANSFER............21-206
CASE, NV242 - TRANSFER............21-244
CASE SKID PLATE - INSTALLATION,
TRANSFER...........................13-7
CASE SKID PLATE - REMOVAL,
TRANSFER...........................13-7
CASE, SPECIFICATIONS - NV242
TRANSFER.........................21-244
CASTER ADJUSTMENT - STANDARD
PROCEDURE, CAMBER..................2-5
CASTER AND TOE ADJUSTMENT -
STANDARD PROCEDURE, CAMBER........2-5
CATALYTIC CONVERTER - DESCRIPTION . . . 11-2
CATALYTIC CONVERTER - INSPECTION....11-3
CATALYTIC CONVERTER - INSTALLATION . . . 11-3
CATALYTIC CONVERTER - REMOVAL......11-2
CAUSES OF BURNT FLUID - DIAGNOSIS
AND TESTING......................21-125
CAUTION - SERVICE CAUTIONS.........24-39
CAUTION, HALF SHAFT.................3-10
CAUTION, REFRIGERANT HOSES/LINES/
TUBES PRECAUTIONS.................24-40
CAUTIONS, CAUTION - SERVICE.........24-39
CD CHANGER - DESCRIPTION...........8A-7
CD CHANGER - INSTALLATION...........8A-7
CD CHANGER - OPERATION.............8A-7
CD CHANGER - REMOVAL..............8A-7
CENTER - DESCRIPTION, POWER
DISTRIBUTION....................8W-97-6
CENTER - OPERATION, POWER
DISTRIBUTION....................8W-97-7
CENTER - REMOVAL, POWER
DISTRIBUTION....................8W-97-7
CENTER ASSEMBLY, ASSEMBLY -
POWER DISTRIBUTION.............8W-97-10
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL.................23-154
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL.................23-154
CENTER DISASSEMBLY, DISASSEMBLY -
POWER DISTRIBUTION..............8W-97-7
CENTER HIGH MOUNTED STOP LAMP
BULB - INSTALLATION................8L-19
CENTER HIGH MOUNTED STOP LAMP
BULB - REMOVAL....................8L-18
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION.................8L-19
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL....................8L-19
CENTER SEAT BELT & RETRACTOR -
INSTALLATION, REAR.................8O-33
CENTER SEAT BELT & RETRACTOR -
REMOVAL, REAR....................8O-32
CENTERING - STANDARD PROCEDURE,
CLOCKSPRING......................8O-14
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE SAFETY...................Intro.-9
CHAIN COVER(S) - INSTALLATION,
TIMING BELT.........................9-76
CHAIN COVER(S) - REMOVAL, TIMING
BELT ...............................9-74
CHAIN WEAR, STANDARD PROCEDURE -
MEASURING TIMING...................9-71
CHANGER - DESCRIPTION, CD...........8A-7
CHANGER - INSTALLATION, CD..........8A-7
CHANGER - OPERATION, CD.............8A-7
CHANGER - REMOVAL, CD..............8A-7
CHANNEL - INSTALLATION, GLASS RUN . 23-123,
23-130
CHANNEL - REMOVAL, GLASS RUN....23-123,
23-130
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-41
CHARGE CAPACITY - SPECIFICATIONS....24-42
CHARGING - STANDARD PROCEDURE,
BATTERY............................8F-8
CHARGING INDICATOR - DESCRIPTION . . . 8J-15
CHARGING INDICATOR - OPERATION.....8J-15
CHARGING SYSTEM - DESCRIPTION
.....8F-22
CHARGING SYSTEM - DIAGNOSIS AND
TESTING
...........................8F-22
CHARGING SYSTEM - OPERATION
.......8F-22
CHART - DIAGNOSIS AND TESTING,
COOLING SYSTEM DIAGNOSIS
............7-6
CHART, SPECIFICATIONS - TORQUE
.....19-15,
19-19,19-8CHART, SPECIFICATIONS - TORQUE....2-17,2-8
CHECK - STANDARD PROCEDURE, FLUID
LEVEL............................21-126
CHECK - STANDARD PROCEDURE, OIL
PUMP VOLUME.....................21-148
CHECK STRAP - INSTALLATION . . 23-121,23-128,
23-135
CHECK STRAP - REMOVAL.....23-121,23-128,
23-135
CHECK VALVE - DESCRIPTION, FRONT....8R-8
CHECK VALVE - DESCRIPTION, FUEL
TANK ..............................14-28
CHECK VALVE - DESCRIPTION, REAR....8R-34
CHECK VALVE - DESCRIPTION, VACUUM . . 24-28
CHECK VALVE - INSTALLATION, FRONT....8R-9
CHECK VALVE - INSTALLATION, FUEL
TANK ..............................14-28
CHECK VALVE - INSTALLATION, REAR....8R-35
CHECK VALVE - INSTALLATION, VACUUM . 24-28
CHECK VALVE - OPERATION, FRONT......8R-9
CHECK VALVE - OPERATION, FUEL TANK . . 14-28
CHECK VALVE - OPERATION, REAR......8R-34
CHECK VALVE - OPERATION, VACUUM....24-28
CHECK VALVE - REMOVAL, FRONT.......8R-9
CHECK VALVE - REMOVAL, FUEL TANK . . . 14-28
CHECK VALVE - REMOVAL, REAR.......8R-34
CHECK VALVE - REMOVAL, VACUUM.....24-28
CHECKING TRANSMISSION CLUTCH
OPERATION - DIAGNOSIS AND
TESTING, AIR.......................21-80
CHECKS - DIAGNOSIS AND TESTING,
PRELIMINARY.........................7-3
CHILD TETHER ANCHOR - DESCRIPTION . . 8O-13
CHILD TETHER ANCHOR - OPERATION . . . 8O-13
CHIME WARNING SYSTEM -
DESCRIPTION........................8B-1
CHIME WARNING SYSTEM - DIAGNOSIS
AND TESTING........................8B-6
CHIME WARNING SYSTEM - OPERATION . . . 8B-2
CHOKE AND RELAY - DESCRIPTION,
AMPLIFIER..........................8A-3
CHOKE AND RELAY - DIAGNOSIS AND
TESTING, AMPLIFIER..................8A-4
CHOKE AND RELAY - INSTALLATION,
AMPLIFIER..........................8A-4
CHOKE AND RELAY - OPERATION,
AMPLIFIER..........................8A-3
CHOKE AND RELAY - REMOVAL,
AMPLIFIER..........................8A-4
CIGAR LIGHTER OUTLET -
DESCRIPTION.....................8W-97-2
CIGAR LIGHTER OUTLET - DIAGNOSIS
AND TESTING.....................8W-97-2
CIGAR LIGHTER OUTLET - OPERATION . 8W-97-2
CLEVIS BRACKET - INSTALLATION........2-13
CLEVIS BRACKET - REMOVAL...........2-13
CLOCKSPRING - DESCRIPTION.........8O-13
CLOCKSPRING - INSTALLATION.........8O-16
CLOCKSPRING - OPERATION...........8O-14
CLOCKSPRING - REMOVAL............8O-15
CLOCKSPRING CENTERING - STANDARD
PROCEDURE........................8O-14
CLUSTER - ASSEMBLY, INSTRUMENT....8J-10
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-2
CLUSTER - DIAGNOSIS AND TESTING,
INSTRUMENT........................8J-7
CLUSTER - DISASSEMBLY, INSTRUMENT . . . 8J-9
CLUSTER - INSTALLATION, INSTRUMENT . 8J-11
CLUSTER - OPERATION, INSTRUMENT.....8J-4
CLUSTER - REMOVAL, INSTRUMENT......8J-9
CLUSTER BEZEL - INSTALLATION.......23-147
CLUSTER BEZEL - REMOVAL..........23-147
CLUTCH - ASSEMBLY, LOW/REVERSE
. . . 21-146
CLUTCH - CLEANING, LOW/REVERSE
....21-146
CLUTCH - DESCRIPTION
.................6-1
CLUTCH - DIAGNOSIS AND TESTING
.......6-2
CLUTCH - DISASSEMBLY, LOW/REVERSE
. 21-145
CLUTCH - INSPECTION, A/C
COMPRESSOR
.......................24-14
CLUTCH - INSPECTION, LOW/REVERSE
. . 21-146
CLUTCH - INSTALLATION, A/C
COMPRESSOR
.......................24-14
CLUTCH - OPERATION
..................6-1
CLUTCH - REMOVAL, A/C COMPRESSOR
. . 24-13
CLUTCH - SPECIFICATIONS
...............6-5
CLUTCH - WARNING
....................6-2
CLUTCH ASSEMBLY - ASSEMBLY, INPUT
. 21-138CLUTCH ASSEMBLY - DESCRIPTION,
INPUT............................21-133
CLUTCH ASSEMBLY - DISASSEMBLY,
INPUT............................21-135
CLUTCH ASSEMBLY - OPERATION,
INPUT............................21-135
CLUTCH BREAK-IN - STANDARD
PROCEDURE, A/C COMPRESSOR........24-12
CLUTCH COIL - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-12
CLUTCH DISC - INSTALLATION............6-6
CLUTCH DISC - REMOVAL...............6-6
CLUTCH OPERATION - DIAGNOSIS AND
TESTING, AIR CHECKING
TRANSMISSION......................21-80
CLUTCH PEDAL - INSTALLATION.........6-10
CLUTCH PEDAL - REMOVAL.............6-10
CLUTCH PEDAL POSITION SWITCH -
DESCRIPTION........................6-11
CLUTCH PEDAL POSITION SWITCH -
DIAGNOSIS AND TESTING..............6-11
CLUTCH PEDAL POSITION SWITCH -
OPERATION..........................6-11
CLUTCH RELAY - DESCRIPTION, A/C
COMPRESSOR.......................24-15
CLUTCH RELAY - DIAGNOSIS AND
TESTING, COMPRESSOR...............24-15
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR.......................24-16
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR.......................24-15
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR........................24-16
CLUTCH RELEASE BEARING -
INSTALLATION.........................6-6
CLUTCH RELEASE BEARING - REMOVAL....6-6
CLUTCH SWITCH OVERRIDE RELAY -
DESCRIPTION........................6-10
CLUTCH SWITCH OVERRIDE RELAY -
INSTALLATION........................6-10
CLUTCH SWITCH OVERRIDE RELAY -
OPERATION..........................6-10
CLUTCH SWITCH OVERRIDE RELAY -
REMOVAL...........................6-10
CLUTCHES - DESCRIPTION, HOLDING . . . 21-131
CLUTCHES - OPERATION, HOLDING.....21-132
CMTC LAMP REPLACEMENT -
STANDARD PROCEDURE...............8M-2
COAT FINISH - DESCRIPTION, BASE
COAT/CLEAR.......................23-162
COAT/CLEAR COAT FINISH -
DESCRIPTION, BASE.................23-162
CODE - DESCRIPTION, PAINT..........23-162
CODES - DESCRIPTION, DIAGNOSTIC
TROUBLE............................25-2
CODES - SPECIFICATIONS, PAINT.......23-162
CODES - STANDARD PROCEDURE,
ERASING TRANSMITTER...............8M-8
CODES - STANDARD PROCEDURE,
SETTING TRANSMITTER...............8M-9
COIL - DESCRIPTION, IGNITION..........8I-9
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-12
COIL - INSTALLATION, IGNITION.........8I-10
COIL - OPERATION, IGNITION............8I-9
COIL - REMOVAL, IGNITION............8I-10
COIL CAPACITOR - DESCRIPTION,
IGNITION...........................8I-16
COIL CAPACITOR - INSTALLATION,
IGNITION...........................8I-16
COIL CAPACITOR - OPERATION,
IGNITION...........................8I-16
COIL CAPACITOR - REMOVAL, IGNITION . . . 8I-16
COIL RESISTANCE, 2.4L - IGNITION
.......8I-2
COIL RESISTANCE, 3.7L V-6 - IGNITION
....8I-3
COLLAPSIBLE SPACER - INSTALLATION
....3-70
COLLAPSIBLE SPACER - REMOVAL
.......3-70
COLUMN - DESCRIPTION
...............19-5
COLUMN - INSTALLATION
...............19-7
COLUMN - REMOVAL
..................19-5
COLUMN, SPECIAL TOOLS - STEERING
....19-8
COMBINATION FLASHER - DESCRIPTION
. . 8L-19
COMBINATION FLASHER - OPERATION
. . . 8L-19
COMBUSTION PRESSURE LEAKAGE -
DIAGNOSIS AND TESTING, CYLINDER
......9-8
COMMUNICATION - DESCRIPTION
........8E-8
COMMUNICATION - OPERATION
..........8E-8
KJINDEX 5
Description Group-Page Description Group-Page Description Group-Page

JEEP LIBERTY 2002
2.4L ENGNOTE: All Parts in this section are included in R&R SteerinaColumn unless noted otherwise.
WHEEL & TRIM
2
~fI::;~~ ~/\1f'R14
151
r-54
4~3
~~29
~
5004-09529
1 Mount, Eng R 52059252AAL 52059253AA2 Mount, Trans 52059299AA3 Crossmember, Trans 52128592AA#/ncludes R&R Trans Mount
2
1~18.6 142.00.8 109.00.7 123.00'1.1 40.4519,.
004-09527
004-09910 ~
1 Wheel, Steeringll UR71 DX9AA m .5 136.00llAdditional Parts &lor Dealer Contact Required2 Module, Driver Air Bag-See Air Bag System Section3 Switch, Remote Radio R 560423f2AB m #.4 14.25L 56042313AB m #.4 13.50#R&R Both Sides .64 Switch, Cruise ControlLimited Mode! R 56010358AB m .3 24.60L 56010359AB m .3 24.60IRenegade, Sport Model R 56010088AC m .3 14.60L 56010089AC m .3 14.605 Clockspring-See Air Bag System Section
3.7L ENG
f17~
COLUMN
2
3~m 1.5m 2.5R&I Steering Column O/H Steering Column (Includes R&I)
9-AA
5 Belt, Timing 4621844 m 3.8 78.606 Tensioner, Timing Belt 53010371AA m #.2 0.001I 7 Pulley, Idler 53013324AA m #.1 20.458 Gear, Camshaft (2) 4667609 m #.2 24.109 Gear, Crankshaft 4621918 m #.2 18.35#W/Timing Belt Removed10 Cover, Inner Timing 53010482AB m 39.50 004-0953011 Cover Valve 53010493AC m .7 87.6012 Cap, Oil Filler 4648831AA 6.85 1 Mount, Eng R 52059226AA13 Gasket, Valve Cover 4777478 m 84.45 L 52059227AA14 Dipstick, Eng Oil 53010494AA 6.10 2 Mount, Trans15 Tube, Eng Dipstick 53010476AB .5 9.6Q 2 WD16 Pan, Eng Oil 53010491AA m 1.6 65.85 Man Trans 52059309AA17 Plug, Drain 6035417 5.25 Auto Trans 52059306AA18 Gasket, Eng Oil Pan 4621579 m 26.20 4 WD19 Pan, Trans vii Man Trans 52059324AA2 WD 4800078AA m.9 28.20 Auto Trans 52002334AB4 WD 5013681AA m.9 30.85 3 Crossmember, Trans 52058643AF#Includes R&R Trans Mount
.6 102.00.8 104.00
.7.7
.7.7'1.1
4 '
7~ 10 8-'-/
~J=::~~~$=l=~~::~
~ 114-12
5-"'1 1
6*
2~ ~
m 10.6R&I Enginefrrans Assy
32S
Q>--E
1 b~4
~A56010126AD
m .6 75.00I56010125AD m .6 75.0056010158AC m .5 29.204793576 m.7 5.205GK59DX9AB m #.3 6.20
96.206.25
6.206.20
5.45
.2-{
. 1 Cover, Engine Under2.4L Eng 52128540AA3.7L Eng 52128539AA2 Brkt, Eng Under Cover R 52128545AAL 52128544AA
.3 114.00.3 37.9517.9517.95
11
~
004-09911
1 Switch Combinationw/Fog Lampsw/o Fog LamRs2 Switch, Hazard3 Switch, Ignition4 Cover, Upper Column5 Cover, Lower ColumnMan TranswfTilt 5GE04DX9AB m #.3w/o Tilt 5GEOODX9AB m #.3Auto Transwmlt 5GE08DX9AB m #.3w/o Tilt 5GE06DX9AB m #.3#R&R Complete6 Trim, Ignition Cylinder 55314965AB m7 Shaft, Upper1jMan Trans 10To 12-16-01 55314993AB m 2.0 389.00 004-09528
From 12-17-01 5057077AA m 2.0 425.00Auto Trans Damper, Crankshaft N.A. m 1.0 0.00To 12-16-01 55314994AB m 2.0 350.00 1 Cover, Timing 53021238AA m 272.00From 12-17-01 5057078AA m 2.0 420.00 2 Cover, Valve R 53020996 m #.8 22.45l1Additional Parts &/or Dealer Contact Required L 53020995 m #.8 22.858 Shaft, Lower 55315022AB m .8 330.00 #R&R Both Sides 1.29 Bracket, No.1 Column 55314992AA m 9.85'3 Gasket, Valve Cover AiL 53020992-1 m 24.0010 Bracket, No.2 Column 55314987AA m 154.00 4 Housing, Oil Filler 53020890 m 26.1011 Bracket, Shaft 55315003AB m 11.00 5 Gasket, Oil Filler Housing 53020889AB 4.8512 Bracket, Lower Column 55315009AA m 8.85 6 Cap, 011 Filler 53032389AC 5.107 Dipstick, En~ Oil 53021026AE 1.70I8 Tube, Eng I?lpstick 53021274AE .5 4.259 Pan, Eng 011 53021000AB m 2.7 69.20Gasket, Eng Oil Pan 53021001 m 16.7010 Plug, Drain 6504894AA 5.25111 Pan, Trans Oil2 WD 4800078AA m 1.3 28.204 WD 5013681AA m 1.3 30.85
2.4L ENG
R&I Air Cleaner Assy.4
1~
2~-l1.b-!6it
3~~ 004-0953,
1 Cleaner Assy.. Air 53013102AAElement, Air "Ieane~ 5019443AATube, Air Cleane~ 53013093AA1llncluded w/Air Cleaner Assy2 Tube, Inlet 53013101AA3 Bracket, Air Cleaner 53013473AAGrommet, Air Cleaner 53013357AA
Use Procedure Explanation 12 with the following text..4 113.00.2 14.603.75
.2 51.0025.252.70
2.4L ENG
m 7.4R&I Engine/Trans Assy
Illustration Located in Next Column3.7L ENG
.4R&I Air Cleaner Assy6503553 3.2053010477AA m .9 47.9553010483AA m .3 11.85153010484AA m #1.3 12.35"nc'udes R&R Crankshaft Pulley
1 Boll,
CH568
~~~10/;1
97.3572.25
115.0067.8595.00:v