2.4 JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

JEEP LIBERTY 200253031090-1 m 2.00~3 Pip Converter, Front 52100544AB 1.7 309.00(J>I-4 -<-," 4 HangerJront 52128598AA 10.50 2' ' 5 Muffleu I ailpipe 52101120AC.7 215.00
~6 Insulator, Front 52128501AA 10.507 Hanger, Rear 52128502AB 3.203 8 Insulator, Rear 52128501AA 10.50
~
---1.
~
3 !"f1
2 2--"-~:;;:~~
~4.4 11800560108513500.2.2~
004-0953;\.;!!..'
2.4L ENG#Includes R&R Battery & Battery Cover5 Harness, Battery2.4L Eng 56044120AD m3.7L Eng 56044172AC m~3
R&RExhaustSystemComplete ..#1.6#Does Not Include R&R Exhaust Manifold or Shield
1 2
169.7071.954HORN
3~~4
l8
8
~
/":\{~
~..~
:;'-7004-09916
53013096AB m .7 94.50 004-0991953013097AA 30 9552109571AA 7:10 1 Horn 56010313AB.3 25.8552109572AA 5.454891416AD m.9 110.00 IGNITION52128546AC 275024LENG52128550AA m .4 29:70 .
2
1 Canister, Vacuum2 Bracket, Canister13 Hose, No.1 Canister4 Hose, No.2 Canister004-09913 5 Pump, Leak Detection6 Tube, Leak Detection53013263AA m 1.3 137.00 7 Solenoid;. Purge4781255AA m 9.50 8 Sensor, uxygen52101249AB 1.1 0.00 2.4L Eng52101150AA 10.50 Front 56031110AA m #.5 100.0052101120AC .7 215.00 Rear 56029112AA m #.5 102.0052128501AA 10.50 3.7L Eng52128502AB 3.20 Front R 56041951AA m #.5 30.8552101126AA 10.50 L 56041950AA m #.5 30.851Rear R 56041953AA m #.5 30.85L 56041952AA m #.5 30.85#Add .3 for Each Additional
w .
~3
~
1-\,
~4 """'-lJ 004-09920
1 Module, Controlll 56041591AD m.6 0.00lIOrder by Application2 Coil, Ignition 5269670 m.4 109.003 Sensor, Crankshaft 56041552AC m .6 16.704 Sensor, Camshaft 56041432AD m .7 16.70
ALTERNATOR
'f§;f-1IGNITION3.7L ENG18.5010.851#.3 35.003
~223.7L ENG004-09918
~004-0992156044530AB m 1.1 200.0056044532AB m 1.1 159.00
56029700AA m .9 405.0056029914AA m .9 350.00
4861371AA 74.70
~3
1 Module, ControlllMan Trans 56041601AD m .6 462.00Auto Trans 56041606AD m .6 490.001l0rder by ApplicationCoil, Ignition 56028138AD m .4 28.352 Sensor, Crankshaft 5066882AA m.6 58.353 Sensor, Camshaft 5066856AA m.7 86.70~3
1 Alternator2.4L Eng124 Amp136 Amp3.7L Eng136 Amp160 Amp2 Bracket, Alternator2.4L Eng3 Belt,Alternator2.4L Engwi A/Cw/o A/C3.7L Eng
53013352AB5281351AB53032037AF
.6.6.7
19.6019.2019.20
R&R Exhaust System Complete #1.9#Does Not Include R&R Exhaust Manifolds or Shields
Jtt?
1~~~:!:;:a~4~
8~
STARTER
BATTERY
Illustration Located in Next ColumnV 004-09915
1 Manifold, Exhaust R 53031086AB m 13.4L 53031085AB m #2.5#R&R Both Sides 4.4jJ004-09538
~~N.A.56041503AA
55136959AB55360084AC
#.2 0.00#.2 4.60
9.35#.5 25.60
44'25!1 Battery44.25 2 Cover, Battery#R&R CompleteI 3 Bracket, Hold-DownI 4 Support, Batteryv
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.Comments or suggestions? Need assistance? Call1-80o-I!54-7030 or 858/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.CH569
.2 14.6019 Shield, Exhaust Manifold Ail 53031092-310 Shield, Front Heat 55176791AA2.70 11 Shield, Rear Heat 55176792AA
~
1 Manifold Exhaust2 Gasket, Exhaust Manifold3 Pipe/Converter, Front4 Hanger:front5 Muffler! I ailpipe6 Insulator, Front7 Hanger, Rear8 Insulator, Rear
9 Shield, Exhaust Manifold 53013264AA10 Shield, Front Heat 55176791AA11 Shield, Rear Heat 55176792AA#W/Exhaust System Removed

Starter2.4L Eng3.7L Eng
STARTER Cont'd
56041436M m .9 159.0056041641AC m 1.8 159.0035 I-
r~..:::---~ ~;i:i~:~'"
4~
Use Procedure Explanation 13 with the following tex!.R&IWindshield ...#2.7#Includes Clean Up Old Adhesive as Necessary
5 ~8
~~~~ -,
S-(::~:~~::~~:::::::~ ,,~(" p-~~ ~
\\\
f,
~
'~
):1
004-09541
1 Cover, Cowl 55155850AB.3 102.002 Pin, Cowl (4) 6501925 1.853 Seal, Cowl 55235927AA.1 16.254 Panel, Dash 55177300AB #7.0 127.00#W/Plenum Panel Removed Deduct 2.05 Panel, Plenum 55176767AC 7.0 270.00
\\\
4~1'"~
JEEP LIBERTY 2002
ELECTRICALCont'd2211 racket, Instrument anel9- 12 Bracket, Hush Panel 78 7.60
113 Kit, Radio Bracke~ 5072596M 11.701]lncludes Both Sides14 Bracket, Audio Equipment 5072606M 10.4515 Striker} Glove Box Latch 5072605M 25.4516 Brk! KI!t Passenger Air Bag-See Air Bag System Section11 Latch, ulove BoxSlate Gray WQ54XDVM.1 35.50Taupe WQ54WL8AA.1 24.8518 Module, PassenQer Air Bag-See Air Bag System Section19 Bracket, Lower Steeling Column 5531498TAA 154.0020 Box, GloveSlate Gray WC86XDVAA #.2 219.00Taupe WC86WL8AA #.2 219.00#Includes R&R Glove Box Latch21 Bezel, CenterLimited Model WA96DX9AA.3 92.75Renegade, Sport Model 5072479AA .3 180.0022 Knob, Li9hter 4685536 12.0023 Outlet, Lighter 4793554 11.0024 Ashtray WA97DX9AA 25.0025 SpeakerStandard AiL 56038610AC 43.00Premium AiL 56038594AC 73.0026 Bracket, UpperSt~ring Column 55314992AA 9.85
~/-
~313028
r:l-32I27
8-34 004-09924
2
7
5WIPER SYSTEM
213 I!
""""",~~~~-~~~4
5
~,..~6
,--d
~ :: 1
11~~~ ~ 19 ~14 .7
21~h13 4 1822 r:13 IIII ~ L16 15~ 18!Jj,j17~ 'j;--16 ~-" ~24 ~ ~
1~20 004-09923
7lf26--
?7 Cluster Ass~Black 56010151AF m .9 445.00Chrome 56010461AF m .9 454.00llAdditional Palts &/or Dealer Contact Required28 Lens, Cluster (a)Black 4728962AB m 1.0 0.00Chrome 4832731AB m 1.0 46.45la) Included wlCluster Assy29 RadioCode RBP 56038586AD.5 650.00Code RBY 56038583AD.5 0.00Code RBB 56038588AG.5 390.00Code RAD 56038585AD.5 1170.00Code RBK 56038589AH.5 460.00Code RBT 56038584AD.5 0.0030 Changer, CD 82203465 .5 345.00131 Cable, CD Changer 56038596AE 37.7032 Switch, Mirror 56010093AA #.2 22.95#Included in R&R Left Front Door Trim Panel, NotIncluded in R&R Instrument Panel33 Switch;, Climate ControlI wi Nv 55037533AB m .5 80.00wlo NC 55037531AB m .5 62.95134 Knob, Climate Controlll 5069169AA 1.451]As Required
8004-09540
on
6--<:~
#1.1
,-"-;:;;;;;;::~4~10 1
WD851DVAAWD851LSAA
WD581DVAAWD581L8AA
WD591DVAAWD591L8AB5072905AA5072906AA
.6 29.35.6 29.35
.6 43.00.6 43.00
#.2 92.85#.2 92.85#.2 10.00#.2 118.00
Use Procedure Explanations 14 and 28 with the following text.Refinish Dash Panel 1.5Refinish Plenum Panel 1.0
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1.800-854-7030 or 8!;8/578-6550, Ext 8220. Fax 1-888-256-7969 or 858/549-0629.570CH
' 2 004-09922
1 Glass, WindshieldChrysler 55235913AC #2.3 0.00 ...NAGS c DW01449GBN #2.3 958.30 Use Procedure Explanation 14 with the following text.#Includes Clean Up Otd Adhesive as Necessary R&llnstrument Panel.. m #5.02 Spacer, Windshield /4) 55360509AA .35 #tncludes R&I Steering Column & Floor Console3 Mould!ng. Upper W/$ 55235917AB 9.60 NOTE: All Parts in this section are included in R&R4 Moulding. Side WIS R 55360052AB .2 58.85 Instrument Panel unless noted otherwiseL 55360053AB .2 58.85 .
5 Mirror, Rear View 4805332AB .2 19.45 16 Button, Rear View Mirror 55076401 8.25 25-{!:Q7 Moulding, Inr W/S Garnish R 5GM92TL2AC .3 46.35 6-0L 5GM93TL2AC .3 46.3598 Visor, Sun 5Illuminated R UY66TL2AA .2 103.00 I 10 6L UY67TL2AA .2 106.00 ~Non-Illuminated R UY64TL2AA .2 61.95 ~ 6 1L UY65TL2AA .2 63.70 ()\4Clip, Visor R/L 5072343AA 2.60
4 Arm, Wiper R 5666970AAL 5066968AA#Includes R&R Wiper Blade5 Module, Wiper 55155895AA6 Reservoir, Washer 5066867AA#Includes R&I/R&R Air Cleaner Assy7 Cap, Reservoir 5066881AA8 Pump, WasherTo 8-3-01 5066880AAFrom 8-3-01 5018129ACGrommet Pump 5011809AA9 Sensor, Fluid Level 4882797Grommet, Sensor 5013755AANozzle, Washer AiL 55155854AB#Included in R&R Cowl Cover
Use Procedure Explanation 14 with the following text.R&IFloorConsole .3
NOTE: All Parts in this section are included in R&R FloorConsole unless noted otherwise.
2
~~~~~~
,~-.- ,-,..1'70 3 Door, Passenger Air Bag-See Air Bag System Section1 16'60 4 Panel, Instrument.116'60Slate Gray..To 6-14-01 WC85XDVAA m #6.5 517.00#.2 24.10 From 6-14-01 WC85XDVAB m#6.5 517.00#.2 26.00 Taupe
To 6-14-01 WC85WL8AA m #6.5 517,0078,35 From 6-14-01 WC85WL8AB m #6.5 517,0078.50 #Includes R&I Steering Column & Floor Console25005 Bracket, Instrument Panel R 5073523AA 39.95, L 5072615AA 30,8588 45 6 Grille, Instrument Panel (4) WC88DX9AA .1 0,00.7 Cover, Instrument Panel531.1100Slate Gray R 5GN55XDVAD .1 10,95, L 5GK19XDVAD .1 17,5094,2005 Taupe R 5GN55WL8AD .1 10.95, L 5GK19WL8AD .1 17,50#.2 10,00 8 Bezel, No.1 Instrument PanelLimted Model WB02DX9AA.2 30,70 004-09544Renegade, Sport ModelSlate Gray WB021DVAA.2 30.70 1 Console, FloorTaupe WB021L8AA.2 30,70 Man Trans9 Bezel, No.2 Instrument Panel Slate GrayLimited Model WB03DX9AA.1 25,45 TaupeRenegade, Sport Model Auto TransSlate Gray WB031DVAA.1 25.45 Slate GrayTaupe WB031 L8AA .1 25.45 Taupe10 Bezel, No.3 Instrument Panel 2 Lid, ConsoleLimited Model WB05DX9AA.1 22.10 Slate Grayi Renegade, Sport Model TaupeISlate Gray WB051DVAA.1 22.10 3 Latch, LidTaupe WB051l8AA.1 22.10 4 Hinge, Lid

JEEP LIBERTY 2002
4'M"anuaIWindows R 55360036AA #.3 66.70L 55360027AA #.3 66.70#WlDoor Glass RemovedPower Windows1! R 55360034AA #.3 46.35L 55360035AA #.3 46.351]Additional Paris &/or Dealer Col'ltact RequiredMotor, Window Ail N.A #.3 0.00#R&R One Side Complete, w/D'~or Glass RemovedHandle, Window R/L FW80WI_5 6.95
~5
~
REAR DOOR Cont'd
Refinish UpperHinge-~~ .Refinish Lower Hinge R&I Outside Handle Assy #/ncludes R&I Trim PanelR/L .3R/L .3AiL #.5
2
1
11
..PUse Procedure Explanations 17 and 28 with the following tex/.3004-09564~
SHEET METAL121 Console, Overheadw/Sunroofw/o SunroofModule, Consolew/Garage Door Opener2 Lamp, Consolew/Sunroof Switchw/o Sunroof Switch3 Lens, LampI 4 Wiring Console5 Bulb, 'Console (2)Switch, SunroofSwitch, Reading Lamp
WA951L2AA5O14271AA
4760145BF
WA901L2AAPB83TL2AB55196755AA4760644LOOOO1925GM78TL2AA4685445
.4 00.45.4 189.00
315.00
.3 66.35.3 78.20.1 6.50.3 20.85.1 1.9575.105.00
3.5
1.0~7
e-d r
10~
9-d
Refinish RoofOulside Add 10 R&R Roof Panel
To Drill for & Install Luggage Rack5
~12 3
~"
3
ROOF LUGGAGE RACK
4004-09561R&I Luggage RackAssy .5R&R Luggage Rack Complete (Includes R&I) 8
NOTE: All Parts in this section are included in R&R LuggageRack Complete unless noted otherwise.
#.3 5O.35l#.3 45:75-#.3 81.75 1 Panel Roof#.3 81.75 w/Sunroof 55176995AB #16.5 215.00.2 875 wlo Sunroof 55176994AB #15.5 155.002.75 #Does Not Inc/l~de R&R Quslter Glass2'95 2 Panel, Front Header 55177022AA 1.0 22.952.95 3 Bow, No.1 Roof15.70 wlo Sunroof 553602E:1AA 1.0 18.102:85 4 Bow, No.2 Roof 5517699:~AA 1.0 18.101AA 1.0 18.102.8510.00 EXTERIOR TRIM~
I ~-
T ~;:../ 4~~b -8 11--dJ'~~:;;f~~::::::=~- 3 6
12 '
004-09559
1 Latch, DoorManual Locks R 55177046ABL 55177047ABPower Locks R 55177044ABL 55177045AB#Wrrrim Panel Removed2 Striker, Latch AiL 4780607AA3 Spacer, Striker AiL 45202894 Rod, Inside Lock R 5072360AAL 5O72361AACover, Latch AiL 5014395AA5 Rod, Inside Handle R 5072356AAL 5072357AA6 Rod, Lock Knob R 55360464AAL 55360465AA7 Handle, Outside R 55360334AB #.2 36.00 IL 55360335AB #.2 36.00#Wrrrim Panel Removed8 Hinge, Upper AiL 55177030AA #.2 26.259 Hinge, Lower AiL 55177030AA #.2 26.25#W/Door & Upper Center Trim Panel Removed10 Check, Door AiL 55177036AB #.2 26.50#Wrrrim Panel Removed11 Seal, Lower Door AiL 55235930AA .2 9.0012 Weatherstrip, Door1] AiL 5GU15WL5AA .6 57.201]Addilional Paris &/or Dealer Contact Required
"--"~~~~-~,'" -~$ --.""",," _,,;-r-:>"'-~,,--'"~~ -s:",,- -~-'"",," 6"",-""~-/-. '- /,'--=, I'
1
'"'.."
.4 90.25
13.1013.1012.4512.45
#.3 59.50#.3 59.50
0.000.00
0.000.00
.8 409.00
#.3 59.50
#.3 59.50
GLASS & PARTS1 Moulding, Roofw/Roof~ack
wiD Roof Rack
.5.5.5.5
54.2054.2066.20166.20
1-{12
R 553601i'4AAL 553601i'5AAR 553601i'6AAL 553601i7AA
9
p
R&I Headliner.2.8v
,~,17=~'7~
t'...'"004-09932 ""',Ii;-
1 Rail, Luggage Rack AIL 55360419ABCover, luggage RackFront R 55360424AAL 55360425AA3 Rear R 55360426AAIL 55360427AA4 Rail, Luggage Rack CrossFront 55360526AARear 55156586AA#R&R Both .4I 5 Cap, Screw Cover (2iSidelAIL 55156591AA6 Cap, Cross Rail End (2JSide Ail 55156597AA7 Cover, Cross RailFront SJA18ZSPAARear SJA19ZSPAA8 Carrier Assy, CargoRenegade Model 5HZ66ZSPAB9 Rail, Front Cross~Renegade Model 55360526AB10 Rail, Rear Cross1\Renegade Model 55156586AB~fncfuded w/Cargo Carrier Assy#R&R Both.411 Isolator, Cargo Carrierw/Sunroof
WiD Sunroof
3
2, ,
~
6
R 55156592ABL 55156593ABR 55156594ABL 55156595AB
9.709.709.709.70.J/004-09563
LIGHT BAR004-09930
1 Glass, Rear DoorChrysler-Tinted R 55360378ABL 55360379ABNAGSGreen R/L DDO9986-7GTYPrivacy R/L DD10064-3YPY2 Glass/Channel, GlassChrysler-TintedGreen R 55235876ABL 55235877ABPrivacy R 55360172ABL 55360173ABNAGSGreen R/L DVO9993-4GTNPrivacy R/L DV10Q65-6YPY#W/Door Glass Removed3 Weatherstrip, Frt Pillar R/L 55235860AA4 Weatherstrip, Outer Belt R 55235872AAL 55235873AA5 Weatherstrip, Inner Belt R 55235886ABL 55235887AB
1.0 195.001.0 210.00
1.0 403.651.0 411.85
2
3~45
~~6
004-09933
1 Cover, Light Bar2 lamPILight Bar (4)3 Bulb 4l4 Cover, ens5 Bar, Support6 Harness, Light Bar
5HZO1ZSPAB52112063ABLOOO90065HZO7RXFAB5083967 AA52112062AA
1 Headliner1l Iw/Sunroolw/Side Air Bag OY911 L2AA 2.8 627.00'wlo Side Air Bag UY731L2AA 2.8 800.00wlo Sunroofw/Side Air Bag UY87TL2AA 2.8 627.00wlo Side Air Bag' UY71TL2AA 2.8 735.001]Additional Parts &/or Dealer Contact Required2 Handle, Grab R UY681L2AA .1 0.00L UY691L2AA .1 0.00#.3 139.00'Lamp, Cargo 5FT10TL2 43.50#.3 139.00 Lens, ~argo Lamp. 55196755AA 6.50#.3 145.00 Moulding, Rear Intenor#.3 145.00 Slate Gray 5GP80WL5AC 11.50Taupe 5GP80XDVAC 11.50#.3 0.00 Clip, Mldg Retainer (!9) 6506311 AA .45#.3 737.10
.2 13.95.2 24.751R&I Overhead Console .2.2 24.7520.25 NOTE: All Parts in this section are included in R&R Overhead20.25 Console unless noted otherwise.
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 8581578-6550, Ext 8220. Fax 1-888-256-7969 or 8581549-0629.574
165.00143.0010.000.00160.0040.35
2,

JEEP LIBERTY 2002
QUARTER GLASS Conf'd410
OjJ.::::::::~~~~::::::::::;;;')t';
0.000.000.000.00
,...,.,,-
Privacyw/Antenna A 55360056AB #1.5L 55235923AB #1.5w/o Antenna A 55235922AB #1.5L 55235923AB #1.5NAGSTintedw/Antenna A DQO9990GTN #1.5 0.00L DQO9989GTN #1.5 302.751w/o Antenna AIL DO09988-9GTN #1.5 302.75Privacyw/Antenna A DO10069YPN #1.5 270.85L DQ10068YPN #1.5 297.95w/o Antenna AIL DO10067-8YPN #1.5 297.95#Includes Clean Up Old Adhesive as Necessary2 Spacer, Glass (4) 55360509M .35
32~
3~4~004-09943
55156554M55156275AB55156405M55156277M
Decal, Aear Gate1 "Jeep""3.7L""CAD"4 "Up Country"Use Procedure Explanations 25 and 28 with the fol/owing text.
R&IGlassAssy 3~
R&I Trim Panel ~~~~
~ '
.2~2 3
1\11 ..1-1[1\1
4~ '--004-09573-J2~
j~
.2 22.85 2 004-09575.2 13.101.2 25.45 1 Drum, Brake Ail 52128270AA m '.3 85.00.2 11.00 #R&R Both Sides.52 Shoe Set, Brake 5O66147AA m 11.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45l 506615tAA m #.3 30.45#W/Axle Shaft Assy Removed4 Shaft Assy, Axle R 5066484AA m.7 294.00l 5O66485AA m.7 295.005 Studl Wheell1 (5/Side) Ail 5016496AA m 1.2516 Retainer, Axle~ Ail 5O66486AA m'1.1 9.007 Seal, Axle~ Ail 5O12824AA m'1.1 3.458 Bearing, Axle1[ Ail 5012825AA m #1.1 56.509 Retainer, Beann9~ Ail 5O72894AA m #1.1 12.25~Included w/Axle Shaft Assy#R&R One Side Com~lefeSensor, Rear ABS-See ABS7Brakes Section10 Housing Assy, AxIe1] 5O66495AB m #5,0 1485.00~Additional Parts &/or Dealer Contact RequiredHousing, Axle (a) 5O66477AA m 17.7 817.00(a) Included w/Axle Housing Assy#Includes R&R Axle Shafts Assemblies
1 GlassChrYslerTinted 55360340AB.6 458.00Pnvacy 55360342AB650000NAGS ..
Tinted DBO9991GTY.6 1042.75 004-09572Pnvacy DBO9991YPY.6 1177301.Solar DB10070YPY.6 1177:30 1 Panel,RearGaIeTrlm~2 Hinge, Glass R 55360216AB #.4 23.95 wlStorage NetL 55360217AB #.4 23.95 Slate Gray#R&R Both Sides .5, Included in R&R Glass Taupe3 Stay, Glass AiL 55360171AA 2 3135 wlo Storage Net4 Striker, Glass 55360220AA #:2 21:50 Slate Gray#Included in R&R Glass Taupe
SHE6S)(DVACSHE6S\'lL5AC
SGE69;(DVACSGE69"lL5AC
.2 220.00.2 220.00
.2 125.00.2 125.00
#.1 20.4555360309M#WlTrim Panel Removed17111
WIPER SYSTI:MUse Procedure Explanations 25 and 28 with the fol/owing text.
SHEET METAUHARDWAREr10
1--17.l1
19-f1 ~21
~ E:-22 24
23~ ~~~
~~:==~~Y~::C:;==::~~O9576
11 Arm Assy, Upper Control 52088901AB m .8 212.0012 Joint, Ball~ 52088647M m #.3 50.0013 Bushing, Control Arm~ AiL 52086425 m #.2 11.95#W/Upper Control Arm Assy Removed.1 16.60 14 Bracket, Ball Join~ 52088894M m 56.25#.2 20.45 15 Bolt, Bracke~ 6503610 2.2016 Nu1, Bo~ 6503711 1'.451.60 ~/ncluded wlUpper Control Ann Assy4.95 17 Bolt, No.1 Mounting AiL 6504748 3.851.60 18 Bolt, No.2 Mounting (3) 6505445M 2.455.50 19 Absorber, Shock AiL 52088673AB m #.4 0.005.60 #R&R Both Sides .6, wlCoil Spring Removed Deduct .37.75 20 Isolator, Upper Spring AiL 52088707AA m 7.85#.3 125.00 1 Bumper, Ul?per AiL 52088705AB m 16.602 Spring, ColI'l AiL 52088695AB m #.6 54.95#.2 7.95 1jAdditlonal Palts &/or Dealer Contact Required#R&R Both Sides 1.0AiL 52128524M m 17.95AiL 52088682AB m #.6 102.00#WIAxle Housing Removed Deduct .325 Bar, Stabilizer 52088677AB m .5 127.00
~~~ "I fJ-s
9
~
Refinish Rear Gate Panel Outside 2.0Add for Jambs & Interior 1.0RefinishUpperGateHinge .2Refinish Lower Gate Hinge .2R&I Rear Gale Assy #1.4#Includes R&VR&R Left Qualter Trim PanelR&I Outside Handle #.4#Includes R&I Trim PanelR&ISpareTireBracket .2
7 56 I 8
l.s~-10 m'-
I004-09574 ---
1 Blade, Wiper 5066964AA2 Arm, Wiper 5066965AA#Includes R&R Wiper Blade3 Cover, Wiper Arm 550766504 Nut, Wiper Arm 65001655 Cover, Motor 550766506 Nut, Motor 65022637 Bezel, Motor 55155B87AA8 Stop, Wiper 5515~~86AA9 Motor, Wiper 55155e:84AA#w!rrim Panel Removed10 Nozzle, Washer 55156158AA#Included in R&R Roof Panel
4WD
4
-~~_~~~7~"'- --~3~ 1 ~~ 004-09570
1 Panel, Rear Gate 55176934AC #4.0 375.00#Includes R&VR&R Left Qualter Trim Panel2 Hinge, GateUpper 52850558AA #.2Lower 52850559AA #.2#WlRear Gate Assy RemovedCheck, Gate 55360170AA #.2 38.8513 Latch, Glass 55360357 AA #.2 70.85 Use Procedure Explanation 23 with the following text.Latch, Gate 55360359AA #.2 55.754 Handle, Outside 55360331AC #.35 Weatherstrip, Upper Gate 55360065AA #.2 -14.10 I#Wnrim Panel Removed6 Sta.bilizer, Gate 55360324AC 6.20 l R&I Suspension/Axle Assy .m 3.07Stnker 55176954AA.2 12.60~ Check Rear Alignment .m .88 Spacer, Striker 5507548.3 1.50, Add to Adjustrront Alignment9Bracket,SpareWheel-SeeWheelSecllon 2WD m .710 Weatherstrip, Rear 55716958AA .2 0.00 4WD m 1.0Bleed Brake Systemwi ABS m .6w/oABS m .3
NOTE: R&I/R&R Does Not include illignment or bleed brakesystem
Illustration Located in Next Column
1 Drum, Brake AIL 52128270AA m #.3 85.00#R&R Both Sides .52 Shoe Set, Brake 5066147AA m #1.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45L 5066151AA m #.3 30.45#W/Axle Shaft Assy Removed
labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call1-80D-854-7030 or 8!i8/578-6550, Ex1 8220. Fax 1-888-256-7969 or 858/549-0629.576CH

JEEP
ž
2002
LIBERTY
SERVICE MANUAL and
2.4L GAS SUPPLEMENT
To order the special service tools used and
illustrated, please refer to the instructions on
inside back cover.
NO PART OF THIS PUBLICATION MAY BE
REPRODUCED, STORED IN A RETRIEVAL
SYSTEM, OR TRANSMITTED, IN ANY FORM OR
BY ANY MEANS, ELECTRONIC, MECHANICAL,
PHOTOCOPYING, RECORDING, OR OTHERWISE,
WITHOUT THE PRIOR WRITTEN PERMISSION
OF DAIMLERCHRYSLER CORPORATION.
DaimlerChrysler Corporation reserves the right to make changes in design or
to make additions to or improvements in its products without imposing any
obligations upon itself to install them on its products previously manufac-
tured.
Litho in U.S.A. Copyright 2001 DaimlerChrysler Corporation
7.5M0901

FOREWORD
This manual is designed as a supplement to be used along with the 2002 Liberty service manual,
81-370-02060. It includes information related to the 2.4L gas engine installed in this vehicle by
DaimlerChrysler Corporation. For diagnosis or service procedures relating to other components or systems,
refer to the 2002 Liberty Service Manual.
The information contained in this service manual has been prepared for the professional automotive tech-
nician involved in daily repair operations. Information describing the operation and use of standard and
optional equipment is included in the Owner's Manual provided with the vehicle.
Information in this manual is divided into groups. These groups contain description, operation, diagnosis,
testing, adjustments, removal, installation, disassembly, and assembly procedures for the systems and compo-
nents. To assist in locating a group title page, use the Group Tab Locator on the following page. The solid bar
after the group title is aligned to a solid tab on the first page of each group. The first page of the group has
a contents section that lists major topics within the group. If you are not sure which Group contains the infor-
mation you need, look up the Component/System in the alphabetical index located in the rear of this manual.
A Service Manual Comment form is included at the rear of this manual. Use the form to provide
DaimlerChrysler Corporation with your comments and suggestions.
Tightening torques are provided as a specific value throughout this manual. This value represents the
midpoint of the acceptable engineering torque range for a given fastener application. These torque values are
intended for use in service assembly and installation procedures using the correct OEM fasteners. When
replacing fasteners, always use the same type (part number) fastener as removed.
DaimlerChrysler Corporation reserves the right to change testing procedures, specifications, diagnosis,
repair methods, or vehicle wiring at any time without prior notice or incurring obligation.

GROUP TAB LOCATOR
Introduction
0Lubrication & Maintenance
2Suspension
2SSuspension
3Differential & Driveline
5Brakes
5SBrakes
6Clutch
7Cooling
7SCooling
8AAudio
8BChime/Buzzer
8EElectronic Control Modules
8FEngine Systems
8GHeated Systems
8HHorn
8IIgnition Control
8JInstrument Cluster
8LLamps
8LSLamps
8MMessage Systems
8NPower Systems
8ORestraints
8PSpeed Control
8QVehicle Theft Security
8RWipers/Washers
8WWiring
9Engine
9SEngine
11Exhaust System
11SExhaust System
13Frame & Bumpers
14Fuel System
19Steering
21Transmission and Transfer Case
22Tires/Wheels
23Body
24Heating & Air Conditioning
25Emissions Control
Component and System Index
2.4L Gas Component and System Index
Service Manual Comment Forms
NOTE: For New Vehicle Preparation information, see the separate
publication, 81-170-00003.
NOTE: Group names with the suffix(S(indicate groups pertaining to the
the 2.4L Gas Supplement

VEHICLE IDENTIFICATION NUMBER DECODING CHART
POSITION INTERPRETATION CODE = DESCRIPTION
1 Country of Origin 1 = United States
2 Make J = Jeep
3 Vehicle Type 4 = MPV W/O Side Airbags.
8 = MPV With Side Airbags.
4 Gross Vehicle Weight Rating F = 4001 - 5000 lbs.
G = 5001 - 6000 lbs.
5 Vehicle Line K = Liberty 4X2 (LHD)
L = Liberty 4X4 (LHD)
M = Cherokee 4X4 (RHD)
6 Series 3 = Liberty Renegade
4 = Liberty Sport/Cherokee Sport
5 = Liberty Limited/Cherokee Limited
7 Body Style 8 = Sport Utility - 4 Door
8 Engine K = 3.7L 6 cyl MPI Gasoline
1 = 2.4L 4 cyl MPI Gasoline
7 = 2.5L 4 cyl Diesel
9 Check Digit 0 through 9 or X
10 Model Year 2=2002
11 Assembly Plant W = Toledo North Assembly Plant
12 thru 17 Vehicle Build Sequence
VEHICLE SAFETY
CERTIFICATION LABEL
DESCRIPTION
A vehicle safety certification label (Fig. 6) is
attached to every DaimlerChrysler Corporation vehi-
cle. The label certifies that the vehicle conforms to all
applicable Federal Motor Vehicle Safety Standards.
The label also lists:
²Month and year of vehicle manufacture.
²Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR's) arebased on a minimum rim size and maximum cold tire
inflation pressure.
²Vehicle Identification Number (VIN).
²Type of vehicle.
²Bar code.
²Month, Day and Hour (MDH) of final assembly.
²Paint and Trim codes.
²Country of origin.
The label is located above the door hinge on the
driver-side A-pillar.
Fig. 6 Vehicle Safety Certification LabelÐTypical
KJINTRODUCTION 9
VEHICLE IDENTIFICATION NUMBER (Continued)