headlamp JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE...............9-9
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING...............9-5
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE.........................9-11
ENGINE MECHANICAL - DIAGNOSIS AND
TESTING.............................9-7
ENGINE MOUNTING - DESCRIPTION......9-44
ENGINE OIL AND FILTER CHANGE -
STANDARD PROCEDURE................9-47
ENGINE OIL LEAK INSPECTION -
DIAGNOSIS AND TESTING...............9-4
ENGINE OIL LEVEL CHECK, STANDARD
PROCEDURE.........................9-47
ENGINE OIL PRESSURE CHECKING -
DIAGNOSIS AND TESTING..............9-46
ENGINE, SPECIAL TOOLS - 2.4L..........9-17
EXHAUST MANIFOLD - CLEANING........9-53
EXHAUST MANIFOLD - DESCRIPTION.....9-53
EXHAUST MANIFOLD - INSPECTION.......9-53
EXHAUST MANIFOLD - INSTALLATION.....9-53
EXHAUST MANIFOLD - OPERATION.......9-53
EXHAUST MANIFOLD - REMOVAL.........9-53
EXHAUST SYSTEM - DESCRIPTION.......11-1
EXHAUST SYSTEM - DIAGNOSIS AND
TESTING............................11-2
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - DIAGNOSIS AND TESTING,
LAMPS/LIGHTING.....................8L-7
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-5
EXTERIOR - SPECIFICATIONS,
LAMPS/LIGHTING....................8L-15
FAN - ELECTRIC - DESCRIPTION,
RADIATOR...........................7-26
FAN - ELECTRIC - INSTALLATION,
RADIATOR...........................7-27
FAN - ELECTRIC - OPERATION,
RADIATOR...........................7-26
FAN - ELECTRIC - REMOVAL, RADIATOR . . . 7-26
FILTER - DESCRIPTION, OIL.............9-47
FILTER - INSTALLATION, OIL............9-47
FILTER - REMOVAL, OIL................9-47
FILTER CHANGE - STANDARD
PROCEDURE, ENGINE OIL...............9-47
FITTING - CONNECTING ROD............9-32
FITTING - PISTON RING................9-42
FITTING - STANDARD PROCEDURE,
MAIN BEARING.......................9-35
FITTING - STANDARD PROCEDURE,
PISTON TO CYLINDER BORE............9-30
FLASHER - DESCRIPTION, COMBINATION . 8L-19
FLASHER - OPERATION, COMBINATION . . . 8L-19
FLUSHING - STANDARD PROCEDURE,
COOLING SYSTEM - REVERSE...........7-12
FLUSHING COOLERS AND TUBES -
STANDARD PROCEDURE................7-30
FOG LAMP BULB - INSTALLATION,
FRONT.............................8L-22
FOG LAMP BULB - REMOVAL, FRONT....8L-21
FOG LAMP RELAY - DESCRIPTION,
FRONT.............................8L-22
FOG LAMP RELAY - DESCRIPTION, REAR . 8L-56
FOG LAMP RELAY - DIAGNOSIS AND
TESTING, FRONT.....................8L-23
FOG LAMP RELAY - DIAGNOSIS AND
TESTING, REAR......................8L-57
FOG LAMP RELAY - INSTALLATION,
FRONT.............................8L-24
FOG LAMP RELAY - INSTALLATION,
REAR..............................8L-58
FOG LAMP RELAY - OPERATION, FRONT . . 8L-22
FOG LAMP RELAY - OPERATION, REAR . . . 8L-57
FOG LAMP RELAY - REMOVAL, FRONT . . . 8L-24
FOG LAMP RELAY - REMOVAL, REAR....8L-58
FOG LAMP UNIT - ADJUSTMENT, FRONT . . 8L-25
FOG LAMP UNIT - INSTALLATION,
FRONT
.............................8L-25
FOG LAMP UNIT - REMOVAL, FRONT
.....8L-24
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE
......9-10
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL
............................9-37
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL
...............................9-37FRONT FOG LAMP BULB -
INSTALLATION.......................8L-22
FRONT FOG LAMP BULB - REMOVAL.....8L-21
FRONT FOG LAMP RELAY -
DESCRIPTION.......................8L-22
FRONT FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-23
FRONT FOG LAMP RELAY -
INSTALLATION.......................8L-24
FRONT FOG LAMP RELAY - OPERATION . . 8L-22
FRONT FOG LAMP RELAY - REMOVAL....8L-24
FRONT FOG LAMP UNIT - ADJUSTMENT . . 8L-25
FRONT FOG LAMP UNIT - INSTALLATION . . 8L-25
FRONT FOG LAMP UNIT - REMOVAL.....8L-24
FRONT LAMP BULB - INSTALLATION.....8L-27
FRONT LAMP BULB - REMOVAL.........8L-27
FRONT LAMP UNIT - INSTALLATION.....8L-28
FRONT LAMP UNIT - REMOVAL.........8L-27
FRONT MOUNT - INSTALLATION..........9-44
FRONT MOUNT - REMOVAL.............9-44
FRONT POSITION LAMP BULB -
INSTALLATION.......................8L-28
FRONT POSITION LAMP BULB -
REMOVAL..........................8L-28
FRONT SUSPENSION, SPECIAL TOOLS.....2-1
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL......9-9
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD......................9-19
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE........9-11
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE...........9-10
HAZARD SWITCH - DESCRIPTION.......8L-28
HAZARD SWITCH - INSTALLATION.......8L-30
HAZARD SWITCH - OPERATION.........8L-29
HAZARD SWITCH - REMOVAL..........8L-29
HEAD - CLEANING, CYLINDER...........9-20
HEAD - DESCRIPTION, CYLINDER........9-19
HEAD - INSPECTION, CYLINDER..........9-21
HEAD - INSTALLATION, CYLINDER........9-21
HEAD - OPERATION, CYLINDER..........9-19
HEAD - REMOVAL, CYLINDER...........9-20
HEAD COVER - CLEANING, CYLINDER.....9-26
HEAD COVER - INSPECTION, CYLINDER . . . 9-26
HEAD COVER - INSTALLATION,
CYLINDER...........................9-26
HEAD COVER - REMOVAL, CYLINDER.....9-26
HEAD GASKET - DIAGNOSIS AND
TESTING, CYLINDER...................9-19
HEAD OFF - INSTALLATION, CYLINDER....9-28
HEAD OFF - REMOVAL, CYLINDER........9-27
HEAD ON - INSTALLATION, CYLINDER.....9-28
HEAD ON - REMOVAL, CYLINDER........9-27
HEADLAMP BULB - INSTALLATION.......8L-32
HEADLAMP BULB - REMOVAL..........8L-30
HEADLAMP HIGH BEAM RELAY -
DESCRIPTION.......................8L-33
HEADLAMP HIGH BEAM RELAY -
DIAGNOSIS AND TESTING.............8L-34
HEADLAMP HIGH BEAM RELAY -
INSTALLATION.......................8L-35
HEADLAMP HIGH BEAM RELAY -
OPERATION.........................8L-33
HEADLAMP HIGH BEAM RELAY -
REMOVAL..........................8L-34
HEADLAMP LEVELING MOTOR -
DESCRIPTION.......................8L-35
HEADLAMP LEVELING MOTOR -
INSTALLATION.......................8L-36
HEADLAMP LEVELING MOTOR -
OPERATION.........................8L-36
HEADLAMP LEVELING MOTOR -
REMOVAL..........................8L-36
HEADLAMP LEVELING SWITCH -
DESCRIPTION.......................8L-37
HEADLAMP LEVELING SWITCH -
DIAGNOSIS AND TESTING.............8L-37
HEADLAMP LEVELING SWITCH -
INSTALLATION
.......................8L-38
HEADLAMP LEVELING SWITCH -
OPERATION
.........................8L-37
HEADLAMP LEVELING SWITCH -
REMOVAL
..........................8L-38
HEADLAMP LOW BEAM RELAY -
DESCRIPTION
.......................8L-39
HEADLAMP LOW BEAM RELAY -
DIAGNOSIS AND TESTING
.............8L-40HEADLAMP LOW BEAM RELAY -
INSTALLATION.......................8L-41
HEADLAMP LOW BEAM RELAY -
OPERATION.........................8L-39
HEADLAMP LOW BEAM RELAY -
REMOVAL..........................8L-40
HEADLAMP UNIT - ADJUSTMENT........8L-42
HEADLAMP UNIT - INSTALLATION.......8L-42
HEADLAMP UNIT - REMOVAL...........8L-41
HEAT SHIELDS - DESCRIPTION..........11-4
HEATER - 2.4L - DESCRIPTION, ENGINE
BLOCK..............................7-20
HEATER - 2.4L - OPERATION, ENGINE
BLOCK..............................7-20
HIGH BEAM RELAY - DESCRIPTION,
HEADLAMP.........................8L-33
HIGH BEAM RELAY - DIAGNOSIS AND
TESTING, HEADLAMP.................8L-34
HIGH BEAM RELAY - INSTALLATION,
HEADLAMP.........................8L-35
HIGH BEAM RELAY - OPERATION,
HEADLAMP.........................8L-33
HIGH BEAM RELAY - REMOVAL,
HEADLAMP.........................8L-34
HIGH MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER...............8L-19
HIGH MOUNTED STOP LAMP BULB -
REMOVAL, CENTER...................8L-18
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER...............8L-19
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER...................8L-19
HOAT COOLANT - DESCRIPTION..........7-18
HONING - STANDARD PROCEDURE,
CYLINDER BORE......................9-31
HOSE CLAMPS - DESCRIPTION...........7-1
HOSE CLAMPS - OPERATION.............7-2
HYDRAULIC LIFTERS - INSTALLATION.....9-29
HYDRAULIC LIFTERS - REMOVAL.........9-29
HYDROSTATIC LOCKED ENGINE -
STANDARD PROCEDURE.................9-9
INSPECTION - DIAGNOSIS AND
TESTING, ENGINE OIL LEAK..............9-4
INSPECTION, CAMSHAFT(S).............9-25
INSPECTION, CATALYTIC CONVERTER.....11-3
INSPECTION, CRANKSHAFT.............9-34
INSPECTION, CYLINDER HEAD...........9-21
INSPECTION, CYLINDER HEAD COVER.....9-26
INSPECTION, EXHAUST MANIFOLD.......9-53
INSPECTION, INTAKE MANIFOLD.........9-52
INSPECTION, OIL PUMP................9-50
INSPECTION, RADIATOR................7-24
INSPECTION, RADIATOR PRESSURE CAP . . . 7-25
INSPECTION, REMOVAL................9-28
INSPECTION, ROCKER ARMS............9-30
INSPECTION, STANDARD PROCEDURE.....9-32
INSPECTION, WATER PUMP - 2.4L........7-28
INSTALLATION - BALANCE SHAFT
TIMING.............................9-61
INSTALLATION, 2.4L...................7-20
INSTALLATION, 2.4L...................9-19
INSTALLATION, 2.4L ENGINE....7-14,7-17,7-22,
7-28
INSTALLATION, BALANCE SHAFT
CARRIER............................9-64
INSTALLATION, BALANCE SHAFT CHAIN . . . 9-64
INSTALLATION, BRAKE LAMP SWITCH....8L-18
INSTALLATION, CAMSHAFT OIL SEAL(S) . . . 9-22
INSTALLATION, CAMSHAFT(S)...........9-25
INSTALLATION, CATALYTIC CONVERTER
....11-3
INSTALLATION, CENTER HIGH MOUNTED
STOP LAMP BULB
....................8L-19
INSTALLATION, CENTER HIGH MOUNTED
STOP LAMP UNIT
....................8L-19
INSTALLATION, CLEVIS BRACKET
BUSHING
.............................2-4
INSTALLATION, CRANKSHAFT
............9-34
INSTALLATION, CRANKSHAFT OIL SEAL -
FRONT
..............................9-37
INSTALLATION, CRANKSHAFT OIL SEAL -
REAR
...............................9-39
INSTALLATION, CRANKSHAFT SPROCKET
. . 9-56
INSTALLATION, CROSS-OVER PIPE
.......11-4
INSTALLATION, CYLINDER HEAD
.........9-21
INSTALLATION, CYLINDER HEAD COVER
. . . 9-26
INSTALLATION, CYLINDER HEAD OFF
......9-28
INSTALLATION, CYLINDER HEAD ON
......9-28
KJINDEX 3
Description Group-Page Description Group-Page Description Group-Page

INSTALLATION, DAYTIME RUNNING
LAMP RELAY........................8L-21
INSTALLATION, ENGINE ASSEMBLY.......9-12
INSTALLATION, ENGINE COOLANT
TEMPERATURE SENSOR................7-22
INSTALLATION, EXHAUST MANIFOLD......9-53
INSTALLATION, FRONT FOG LAMP BULB . . 8L-22
INSTALLATION, FRONT FOG LAMP
RELAY.............................8L-24
INSTALLATION, FRONT FOG LAMP UNIT . . 8L-25
INSTALLATION, FRONT LAMP BULB......8L-27
INSTALLATION, FRONT LAMP UNIT......8L-28
INSTALLATION, FRONT MOUNT..........9-44
INSTALLATION, FRONT POSITION LAMP
BULB..............................8L-28
INSTALLATION, HAZARD SWITCH........8L-30
INSTALLATION, HEADLAMP BULB.......8L-32
INSTALLATION, HEADLAMP HIGH BEAM
RELAY.............................8L-35
INSTALLATION, HEADLAMP LEVELING
MOTOR............................8L-36
INSTALLATION, HEADLAMP LEVELING
SWITCH............................8L-38
INSTALLATION, HEADLAMP LOW BEAM
RELAY.............................8L-41
INSTALLATION, HEADLAMP UNIT........8L-42
INSTALLATION, HYDRAULIC LIFTERS......9-29
INSTALLATION, INTAKE MANIFOLD........9-52
INSTALLATION, LAMP.................8L-66
INSTALLATION, LAMP BAR.............8L-66
INSTALLATION, LAMP BAR SWITCH......8L-67
INSTALLATION, LICENSE PLATE LAMP
BULB..............................8L-45
INSTALLATION, LICENSE PLATE LAMP
UNIT..............................8L-46
INSTALLATION, LOWER BALL JOINT.......2-5
INSTALLATION, LOWER CONTROL ARM
BUSHING.............................2-3
INSTALLATION, LOWER SUSPENSION
ARM BUSHING........................2-8
INSTALLATION, MUFFLER...............11-5
INSTALLATION, MULTI-FUNCTION
SWITCH............................8L-53
INSTALLATION, OIL FILTER..............9-47
INSTALLATION, OIL PAN................9-48
INSTALLATION, OIL PUMP..............9-50
INSTALLATION, PARK LAMP RELAY......8L-56
INSTALLATION, PISTON & CONNECTING
ROD................................9-41
INSTALLATION, RADIATOR..............7-24
INSTALLATION, RADIATOR FAN -
ELECTRIC...........................7-27
INSTALLATION, REAR FOG LAMP RELAY . . 8L-58
INSTALLATION, REAR LAMP BULB.......8L-59
INSTALLATION, REAR LAMP UNIT.......8L-60
INSTALLATION, REAR MOUNT...........9-45
INSTALLATION, REPEATER LAMP BULB . . . 8L-60
INSTALLATION, REPEATER LAMP UNIT . . . 8L-61
INSTALLATION, RHD....................5-1
INSTALLATION, ROCKER ARMS..........9-30
INSTALLATION, STRUCTURAL COLLAR....9-44
INSTALLATION, TIMING BELT............9-56
INSTALLATION, TIMING BELT COVER(S) . . . 9-53
INSTALLATION, TIMING BELT
TENSIONER & PULLEY.................9-59
INSTALLATION, TRAILER TOW
CONNECTOR........................8L-61
INSTALLATION, TRAILER TOW RELAY....8L-63
INSTALLATION, UPPER BALL JOINT........2-6
INSTALLATION, UPPER CONTROL ARM
BUSHINGS............................2-4
INSTALLATION, UPPER SUSPENSION
ARM BUSHING........................2-8
INSTALLATION, VIBRATION DAMPER......9-43
INTAKE MANIFOLD - DESCRIPTION.......9-51
INTAKE MANIFOLD - INSPECTION........9-52
INTAKE MANIFOLD - INSTALLATION.......9-52
INTAKE MANIFOLD - OPERATION.........9-51
INTAKE MANIFOLD - REMOVAL..........9-52
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING........................9-51
INTAKE/EXHAUST VALVES & SEATS -
CLEANING
...........................9-27
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION
........................9-27
JOINT - INSTALLATION, LOWER BALL
......2-5
JOINT - INSTALLATION, UPPER BALL
......2-6
JOINT - REMOVAL, LOWER BALL
..........2-5JOINT - REMOVAL, UPPER BALL..........2-6
LAMP - INSTALLATION................8L-66
LAMP - REMOVAL....................8L-66
LAMP BAR - DESCRIPTION.............8L-65
LAMP BAR - DIAGNOSIS AND TESTING . . . 8L-65
LAMP BAR - INSTALLATION............8L-66
LAMP BAR - OPERATION..............8L-65
LAMP BAR - REMOVAL................8L-65
LAMP BAR AIMING - STANDARD
PROCEDURE........................8L-65
LAMP BAR SWITCH - DESCRIPTION.....8L-67
LAMP BAR SWITCH - INSTALLATION.....8L-67
LAMP BAR SWITCH - REMOVAL.........8L-67
LAMP BULB - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-19
LAMP BULB - INSTALLATION, FRONT....8L-27
LAMP BULB - INSTALLATION, FRONT
FOG ...............................8L-22
LAMP BULB - INSTALLATION, FRONT
POSITION..........................8L-28
LAMP BULB - INSTALLATION, LICENSE
PLATE .............................8L-45
LAMP BULB - INSTALLATION, REAR.....8L-59
LAMP BULB - INSTALLATION, REPEATER . . 8L-60
LAMP BULB - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-18
LAMP BULB - REMOVAL, FRONT........8L-27
LAMP BULB - REMOVAL, FRONT FOG....8L-21
LAMP BULB - REMOVAL, FRONT
POSITION..........................8L-28
LAMP BULB - REMOVAL, LICENSE
PLATE .............................8L-44
LAMP BULB - REMOVAL, REAR.........8L-59
LAMP BULB - REMOVAL, REPEATER.....8L-60
LAMP RELAY - DESCRIPTION, DAYTIME
RUNNING...........................8L-20
LAMP RELAY - DESCRIPTION, FRONT
FOG ...............................8L-22
LAMP RELAY - DESCRIPTION, PARK.....8L-54
LAMP RELAY - DESCRIPTION, REAR FOG . 8L-56
LAMP RELAY - DIAGNOSIS AND
TESTING, FRONT FOG.................8L-23
LAMP RELAY - DIAGNOSIS AND
TESTING, PARK......................8L-55
LAMP RELAY - DIAGNOSIS AND
TESTING, REAR FOG..................8L-57
LAMP RELAY - INSTALLATION, DAYTIME
RUNNING...........................8L-21
LAMP RELAY - INSTALLATION, FRONT
FOG ...............................8L-24
LAMP RELAY - INSTALLATION, PARK.....8L-56
LAMP RELAY - INSTALLATION, REAR
FOG ...............................8L-58
LAMP RELAY - OPERATION, DAYTIME
RUNNING...........................8L-20
LAMP RELAY - OPERATION, FRONT FOG . . 8L-22
LAMP RELAY - OPERATION, PARK.......8L-54
LAMP RELAY - OPERATION, REAR FOG . . . 8L-57
LAMP RELAY - REMOVAL, DAYTIME
RUNNING...........................8L-21
LAMP RELAY - REMOVAL, FRONT FOG . . . 8L-24
LAMP RELAY - REMOVAL, PARK........8L-55
LAMP RELAY - REMOVAL, REAR FOG....8L-58
LAMP SWITCH - DESCRIPTION, BACKUP . . 8L-15
LAMP SWITCH - DESCRIPTION, BRAKE . . . 8L-16
LAMP SWITCH - DIAGNOSIS AND
TESTING, BACKUP....................8L-15
LAMP SWITCH - DIAGNOSIS AND
TESTING, BRAKE.....................8L-17
LAMP SWITCH - INSTALLATION, BRAKE . . 8L-18
LAMP SWITCH - OPERATION, BACKUP . . . 8L-15
LAMP SWITCH - OPERATION, BRAKE.....8L-16
LAMP SWITCH - REMOVAL, BRAKE......8L-17
LAMP UNIT - ADJUSTMENT, FRONT FOG . . 8L-25
LAMP UNIT - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-19
LAMP UNIT - INSTALLATION, FRONT.....8L-28
LAMP UNIT - INSTALLATION, FRONT
FOG ...............................8L-25
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-46
LAMP UNIT - INSTALLATION, REAR......8L-60
LAMP UNIT - INSTALLATION, REPEATER
. . 8L-61
LAMP UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP
.....................8L-19
LAMP UNIT - REMOVAL, FRONT
.........8L-27
LAMP UNIT - REMOVAL, FRONT FOG
.....8L-24
LAMP UNIT - REMOVAL, LICENSE PLATE
. . 8L-45LAMP UNIT - REMOVAL, REAR..........8L-59
LAMP UNIT - REMOVAL, REPEATER......8L-61
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
DIAGNOSIS AND TESTING..............8L-7
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-5
LAMPS/LIGHTING - EXTERIOR -
SPECIFICATIONS.....................8L-15
LASH ADJUSTER (TAPPET) NOISE
DIAGNOSIS - DIAGNOSIS AND
TESTING............................9-28
LEAK INSPECTION - DIAGNOSIS AND
TESTING, ENGINE OIL...................9-4
LEAKAGE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMBUSTION
PRESSURE...........................9-3
LEAKS - DIAGNOSIS AND TESTING,
COOLING SYSTEM.....................7-2
LEAKS - DIAGNOSIS AND TESTING,
INTAKE MANIFOLD....................9-51
LEVEL CHECK, STANDARD PROCEDURE
- ENGINE OIL........................9-47
LEVELING MOTOR - DESCRIPTION,
HEADLAMP.........................8L-35
LEVELING MOTOR - INSTALLATION,
HEADLAMP.........................8L-36
LEVELING MOTOR - OPERATION,
HEADLAMP.........................8L-36
LEVELING MOTOR - REMOVAL,
HEADLAMP.........................8L-36
LEVELING SWITCH - DESCRIPTION,
HEADLAMP...........................8L-37
LEVELING SWITCH - DIAGNOSIS AND
TESTING, HEADLAMP.................8L-37
LEVELING SWITCH - INSTALLATION,
HEADLAMP.........................8L-38
LEVELING SWITCH - OPERATION,
HEADLAMP.........................8L-37
LEVELING SWITCH - REMOVAL,
HEADLAMP.........................8L-38
LICENSE PLATE LAMP BULB -
INSTALLATION.......................8L-45
LICENSE PLATE LAMP BULB - REMOVAL . . 8L-44
LICENSE PLATE LAMP UNIT -
INSTALLATION.......................8L-46
LICENSE PLATE LAMP UNIT - REMOVAL . . 8L-45
LIFTERS - INSTALLATION, HYDRAULIC....9-29
LIFTERS - REMOVAL, HYDRAULIC........9-29
LOCKED ENGINE - STANDARD
PROCEDURE, HYDROSTATIC..............9-9
LOW BEAM RELAY - DESCRIPTION,
HEADLAMP.........................8L-39
LOW BEAM RELAY - DIAGNOSIS AND
TESTING, HEADLAMP.................8L-40
LOW BEAM RELAY - INSTALLATION,
HEADLAMP.........................8L-41
LOW BEAM RELAY - OPERATION,
HEADLAMP.........................8L-39
LOW BEAM RELAY - REMOVAL,
HEADLAMP.........................8L-40
LOWER BALL JOINT - INSTALLATION......2-5
LOWER BALL JOINT - REMOVAL..........2-5
LOWER CONTROL ARM BUSHING -
INSTALLATION.........................2-3
LOWER CONTROL ARM BUSHING -
REMOVAL............................2-2
LOWER SUSPENSION ARM BUSHING -
INSTALLATION.........................2-8
LOWER SUSPENSION ARM BUSHING -
REMOVAL............................2-7
LUBRICATION - DESCRIPTION...........9-46
LUBRICATION - OPERATION
.............9-46
MAIN BEARING - FITTING - STANDARD
PROCEDURE
.........................9-35
MANIFOLD - CLEANING, EXHAUST
........9-53
MANIFOLD - DESCRIPTION, EXHAUST
.....9-53
MANIFOLD - DESCRIPTION, INTAKE
.......9-51
MANIFOLD - INSPECTION, EXHAUST
......9-53
MANIFOLD - INSPECTION, INTAKE
........9-52
MANIFOLD - INSTALLATION, EXHAUST
....9-53
MANIFOLD - INSTALLATION, INTAKE
......9-52
MANIFOLD - OPERATION, EXHAUST
.......9-53
MANIFOLD - OPERATION, INTAKE
........9-51
MANIFOLD - REMOVAL, EXHAUST
........9-53
MANIFOLD - REMOVAL, INTAKE
..........9-52
4 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

MANIFOLD LEAKS - DIAGNOSIS AND
TESTING, INTAKE.....................9-51
MEASURING BEARING CLEARANCE
USING PLASTIGAGE - STANDARD
PROCEDURE.........................9-11
MECHANICAL - DIAGNOSIS AND
TESTING, ENGINE......................9-7
MOTOR - DESCRIPTION, HEADLAMP
LEVELING..........................8L-35
MOTOR - INSTALLATION, HEADLAMP
LEVELING..........................8L-36
MOTOR - OPERATION, HEADLAMP
LEVELING..........................8L-36
MOTOR - REMOVAL, HEADLAMP
LEVELING..........................8L-36
MOUNT - INSTALLATION, FRONT.........9-44
MOUNT - INSTALLATION, REAR..........9-45
MOUNT - REMOVAL, FRONT.............9-44
MOUNT - REMOVAL, REAR..............9-45
MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP BULB -
REMOVAL, CENTER HIGH..............8L-18
MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER HIGH..........8L-19
MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER HIGH..............8L-19
MOUNTING - DESCRIPTION, ENGINE......9-44
MUFFLER - DESCRIPTION...............11-4
MUFFLER - INSTALLATION..............11-5
MUFFLER - REMOVAL..................11-4
MULTI-FUNCTION SWITCH -
DESCRIPTION.......................8L-46
MULTI-FUNCTION SWITCH - DIAGNOSIS
AND TESTING.......................8L-50
MULTI-FUNCTION SWITCH -
INSTALLATION.......................8L-53
MULTI-FUNCTION SWITCH - OPERATION . . 8L-48
MULTI-FUNCTION SWITCH - REMOVAL . . . 8L-53
NOISE DIAGNOSIS - DIAGNOSIS AND
TESTING, LASH ADJUSTER (TAPPET)......9-28
OFF - INSTALLATION, CYLINDER HEAD....9-28
OFF - REMOVAL, CYLINDER HEAD........9-27
OIL AND FILTER CHANGE - STANDARD
PROCEDURE, ENGINE..................9-47
OIL FILTER - DESCRIPTION.............9-47
OIL FILTER - INSTALLATION.............9-47
OIL FILTER - REMOVAL.................9-47
OIL GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE..............9-9
OIL LEAK INSPECTION - DIAGNOSIS
AND TESTING, ENGINE..................9-4
OIL LEVEL CHECK, STANDARD
PROCEDURE - ENGINE.................9-47
OIL PAN - INSTALLATION...............9-48
OIL PAN - REMOVAL...................9-48
OIL PRESSURE CHECKING - DIAGNOSIS
AND TESTING, ENGINE.................9-46
OIL PRESSURE SENSOR/SWITCH -
DESCRIPTION........................9-48
OIL PRESSURE SENSOR/SWITCH -
OPERATION..........................9-48
OIL PUMP - ASSEMBLY................9-50
OIL PUMP - CLEANING.................9-49
OIL PUMP - DISASSEMBLY.............9-49
OIL PUMP - INSPECTION...............9-50
OIL PUMP - INSTALLATION.............9-50
OIL PUMP - REMOVAL.................9-49
OIL SEAL - FRONT - INSTALLATION,
CRANKSHAFT........................9-37
OIL SEAL - FRONT - REMOVAL,
CRANKSHAFT........................9-37
OIL SEAL - REAR - INSTALLATION,
CRANKSHAFT........................9-39
OIL SEAL - REAR - REMOVAL,
CRANKSHAFT........................9-38
OIL SEAL(S) - INSTALLATION,
CAMSHAFT..........................9-22
OIL SEAL(S) - REMOVAL, CAMSHAFT.....9-22
ON-BOARD DIAGNOSTICS (OBD) -
DIAGNOSIS AND TESTING...............7-2
OPERATION, BACKUP LAMP SWITCH.....8L-15
OPERATION, BALANCE SHAFT
...........9-59
OPERATION, BRAKE LAMP SWITCH
......8L-16
OPERATION, CAMSHAFT(S)
.............9-23
OPERATION, COMBINATION FLASHER
....8L-19
OPERATION, COOLANT RECOVERY
PRESS CONTAINER
....................7-20OPERATION, COOLING SYSTEM...........7-2
OPERATION, CRANKSHAFT..............9-33
OPERATION, CYLINDER HEAD...........9-19
OPERATION, DAYTIME RUNNING LAMP
RELAY.............................8L-20
OPERATION, DESCRIPTION..............7-20
OPERATION, ENGINE BLOCK HEATER -
2.4L................................7-20
OPERATION, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
OPERATION, EXHAUST MANIFOLD........9-53
OPERATION, FRONT FOG LAMP RELAY . . . 8L-22
OPERATION, HAZARD SWITCH..........8L-29
OPERATION, HEADLAMP HIGH BEAM
RELAY.............................8L-33
OPERATION, HEADLAMP LEVELING
MOTOR............................8L-36
OPERATION, HEADLAMP LEVELING
SWITCH............................8L-37
OPERATION, HEADLAMP LOW BEAM
RELAY.............................8L-39
OPERATION, HOSE CLAMPS..............7-2
OPERATION, INTAKE MANIFOLD..........9-51
OPERATION, LAMP BAR...............8L-65
OPERATION, LAMPS/LIGHTING -
EXTERIOR...........................8L-5
OPERATION, LUBRICATION..............9-46
OPERATION, MULTI-FUNCTION SWITCH . . . 8L-48
OPERATION, OIL PRESSURE SENSOR/
SWITCH..............................9-48
OPERATION, PARK LAMP RELAY........8L-54
OPERATION, PISTON & CONNECTING
ROD................................9-40
OPERATION, RADIATOR FAN - ELECTRIC . . . 7-26
OPERATION, RADIATOR PRESSURE CAP . . . 7-25
OPERATION, REAR FOG LAMP RELAY....8L-57
OPERATION, TRAILER TOW RELAY.......8L-62
OPERATION, WATER PUMP - 2.4L........7-27
PAN - INSTALLATION, OIL...............9-48
PAN - REMOVAL, OIL..................9-48
PARK LAMP RELAY - DESCRIPTION......8L-54
PARK LAMP RELAY - DIAGNOSIS AND
TESTING...........................8L-55
PARK LAMP RELAY - INSTALLATION.....8L-56
PARK LAMP RELAY - OPERATION.......8L-54
PARK LAMP RELAY - REMOVAL.........8L-55
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-5
PIPE - INSTALLATION, CROSS-OVER......11-4
PIPE - REMOVAL, CROSS-OVER..........11-4
PISTON & CONNECTING ROD -
DESCRIPTION........................9-40
PISTON & CONNECTING ROD -
INSTALLATION........................9-41
PISTON & CONNECTING ROD -
OPERATION..........................9-40
PISTON & CONNECTING ROD -
REMOVAL...........................9-40
PISTON RING, FITTING.................9-42
PISTON TO CYLINDER BORE FITTING -
STANDARD PROCEDURE................9-30
PLASTIGAGE - STANDARD PROCEDURE,
MEASURING BEARING CLEARANCE
USING..............................9-11
PLATE LAMP BULB - INSTALLATION,
LICENSE...........................8L-45
PLATE LAMP BULB - REMOVAL,
LICENSE...........................8L-44
PLATE LAMP UNIT - INSTALLATION,
LICENSE...........................8L-46
PLATE LAMP UNIT - REMOVAL, LICENSE . . 8L-45
PLAY - STANDARD PROCEDURE,
CRANKSHAFT END....................9-33
PLUGS - STANDARD PROCEDURE,
ENGINE CORE AND OIL GALLERY.........9-9
POSITION LAMP BULB - INSTALLATION,
FRONT.............................8L-28
POSITION LAMP BULB - REMOVAL,
FRONT
.............................8L-28
PRELIMINARY CHECKS - DIAGNOSIS
AND TESTING
.........................7-2
PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
SURFACE
............................9-11
PRESS CONTAINER - DESCRIPTION,
COOLANT RECOVERY
..................7-20
PRESS CONTAINER - OPERATION,
COOLANT RECOVERY
..................7-20PRESSURE CAP - CLEANING, RADIATOR . . . 7-25
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-25
PRESSURE CAP - DIAGNOSIS AND
TESTING, RADIATOR...................7-25
PRESSURE CAP - INSPECTION,
RADIATOR...........................7-25
PRESSURE CAP - OPERATION,
RADIATOR...........................7-25
PRESSURE CHECKING - DIAGNOSIS AND
TESTING, ENGINE OIL..................9-46
PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION.........................9-3
PRESSURE SENSOR/SWITCH -
DESCRIPTION, OIL....................9-48
PRESSURE SENSOR/SWITCH -
OPERATION, OIL......................9-48
PRESSURE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMPRESSION.......9-3
PULLEY - INSTALLATION, TIMING BELT
TENSIONER..........................9-59
PULLEY - REMOVAL, TIMING BELT
TENSIONER..........................9-59
PUMP - 2.4L - DESCRIPTION, WATER.....7-27
PUMP - 2.4L - INSPECTION, WATER......7-28
PUMP - 2.4L - OPERATION, WATER.......7-27
PUMP - ASSEMBLY, OIL................9-50
PUMP - CLEANING, OIL................9-49
PUMP - DISASSEMBLY, OIL.............9-49
PUMP - INSPECTION, OIL...............9-50
PUMP - INSTALLATION, OIL.............9-50
PUMP - REMOVAL, OIL.................9-49
RADIATOR - CLEANING.................7-24
RADIATOR - DESCRIPTION..............7-22
RADIATOR - INSPECTION...............7-24
RADIATOR - INSTALLATION.............7-24
RADIATOR - REMOVAL.................7-22
RADIATOR FAN - ELECTRIC -
DESCRIPTION........................7-26
RADIATOR FAN - ELECTRIC -
INSTALLATION........................7-27
RADIATOR FAN - ELECTRIC -
OPERATION..........................7-26
RADIATOR FAN - ELECTRIC - REMOVAL . . . 7-26
RADIATOR PRESSURE CAP - CLEANING . . . 7-25
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-25
RADIATOR PRESSURE CAP - DIAGNOSIS
AND TESTING........................7-25
RADIATOR PRESSURE CAP -
INSPECTION.........................7-25
RADIATOR PRESSURE CAP - OPERATION . . 7-25
REAR - INSTALLATION, CRANKSHAFT
OIL SEAL............................9-39
REAR - REMOVAL, CRANKSHAFT OIL
SEAL...............................9-38
REAR FOG LAMP RELAY - DESCRIPTION . . 8L-56
REAR FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-57
REAR FOG LAMP RELAY -
INSTALLATION.......................8L-58
REAR FOG LAMP RELAY - OPERATION . . . 8L-57
REAR FOG LAMP RELAY - REMOVAL.....8L-58
REAR LAMP BULB - INSTALLATION......8L-59
REAR LAMP BULB - REMOVAL..........8L-59
REAR LAMP UNIT - INSTALLATION......8L-60
REAR LAMP UNIT - REMOVAL..........8L-59
REAR MOUNT - INSTALLATION..........9-45
REAR MOUNT - REMOVAL..............9-45
REAR SUSPENSION, SPECIAL TOOLS......2-6
RECOVERY PRESS CONTAINER -
DESCRIPTION, COOLANT...............7-20
RECOVERY PRESS CONTAINER -
OPERATION, COOLANT.................7-20
REFILLING COOLING SYSTEM -
STANDARD PROCEDURE................7-11
RELAY - DESCRIPTION, DAYTIME
RUNNING LAMP.....................8L-20
RELAY - DESCRIPTION, FRONT FOG
LAMP..............................8L-22
RELAY - DESCRIPTION, HEADLAMP
HIGH BEAM
.........................8L-33
RELAY - DESCRIPTION, HEADLAMP LOW
BEAM
..............................8L-39
RELAY - DESCRIPTION, PARK LAMP
.....8L-54
RELAY - DESCRIPTION, REAR FOG LAMP
. 8L-56
RELAY - DESCRIPTION, TRAILER TOW
....8L-62
KJINDEX 5
Description Group-Page Description Group-Page Description Group-Page

RELAY - DIAGNOSIS AND TESTING,
FRONT FOG LAMP....................8L-23
RELAY - DIAGNOSIS AND TESTING,
HEADLAMP HIGH BEAM...............8L-34
RELAY - DIAGNOSIS AND TESTING,
HEADLAMP LOW BEAM...............8L-40
RELAY - DIAGNOSIS AND TESTING,
PARK LAMP.........................8L-55
RELAY - DIAGNOSIS AND TESTING,
REAR FOG LAMP.....................8L-57
RELAY - DIAGNOSIS AND TESTING,
TRAILER TOW.......................8L-62
RELAY - INSTALLATION, DAYTIME
RUNNING LAMP.....................8L-21
RELAY - INSTALLATION, FRONT FOG
LAMP..............................8L-24
RELAY - INSTALLATION, HEADLAMP
HIGH BEAM.........................8L-35
RELAY - INSTALLATION, HEADLAMP
LOW BEAM.........................8L-41
RELAY - INSTALLATION, PARK LAMP.....8L-56
RELAY - INSTALLATION, REAR FOG
LAMP..............................8L-58
RELAY - INSTALLATION, TRAILER TOW . . . 8L-63
RELAY - OPERATION, DAYTIME
RUNNING LAMP.....................8L-20
RELAY - OPERATION, FRONT FOG LAMP . . 8L-22
RELAY - OPERATION, HEADLAMP HIGH
BEAM..............................8L-33
RELAY - OPERATION, HEADLAMP LOW
BEAM..............................8L-39
RELAY - OPERATION, PARK LAMP.......8L-54
RELAY - OPERATION, REAR FOG LAMP . . . 8L-57
RELAY - OPERATION, TRAILER TOW.....8L-62
RELAY - REMOVAL, DAYTIME RUNNING
LAMP..............................8L-21
RELAY - REMOVAL, FRONT FOG LAMP . . . 8L-24
RELAY - REMOVAL, HEADLAMP HIGH
BEAM..............................8L-34
RELAY - REMOVAL, HEADLAMP LOW
BEAM..............................8L-40
RELAY - REMOVAL, PARK LAMP........8L-55
RELAY - REMOVAL, REAR FOG LAMP....8L-58
RELAY - REMOVAL, TRAILER TOW.......8L-63
REMOVAL - CLEANING.................9-55
REMOVAL - INSPECTION...............9-28
REMOVAL, 2.4L.......................7-20
REMOVAL, 2.4L.......................9-19
REMOVAL, 2.4L ENGINE....7-14,7-16,7-22,7-27
REMOVAL, BALANCE SHAFT.............9-60
REMOVAL, BALANCE SHAFT CARRIER.....9-64
REMOVAL, BALANCE SHAFT CHAIN.......9-64
REMOVAL, BRAKE LAMP SWITCH.......8L-17
REMOVAL, CAMSHAFT OIL SEAL(S).......9-22
REMOVAL, CAMSHAFT(S)...............9-24
REMOVAL, CATALYTIC CONVERTER.......11-2
REMOVAL, CENTER HIGH MOUNTED
STOP LAMP BULB....................8L-18
REMOVAL, CENTER HIGH MOUNTED
STOP LAMP UNIT....................8L-19
REMOVAL, CLEVIS BRACKET BUSHING.....2-2
REMOVAL, CRANKSHAFT...............9-33
REMOVAL, CRANKSHAFT OIL SEAL -
FRONT..............................9-37
REMOVAL, CRANKSHAFT OIL SEAL -
REAR...............................9-38
REMOVAL, CRANKSHAFT SPROCKET......9-55
REMOVAL, CROSS-OVER PIPE...........11-4
REMOVAL, CYLINDER HEAD.............9-20
REMOVAL, CYLINDER HEAD COVER.......9-26
REMOVAL, CYLINDER HEAD OFF.........9-27
REMOVAL, CYLINDER HEAD ON..........9-27
REMOVAL, DAYTIME RUNNING LAMP
RELAY.............................8L-21
REMOVAL, ENGINE ASSEMBLY...........9-12
REMOVAL, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
REMOVAL, EXHAUST MANIFOLD.........9-53
REMOVAL, FRONT FOG LAMP BULB......8L-21
REMOVAL, FRONT FOG LAMP RELAY.....8L-24
REMOVAL, FRONT FOG LAMP UNIT......8L-24
REMOVAL, FRONT LAMP BULB.........8L-27
REMOVAL, FRONT LAMP UNIT
..........8L-27
REMOVAL, FRONT MOUNT
..............9-44
REMOVAL, FRONT POSITION LAMP
BULB
..............................8L-28
REMOVAL, HAZARD SWITCH
...........8L-29
REMOVAL, HEADLAMP BULB
...........8L-30REMOVAL, HEADLAMP HIGH BEAM
RELAY.............................8L-34
REMOVAL, HEADLAMP LEVELING
MOTOR............................8L-36
REMOVAL, HEADLAMP LEVELING
SWITCH............................8L-38
REMOVAL, HEADLAMP LOW BEAM
RELAY.............................8L-40
REMOVAL, HEADLAMP UNIT...........8L-41
REMOVAL, HYDRAULIC LIFTERS.........9-29
REMOVAL, INTAKE MANIFOLD...........9-52
REMOVAL, LAMP....................8L-66
REMOVAL, LAMP BAR................8L-65
REMOVAL, LAMP BAR SWITCH.........8L-67
REMOVAL, LICENSE PLATE LAMP BULB . . 8L-44
REMOVAL, LICENSE PLATE LAMP UNIT . . . 8L-45
REMOVAL, LOWER BALL JOINT...........2-5
REMOVAL, LOWER CONTROL ARM
BUSHING.............................2-2
REMOVAL, LOWER SUSPENSION ARM
BUSHING.............................2-7
REMOVAL, MUFFLER...................11-4
REMOVAL, MULTI-FUNCTION SWITCH....8L-53
REMOVAL, OIL FILTER.................9-47
REMOVAL, OIL PAN...................9-48
REMOVAL, OIL PUMP..................9-49
REMOVAL, PARK LAMP RELAY..........8L-55
REMOVAL, PISTON & CONNECTING ROD . . . 9-40
REMOVAL, RADIATOR..................7-22
REMOVAL, RADIATOR FAN - ELECTRIC....7-26
REMOVAL, REAR FOG LAMP RELAY......8L-58
REMOVAL, REAR LAMP BULB..........8L-59
REMOVAL, REAR LAMP UNIT...........8L-59
REMOVAL, REAR MOUNT...............9-45
REMOVAL, REPEATER LAMP BULB.......8L-60
REMOVAL, REPEATER LAMP UNIT.......8L-61
REMOVAL, RHD........................5-1
REMOVAL, ROCKER ARMS..............9-29
REMOVAL, STRUCTURAL COLLAR........9-44
REMOVAL, TIMING BELT................9-55
REMOVAL, TIMING BELT COVER(S).......9-53
REMOVAL, TIMING BELT TENSIONER &
PULLEY.............................9-59
REMOVAL, TRAILER TOW CONNECTOR . . . 8L-61
REMOVAL, TRAILER TOW RELAY........8L-63
REMOVAL, UPPER BALL JOINT...........2-6
REMOVAL, UPPER CONTROL ARM
BUSHINGS............................2-3
REMOVAL, UPPER SUSPENSION ARM
BUSHING.............................2-7
REMOVAL, VIBRATION DAMPER..........9-43
REPAIR OF DAMAGED OR WORN
THREADS - STANDARD PROCEDURE.......9-9
REPEATER LAMP BULB - INSTALLATION . . 8L-60
REPEATER LAMP BULB - REMOVAL......8L-60
REPEATER LAMP UNIT - INSTALLATION . . 8L-61
REPEATER LAMP UNIT - REMOVAL......8L-61
REVERSE FLUSHING - STANDARD
PROCEDURE, COOLING SYSTEM.........7-12
RHD - INSTALLATION...................5-1
RHD - REMOVAL.......................5-1
RING, FITTING - PISTON................9-42
ROCKER ARMS - INSPECTION...........9-30
ROCKER ARMS - INSTALLATION.........9-30
ROCKER ARMS - REMOVAL.............9-29
ROD - DESCRIPTION, PISTON &
CONNECTING.........................9-40
ROD - INSTALLATION, PISTON &
CONNECTING.........................9-41
ROD - OPERATION, PISTON &
CONNECTING.........................9-40
ROD - REMOVAL, PISTON &
CONNECTING.........................9-40
ROD, FITTING - CONNECTING............9-32
RUNNING LAMP RELAY - DESCRIPTION,
DAYTIME...........................8L-20
RUNNING LAMP RELAY - INSTALLATION,
DAYTIME...........................8L-21
RUNNING LAMP RELAY - OPERATION,
DAYTIME
...........................8L-20
RUNNING LAMP RELAY - REMOVAL,
DAYTIME
...........................8L-21
SEAL - FRONT - INSTALLATION,
CRANKSHAFT OIL
.....................9-37
SEAL - FRONT - REMOVAL,
CRANKSHAFT OIL
.....................9-37
SEAL - REAR - INSTALLATION,
CRANKSHAFT OIL
.....................9-39SEAL - REAR - REMOVAL, CRANKSHAFT
OIL ................................9-38
SEALERS - STANDARD PROCEDURE,
FORM-IN-PLACE GASKETS..............9-10
SEAL(S) - INSTALLATION, CAMSHAFT
OIL ................................9-22
SEAL(S) - REMOVAL, CAMSHAFT OIL.....9-22
SEATS - CLEANING, INTAKE/EXHAUST
VALVES .............................9-27
SEATS - DESCRIPTION, INTAKE/
EXHAUST VALVES.....................9-27
SENSOR - DESCRIPTION, ENGINE
COOLANT TEMPERATURE...............7-21
SENSOR - INSTALLATION, ENGINE
COOLANT TEMPERATURE...............7-22
SENSOR - OPERATION, ENGINE
COOLANT TEMPERATURE...............7-21
SENSOR - REMOVAL, ENGINE COOLANT
TEMPERATURE.......................7-21
SENSOR/SWITCH - DESCRIPTION, OIL
PRESSURE..........................9-48
SENSOR/SWITCH - OPERATION, OIL
PRESSURE..........................9-48
SERPENTINE DRIVE BELT DIAGNOSIS -
DIAGNOSIS AND TESTING..............7-15
SHAFT - DESCRIPTION, BALANCE........9-59
SHAFT - OPERATION, BALANCE..........9-59
SHAFT - REMOVAL, BALANCE...........9-60
SHAFT CARRIER - INSTALLATION,
BALANCE............................9-64
SHAFT CARRIER - REMOVAL, BALANCE....9-64
SHAFT CHAIN - INSTALLATION,
BALANCE............................9-64
SHAFT CHAIN - REMOVAL, BALANCE......9-64
SHAFT TIMING, INSTALLATION -
BALANCE............................9-61
SHIELDS - DESCRIPTION, HEAT..........11-4
SPECIAL TOOLS - 2.4L ENGINE..........9-17
SPECIAL TOOLS - COOLING.............7-13
SPECIAL TOOLS - FRONT SUSPENSION.....2-1
SPECIAL TOOLS - REAR SUSPENSION......2-6
SPECIFICATIONS - TORQUE.............7-13
SPECIFICATIONS, 2.4L ENGINE...........9-13
SPECIFICATIONS, LAMPS/LIGHTING -
EXTERIOR..........................8L-15
SPECIFICATIONS, TORQUE..............9-16
SPROCKET - INSTALLATION,
CRANKSHAFT........................9-56
SPROCKET - REMOVAL, CRANKSHAFT.....9-55
STANDARD PROCEDURE - CLEANING.....9-31
STANDARD PROCEDURE - ENGINE OIL
LEVEL CHECK........................9-47
STANDARD PROCEDURE - INSPECTION....9-32
STANDARD PROCEDURE, CAMSHAFT
END-PLAY...........................9-23
STANDARD PROCEDURE, COOLING
SYSTEM - REVERSE FLUSHING..........7-12
STANDARD PROCEDURE, CRANKSHAFT
END PLAY ...........................9-33
STANDARD PROCEDURE, CYLINDER
BORE HONING........................9-31
STANDARD PROCEDURE, DRAINING
COOLING SYSTEM....................7-11
STANDARD PROCEDURE, ENGINE CORE
AND OIL GALLERY PLUGS...............9-9
STANDARD PROCEDURE, ENGINE
GASKET SURFACE PREPARATION.........9-11
STANDARD PROCEDURE, ENGINE OIL
AND FILTER CHANGE..................9-47
STANDARD PROCEDURE, FLUSHING
COOLERS AND TUBES.................7-30
STANDARD PROCEDURE, FORM-IN-
PLACE GASKETS AND SEALERS..........9-10
STANDARD PROCEDURE, HYDROSTATIC
LOCKED ENGINE.......................9-9
STANDARD PROCEDURE, LAMP BAR
AIMING............................8L-65
STANDARD PROCEDURE, MAIN BEARING
- FITTING
............................9-35
STANDARD PROCEDURE, MEASURING
BEARING CLEARANCE USING
PLASTIGAGE
.........................9-11
STANDARD PROCEDURE, PISTON TO
CYLINDER BORE FITTING
...............9-30
STANDARD PROCEDURE, REFILLING
COOLING SYSTEM
....................7-11
STANDARD PROCEDURE, REPAIR OF
DAMAGED OR WORN THREADS
...........9-9
6 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page

STOP LAMP BULB - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP BULB - REMOVAL, CENTER
HIGH MOUNTED.....................8L-18
STOP LAMP UNIT - INSTALLATION,
CENTER HIGH MOUNTED..............8L-19
STOP LAMP UNIT - REMOVAL, CENTER
HIGH MOUNTED.....................8L-19
STRUCTURAL COLLAR - INSTALLATION....9-44
STRUCTURAL COLLAR - REMOVAL.......9-44
SURFACE PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET...........9-11
SUSPENSION ARM BUSHING -
INSTALLATION, LOWER.................2-8
SUSPENSION ARM BUSHING -
INSTALLATION, UPPER..................2-8
SUSPENSION ARM BUSHING -
REMOVAL, LOWER.....................2-7
SUSPENSION ARM BUSHING -
REMOVAL, UPPER......................2-7
SUSPENSION, SPECIAL TOOLS - FRONT....2-1
SUSPENSION, SPECIAL TOOLS - REAR.....2-6
SWITCH - DESCRIPTION, BACKUP LAMP . . 8L-15
SWITCH - DESCRIPTION, BRAKE LAMP . . . 8L-16
SWITCH - DESCRIPTION, HAZARD.......8L-28
SWITCH - DESCRIPTION, HEADLAMP
LEVELING..........................8L-37
SWITCH - DESCRIPTION, LAMP BAR.....8L-67
SWITCH - DESCRIPTION, MULTI-
FUNCTION..........................8L-46
SWITCH - DIAGNOSIS AND TESTING,
BACKUP LAMP......................8L-15
SWITCH - DIAGNOSIS AND TESTING,
BRAKE LAMP.......................8L-17
SWITCH - DIAGNOSIS AND TESTING,
HEADLAMP LEVELING.................8L-37
SWITCH - DIAGNOSIS AND TESTING,
MULTI-FUNCTION....................8L-50
SWITCH - INSTALLATION, BRAKE LAMP . . 8L-18
SWITCH - INSTALLATION, HAZARD......8L-30
SWITCH - INSTALLATION, HEADLAMP
LEVELING..........................8L-38
SWITCH - INSTALLATION, LAMP BAR....8L-67
SWITCH - INSTALLATION, MULTI-
FUNCTION..........................8L-53
SWITCH - OPERATION, BACKUP LAMP . . . 8L-15
SWITCH - OPERATION, BRAKE LAMP.....8L-16
SWITCH - OPERATION, HAZARD.........8L-29
SWITCH - OPERATION, HEADLAMP
LEVELING..........................8L-37
SWITCH - OPERATION, MULTI-FUNCTION . 8L-48
SWITCH - REMOVAL, BRAKE LAMP......8L-17
SWITCH - REMOVAL, HAZARD..........8L-29
SWITCH - REMOVAL, HEADLAMP
LEVELING..........................8L-38
SWITCH - REMOVAL, LAMP BAR........8L-67
SWITCH - REMOVAL, MULTI-FUNCTION . . . 8L-53
SYSTEM - DESCRIPTION, EXHAUST.......11-1
SYSTEM - DIAGNOSIS AND TESTING,
EXHAUST............................11-2
SYSTEM - OPERATION, COOLING..........7-2
SYSTEM - REVERSE FLUSHING -
STANDARD PROCEDURE, COOLING.......7-12
SYSTEM - STANDARD PROCEDURE,
DRAINING COOLING...................7-11
SYSTEM - STANDARD PROCEDURE,
REFILLING COOLING...................7-11
SYSTEM 2.4L ENGINE - DESCRIPTION,
COOLING.............................7-1
SYSTEM DIAGNOSIS CHART -
DIAGNOSIS AND TESTING, COOLING.......7-5
SYSTEM LEAKS - DIAGNOSIS AND
TESTING, COOLING.....................7-2
TEMPERATURE SENSOR - DESCRIPTION,
ENGINE COOLANT.....................7-21
TEMPERATURE SENSOR -
INSTALLATION, ENGINE COOLANT........7-22
TEMPERATURE SENSOR - OPERATION,
ENGINE COOLANT.....................7-21
TEMPERATURE SENSOR - REMOVAL,
ENGINE COOLANT.....................7-21TENSIONER & PULLEY - INSTALLATION,
TIMING BELT.........................9-59
TENSIONER & PULLEY - REMOVAL,
TIMING BELT.........................9-59
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMBUSTION PRESSURE
LEAKAGE.............................9-3
TEST - DIAGNOSIS AND TESTING,
CYLINDER COMPRESSION PRESSURE......9-3
TESTING, BACKUP LAMP SWITCH -
DIAGNOSIS.........................8L-15
TESTING, BRAKE LAMP SWITCH -
DIAGNOSIS.........................8L-17
TESTING, COOLING SYSTEM DIAGNOSIS
CHART - DIAGNOSIS....................7-5
TESTING, COOLING SYSTEM LEAKS -
DIAGNOSIS...........................7-2
TESTING, CYLINDER COMBUSTION
PRESSURE LEAKAGE TEST -
DIAGNOSIS...........................9-3
TESTING, CYLINDER COMPRESSION
PRESSURE TEST - DIAGNOSIS............9-3
TESTING, CYLINDER HEAD GASKET -
DIAGNOSIS..........................9-19
TESTING, ENGINE - DIAGNOSIS...........9-5
TESTING, ENGINE DIAGNOSIS -
PERFORMANCE - DIAGNOSIS.............9-5
TESTING, ENGINE MECHANICAL -
DIAGNOSIS...........................9-7
TESTING, ENGINE OIL LEAK
INSPECTION - DIAGNOSIS...............9-4
TESTING, ENGINE OIL PRESSURE
CHECKING - DIAGNOSIS................9-46
TESTING, EXHAUST SYSTEM -
DIAGNOSIS..........................11-2
TESTING, FRONT FOG LAMP RELAY -
DIAGNOSIS.........................8L-23
TESTING, HEADLAMP HIGH BEAM
RELAY - DIAGNOSIS
..................8L-34
TESTING, HEADLAMP LEVELING SWITCH
- DIAGNOSIS
........................8L-37
TESTING, HEADLAMP LOW BEAM RELAY
- DIAGNOSIS
........................8L-40
TESTING, INTAKE MANIFOLD LEAKS -
DIAGNOSIS
..........................9-51
TESTING, LAMP BAR - DIAGNOSIS
......8L-65
TESTING, LAMPS/LIGHTING - EXTERIOR
- DIAGNOSIS
.........................8L-7
TESTING, LASH ADJUSTER (TAPPET)
NOISE DIAGNOSIS - DIAGNOSIS
.........9-28
TESTING, MULTI-FUNCTION SWITCH -
DIAGNOSIS
.........................8L-50
TESTING, ON-BOARD DIAGNOSTICS
(OBD) - DIAGNOSIS
....................7-2
TESTING, PARK LAMP RELAY -
DIAGNOSIS
.........................8L-55
TESTING, PRELIMINARY CHECKS -
DIAGNOSIS
...........................7-2
TESTING, RADIATOR PRESSURE CAP -
DIAGNOSIS
..........................7-25
TESTING, REAR FOG LAMP RELAY -
DIAGNOSIS
.........................8L-57
TESTING, SERPENTINE DRIVE BELT
DIAGNOSIS - DIAGNOSIS
...............7-15
TESTING, TRAILER TOW RELAY -
DIAGNOSIS
.........................8L-62
THREADS - STANDARD PROCEDURE,
REPAIR OF DAMAGED OR WORN
..........9-9
TIMING BELT - INSTALLATION
...........9-56
TIMING BELT - REMOVAL
...............9-55
TIMING BELT COVER(S) - INSTALLATION
. . . 9-53
TIMING BELT COVER(S) - REMOVAL
......9-53
TIMING BELT TENSIONER & PULLEY -
INSTALLATION
........................9-59
TIMING BELT TENSIONER & PULLEY -
REMOVAL
...........................9-59
TIMING, INSTALLATION - BALANCE
SHAFT
..............................9-61TO CYLINDER BORE FITTING -
STANDARD PROCEDURE, PISTON........9-30
TOOLS - 2.4L ENGINE, SPECIAL..........9-17
TOOLS - COOLING, SPECIAL.............7-13
TOOLS - FRONT SUSPENSION, SPECIAL....2-1
TOOLS - REAR SUSPENSION, SPECIAL.....2-6
TORQUE - SPECIFICATIONS.............9-16
TORQUE, SPECIFICATIONS..............7-13
TOW CONNECTOR - INSTALLATION,
TRAILER...........................8L-61
TOW CONNECTOR - REMOVAL, TRAILER . . 8L-61
TOW RELAY - DESCRIPTION, TRAILER....8L-62
TOW RELAY - DIAGNOSIS AND TESTING,
TRAILER...........................8L-62
TOW RELAY - INSTALLATION, TRAILER . . . 8L-63
TOW RELAY - OPERATION, TRAILER.....8L-62
TOW RELAY - REMOVAL, TRAILER.......8L-63
TOW WIRING - DESCRIPTION, TRAILER . . 8L-64
TRAILER TOW CONNECTOR -
INSTALLATION.......................8L-61
TRAILER TOW CONNECTOR - REMOVAL . . 8L-61
TRAILER TOW RELAY - DESCRIPTION....8L-62
TRAILER TOW RELAY - DIAGNOSIS AND
TESTING...........................8L-62
TRAILER TOW RELAY - INSTALLATION . . . 8L-63
TRAILER TOW RELAY - OPERATION......8L-62
TRAILER TOW RELAY - REMOVAL.......8L-63
TRAILER TOW WIRING - DESCRIPTION . . . 8L-64
TRANS COOLER - DESCRIPTION.........7-30
TUBES - STANDARD PROCEDURE,
FLUSHING COOLERS...................7-30
UNIT - ADJUSTMENT, FRONT FOG LAMP . . 8L-25
UNIT - ADJUSTMENT, HEADLAMP.......8L-42
UNIT - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP................8L-19
UNIT - INSTALLATION, FRONT FOG
LAMP..............................8L-25
UNIT - INSTALLATION, FRONT LAMP.....8L-28
UNIT - INSTALLATION, HEADLAMP.......8L-42
UNIT - INSTALLATION, LICENSE PLATE
LAMP..............................8L-46
UNIT - INSTALLATION, REAR LAMP......8L-60
UNIT - INSTALLATION, REPEATER LAMP . . 8L-61
UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP
................8L-19
UNIT - REMOVAL, FRONT FOG LAMP
.....8L-24
UNIT - REMOVAL, FRONT LAMP
.........8L-27
UNIT - REMOVAL, HEADLAMP
..........8L-41
UNIT - REMOVAL, LICENSE PLATE LAMP
. . 8L-45
UNIT - REMOVAL, REAR LAMP
..........8L-59
UNIT - REMOVAL, REPEATER LAMP
......8L-61
UPPER BALL JOINT - INSTALLATION
.......2-6
UPPER BALL JOINT - REMOVAL
...........2-6
UPPER CONTROL ARM BUSHINGS -
INSTALLATION
.........................2-4
UPPER CONTROL ARM BUSHINGS -
REMOVAL
............................2-3
UPPER SUSPENSION ARM BUSHING -
INSTALLATION
.........................2-8
UPPER SUSPENSION ARM BUSHING -
REMOVAL
............................2-7
USING PLASTIGAGE - STANDARD
PROCEDURE, MEASURING BEARING
CLEARANCE
..........................9-11
VALVES & SEATS - CLEANING,
INTAKE/EXHAUST
.....................9-27
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST
.....................9-27
VIBRATION DAMPER - INSTALLATION
.....9-43
VIBRATION DAMPER - REMOVAL
.........9-43
WATER PUMP - 2.4L - DESCRIPTION
......7-27
WATER PUMP - 2.4L - INSPECTION
.......7-28
WATER PUMP - 2.4L - OPERATION
.......7-27
WIRING - DESCRIPTION, TRAILER TOW
. . 8L-64
WORN THREADS - STANDARD
PROCEDURE, REPAIR OF DAMAGED
OR
..................................9-9
KJINDEX 7
Description Group-Page Description Group-Page Description Group-Page

FASTENER USAGE
DESCRIPTION
DESCRIPTION
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Figure art, specifications and torque references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
THREADED HOLE REPAIR
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 3) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
Fig. 3 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONKJ