Transmission JEEP LIBERTY 2002 KJ / 1.G Manual PDF

OPERATION
The ElectroMechanical Instrument Cluster (EMIC)
is designed to allow the vehicle operator to monitor
the conditions of many of the vehicle components and
operating systems. The gauges and indicators in the
EMIC provide valuable information about the various
standard and optional powertrains, fuel and emis-
sions systems, cooling systems, lighting systems,
safety systems and many other convenience items.
The EMIC is installed in the instrument panel so
that all of these monitors can be easily viewed by the
vehicle operator when driving, while still allowing
relative ease of access for service. The microproces-sor-based EMIC hardware and software uses various
inputs to control the gauges and indicators visible on
the face of the cluster. Some of these inputs are hard
wired, but most are in the form of electronic mes-
sages that are transmitted by other electronic mod-
ules over the Programmable Communications
Interface (PCI) data bus network. (Refer to 8 -
ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/COMMUNICATION - OPERATION).
The EMIC microprocessor smooths the input data
using algorithms to provide gauge readings that are
accurate, stable and responsive to operating condi-
tions. These algorithms are designed to provide
Fig. 2 EMIC Gauges & Indicators
1 - SKIS INDICATOR 16 - REAR FOG LAMP INDICATOR
2 - AIRBAG INDICATOR 17 - ABS INDICATOR
3 - LOW FUEL INDICATOR 18 - CHARGING INDICATOR
4 - WAIT-TO-START INDICATOR 19 - WATER-IN-FUEL INDICATOR
5 - OVERDRIVE-OFF INDICATOR 20 - ENGINE TEMPERATURE GAUGE
6 - COOLANT LOW INDICATOR 21 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
7 - SEATBELT INDICATOR 22 - ODOMETER/TRIP ODOMETER DISPLAY
8 - TACHOMETER 23 - CRUISE INDICATOR
9 - LEFT TURN INDICATOR 24 - LOW OIL PRESSURE INDICATOR
10 - HIGH BEAM INDICATOR 25 - TRANSMISSION OVERTEMP INDICATOR
11 - RIGHT TURN INDICATOR 26 - PART TIME 4WD INDICATOR
12 - SPEEDOMETER 27 - BRAKE INDICATOR
13 - FRONT FOG LAMP INDICATOR 28 - FULL TIME 4WD INDICATOR
14 - 4WD LOW MODE INDICATOR 29 - SECURITY INDICATOR
15 - MALFUNCTION INDICATOR LAMP (MIL) 30 - FUEL GAUGE
8J - 4 INSTRUMENT CLUSTERKJ
INSTRUMENT CLUSTER (Continued)

On or Start positions, the trip odometer will be reset
to 0.0 kilometers (miles). The VFD must be display-
ing the trip odometer information in order for the
trip odometer information to be reset.
²Warning Display- The odometer or trip odom-
eter information will be toggled at two second inter-
vals with a warning display when certain monitored
conditions are active. If multiple conditions are
active, the VFD will toggle each active warning and
the odometer/trip odometer information at two sec-
ond intervals. Once the vehicle is moving and a vehi-
cle speed input is received by the instrument cluster,
each active warning will be displayed for three two-
second intervals before the VFD reverts to displaying
only the selected odometer or trip odometer informa-
tion. The warnings and monitored conditions include:
²ªdoorº- A door is open or not fully latched.
²ªgateº- The tailgate is open or not fully
latched.
²ªglassº- The rear flip-up glass is open or not
fully latched.
²ªlowashº- The fluid level in the washer reser-
voir is low.
²ªno busº- The instrument cluster can detect no
PCI bus communication. This message is illuminated
solid when there is no PCI bus communication, and
will override the display of all other active warning
displays.
²Communication Error- If the cluster fails to
receive a distance message during normal operation,
it will hold and display the last data received until
the ignition switch is turned to the Off position. If
the cluster does not receive a distance message
within one second after the ignition switch is turned
to the On position, it will display the last distance
message stored in the cluster memory. If the cluster
is unable to display distance information due to an
error internal to the cluster, ªerrorº will be displayed
in the VFD.
²Actuator Test- Each time the cluster is put
through the actuator test, the VFD will step sequen-
tially through a display of ª111111 ºthrough ª999999º,
then display the cluster software version number to
confirm the functionality of the VFD and the cluster
control circuitry.
The PCM continually monitors the vehicle speed
pulse information received from the Body Control
Module (BCM), then sends the proper distance mes-
sages to the instrument cluster. For further diagnosis
of the odometer/trip odometer or the instrument clus-
ter circuitry that controls these functions, (Refer to 8
- ELECTRICAL/INSTRUMENT CLUSTER - DIAG-
NOSIS AND TESTING). For proper diagnosis of the
vehicle speed sensor, the BCM, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the odometer/tripodometer, a DRBIIItscan tool is required. Refer to
the appropriate diagnostic information.
OVERDRIVE OFF INDICATOR
DESCRIPTION
An overdrive off indicator is standard equipment
on all instrument clusters, but is only functional on
vehicles equipped with the optional overdrive auto-
matic transmission. The overdrive off indicator is
located above the fuel gauge and to the left of the
tachometer in the instrument cluster. The overdrive
off indicator consists of a stencil-like cutout of the
text ªO/D OFFº in the opaque layer of the instrument
cluster overlay. The dark outer layer of the overlay
prevents the indicator from being clearly visible
when it is not illuminated. An amber Light Emitting
Diode (LED) behind the cutout in the opaque layer of
the overlay causes the ªO/D OFFº text to appear in
amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the overdrive
off indicator is dimmable, which is adjusted using the
panel lamps dimmer control ring on the left control
stalk of the multi-function switch. The overdrive off
indicator is serviced as a unit with the instrument
cluster.
OPERATION
The overdrive off indicator gives an indication to
the vehicle operator when the Off position of the
overdrive off switch has been selected, disabling the
electronically controlled overdrive feature of the auto-
matic transmission. This indicator is controlled by a
transistor on the instrument cluster electronic circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Program-
mable Communications Interface (PCI) data bus. The
overdrive off indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the overdrive off indicator for the following
reasons:
²Overdrive Off Lamp-On Message- Each time
the cluster receives an overdrive off lamp-on message
8J - 26 INSTRUMENT CLUSTERKJ
ODOMETER (Continued)

from the PCM indicating that the Off position of the
overdrive off switch has been selected, the overdrive
off indicator will be illuminated. The indicator
remains illuminated until the cluster receives an
overdrive off lamp-off message from the PCM or until
the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the overdrive off indicator
will be turned on, then off again during the bulb
check portion of the test in order to confirm the func-
tionality of the LED and the cluster control circuitry.
The PCM continually monitors the overdrive off
switch to determine the proper outputs to the auto-
matic transmission. The PCM then sends the proper
overdrive off lamp-on and lamp-off messages to the
instrument cluster. For further diagnosis of the over-
drive off indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the overdrive con-
trol system, the PCM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the overdrive off indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
REAR FOG LAMP INDICATOR
DESCRIPTION
A rear fog lamp indicator is standard equipment on
all instrument clusters, but is only functional on
vehicles equipped with the optional rear fog lamps,
which are available only in certain markets where
they are required. The rear fog lamp indicator is
located above the engine temperature gauge and to
the right of the speedometer in the instrument clus-
ter. The rear fog lamp indicator consists of a stencil-
like cutout of the International Control and Display
Symbol icon for ªRear Fog Lightº in the opaque layer
of the instrument cluster overlay. The dark outer
layer of the overlay prevents the indicator from being
clearly visible when it is not illuminated. An amber
Light Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the icon to appear
in amber through the translucent outer layer of the
overlay when it is illuminated from behind by the
LED, which is soldered onto the instrument cluster
electronic circuit board. When the exterior lighting is
turned On, the illumination intensity of the rear fog
lamp indicator is dimmable, which is adjusted using
the panel lamps dimmer control ring on the left con-
trol stalk of the multi-function switch. The rear fog
lamp indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The rear fog lamp indicator gives an indication to
the vehicle operator whenever the rear fog lamps are
illuminated. This indicator is controlled by a transis-
tor on the instrument cluster electronic circuit board
based upon the cluster programming and electronic
messages received by the cluster from the Body Con-
trol Module (BCM) over the Programmable Commu-
nications Interface (PCI) data bus. The rear fog lamp
indicator Light Emitting Diode (LED) is completely
controlled by the instrument cluster logic circuit, and
that logic will allow this indicator to operate when-
ever the instrument cluster receives a battery cur-
rent input on the fused B(+) circuit. Therefore, the
LED can be illuminated regardless of the ignition
switch position. The LED only illuminates when it is
provided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
rear fog lamp indicator for the following reasons:
²Rear Fog Lamp-On Message- Each time the
cluster receives a rear fog lamp-on message from the
BCM indicating the rear fog lamps are turned On,
the rear fog lamp indicator will be illuminated. The
indicator remains illuminated until the cluster
receives a rear fog lamp-off message from the BCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the rear fog lamp indicator
will be turned on, then off again during the bulb
check portion of the test to confirm the functionality
of the LED and the cluster control circuitry.
The BCM continually monitors the exterior light-
ing (multi-function) switch to determine the proper
outputs to the rear fog lamp relay. The BCM then
sends the proper rear fog lamp indicator lamp-on and
lamp-off messages to the instrument cluster. For fur-
ther diagnosis of the rear fog lamp indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the rear fog lamp system, the
BCM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the rear
fog lamp indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
SEATBELT INDICATOR
DESCRIPTION
A seatbelt indicator is standard equipment on all
instrument clusters. The seatbelt indicator is located
above the fuel gauge and to the right of the tachom-
eter in the instrument cluster. The seatbelt indicator
consists of a stencil-like cutout of the International
Control and Display Symbol icon for ªSeat Beltº in
the opaque layer of the instrument cluster overlay.
KJINSTRUMENT CLUSTER 8J - 27
OVERDRIVE OFF INDICATOR (Continued)

sends the proper vehicle speed messages to the
instrument cluster. For further diagnosis of the
speedometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the BCM, the PCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the speedometer, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TACHOMETER
DESCRIPTION
A tachometer is standard equipment on all instru-
ment clusters. The tachometer is located to the left of
the speedometer in the instrument cluster. The
tachometer consists of a movable gauge needle or
pointer controlled by the instrument cluster circuitry,
and a fixed 255 degree scale on the gauge dial face
that reads left-to-right from 0 to 7 for gasoline
engines, or from 0 to 5 for diesel engines. The text
ªRPM X 1000º imprinted on the cluster overlay
directly below the hub of the tachometer needle iden-
tifies that each number on the tachometer scale is to
be multiplied by 1000 rpm. The gasoline engine
tachometer has a red zone beginning at 5800 RPM,
while the red zone for the diesel engine tachometer
begins at 4300 RPM. The tachometer graphics are
dark blue and red against a beige field, making them
clearly visible within the instrument cluster in day-
light. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the dark blue
graphics appear blue and the red graphics appear
red. The orange gauge needle is internally illumi-
nated. Gauge illumination is provided by replaceable
incandescent bulb and bulb holder units located on
the instrument cluster electronic circuit board. The
tachometer is serviced as a unit with the instrument
cluster.
OPERATION
The tachometer gives an indication to the vehicle
operator of the engine speed. This gauge is controlled
by the instrument cluster electronic circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The tachome-
ter is an air core magnetic unit that receives battery
current on the instrument cluster electronic circuit
board through the fused ignition switch output (run-
start) circuit whenever the ignition switch is in the
On or Start positions. The cluster is programmed tomove the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Speed Message- Each time the cluster
receives an engine speed message from the PCM it
will calculate the correct engine speed reading and
position the gauge needle at that speed position on
the gauge scale. The cluster will receive a new
engine speed message and reposition the gauge
pointer accordingly about every 86 milliseconds. The
gauge needle will continue to be positioned at the
actual engine speed position on the gauge scale until
the ignition switch is turned to the Off position.
²Communication Error- If the cluster fails to
receive an engine speed message, it will hold the
gauge needle at the last indication for about six sec-
onds, or until the ignition switch is turned to the Off
position, whichever occurs first. If a new engine
speed message is not received after about six sec-
onds, the gauge needle will return to the far left
(low) end of the scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in sequence in order to confirm the functionality of
the gauge and the cluster control circuitry.
The PCM continually monitors the crankshaft posi-
tion sensor to determine the engine speed, then
sends the proper engine speed messages to the
instrument cluster. For further diagnosis of the
tachometer or the instrument cluster circuitry that
controls the gauge, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-
ING). For proper diagnosis of the crankshaft position
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the tachometer, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
TRANS TEMP INDICATOR
DESCRIPTION
A transmission over-temperature indicator is stan-
dard equipment on all instrument clusters, but is
only functional on vehicles equipped with an optional
automatic transmission. The transmission over-tem-
perature indicator is located near the lower edge of
the instrument cluster, between the tachometer and
the speedometer. The transmission over-temperature
indicator consists of a stencil-like cutout of the words
ªTRANS TEMPº in the opaque layer of the instru-
ment cluster overlay. The dark outer layer of the
overlay prevents the indicator from being clearly vis-
KJINSTRUMENT CLUSTER 8J - 33
SPEEDOMETER (Continued)

ible when it is not illuminated. An amber Light
Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the ªTRANS
TEMPº text to appear in amber through the translu-
cent outer layer of the overlay when the indicator is
illuminated from behind by the LED, which is sol-
dered onto the instrument cluster electronic circuit
board. The transmission over-temperature indicator
is serviced as a unit with the instrument cluster.
OPERATION
The transmission over-temperature indicator gives
an indication to the vehicle operator when the trans-
mission fluid temperature is excessive, which may
lead to accelerated transmission component wear or
failure. This indicator is controlled by a transistor on
the instrument cluster electronic circuit board based
upon the cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Programmable Com-
munications Interface (PCI) data bus. The transmis-
sion over-temperature indicator Light Emitting Diode
(LED) is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the LED
will always be off when the ignition switch is in any
position except On or Start. The LED only illumi-
nates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the transmission over-temperature indi-
cator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the transmission over-tem-
perature indicator is illuminated for about three sec-
onds as a bulb test.
²Trans Over-Temp Lamp-On Message- Each
time the cluster receives a trans over-temp lamp-on
message from the PCM indicating that the transmis-
sion fluid temperature is 135É C (275É F) or higher,
the indicator will be illuminated. The indicator
remains illuminated until the cluster receives a trans
over-temp lamp-off message from the PCM, or until
the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the trans over-temp indi-
cator will be turned on, then off again during the
bulb check portion of the test to confirm the function-
ality of the LED and the cluster control circuitry.
The PCM continually monitors the transmission
temperature sensor to determine the transmission
operating condition. The PCM then sends the proper
trans over-temp lamp-on and lamp-off messages to
the instrument cluster. If the instrument clusterturns on the transmission over-temperature indicator
due to a high transmission oil temperature condition,
it may indicate that the transmission and/or the
transmission cooling system are being overloaded or
that they require service. For further diagnosis of the
transmission over-temperature indicator or the
instrument cluster circuitry that controls the indica-
tor, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the transmission temperature
sensor, the PCM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the transmission over-temperature indicator, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
TURN SIGNAL INDICATOR
DESCRIPTION
Two turn signal indicators, one right and one left,
are standard equipment on all instrument clusters.
The turn signal indicators are located near the upper
edge of the instrument cluster, between the speedom-
eter and the tachometer. Each turn signal indicator
consists of a stencil-like cutout of the International
Control and Display Symbol icon for ªTurn Warningº
in the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents these
icons from being clearly visible when they are not
illuminated. A green Light-Emitting Diode (LED)
behind each cutout in the opaque layer of the cluster
overlay causes the indicator to appear in green
through the translucent outer layer of the overlay
when it is illuminated from behind by the LED,
which is soldered onto the instrument cluster elec-
tronic circuit board. The turn signal indicators are
serviced as a unit with the instrument cluster.
OPERATION
The turn signal indicators give an indication to the
vehicle operator that the turn signal (left or right
indicator flashing) or hazard warning (both left and
right indicators flashing) have been selected and are
operating. These indicators are controlled by two
individual hard wired inputs from the combination
flasher circuitry within the hazard switch to the
instrument cluster electronic circuit board. Each turn
signal indicator Light Emitting Diode (LED) is
grounded on the instrument cluster electronic circuit
board at all times; therefore, these indicators remain
functional regardless of the ignition switch position.
Each LED will only illuminate when it is provided
battery current by the combination flasher circuitry
of the hazard switch.
8J - 34 INSTRUMENT CLUSTERKJ
TRANS TEMP INDICATOR (Continued)

front of the vehicle. In certain markets where
required, a headlamp leveling actuator motor is
included on each headlamp.
²Park Lamps- The park lamps include the front
park lamps and front side marker lamps that are
integral to the front lamp units mounted at each end
of the bumper fascia at the front of the vehicle, as
well as the rear park lamps and rear side marker
lamps that are integral to the rear lamp units
mounted to the back of the quarter panel on each
side of the tailgate at the rear of the vehicle. The
park lamps include a license plate lamp or lamps,
depending upon the requirements of the market for
which the vehicle is manufactured. Vehicles with a
license plate tub located near the left end of the rear
bumper fascia have a single lamp, while vehicles
with a license plate module located on the spare tire
carrier have two license plate lamps. In certain mar-
kets where required, a front position lamp that is
integral to each headlamp unit is illuminated instead
of the front park lamps and front side marker lamps
in the park lamps circuit; and, a rectangular, red
reflector is located on the rear bumper fascia just
inboard and below each rear lamp unit.
²Rear Fog Lamps- Rear fog lamps are avail-
able only in certain markets where they are required
equipment. The rear fog lamps are integral to the
rear lamp units mounted to the back of the quarter
panel on each side of the tailgate at the rear of the
vehicle.
²Turn Signal Lamps- The turn signal lamps
include the front turn signal and front side marker
lamps that are integral to the front lamp units
mounted at each end of the bumper fascia at the
front of the vehicle, as well as rear turn signal lamps
that are integral to the rear lamp units mounted to
the back of the quarter panel on each side of the tail-
gate at the rear of the vehicle. In certain markets
where required, a repeater lamp unit mounted to
each front fender just behind the front wheel opening
is illuminated instead of the front side marker lamp
in each turn signal lamp circuit.
Other components of the exterior lighting system
for this model include:
²Combination Flasher- An electronic combina-
tion flasher is integral to the hazard warning switch
in the center of the instrument panel.
²Backup Lamp Switch- Vehicles equipped with
a manual transmission have a plunger-type backup
lamp switch located on the transmission housing. ATransmission Range Sensor (TRS) integral to the
solenoid pack on the valve body of the optional elec-
tronic automatic transmission performs the backup
lamp switch function on models that are so equipped.
²Brake Lamp Switch- A plunger-type brake
lamp switch is located on the steering column sup-
port bracket under the instrument panel and actu-
ated by the brake pedal arm.
²Body Control Module- The Body Control
Module (BCM) is located on the Junction Block (JB)
under the driver side outboard end of the instrument
panel. (Refer to 8 - ELECTRICAL/ELECTRONIC
CONTROL MODULES/BODY CONTROL MODULE
- DESCRIPTION).
²Daytime Running Lamp Relay- Vehicles
manufactured for sale in Canada use a solid state
Daytime Running Lamps (DRL) relay installed in the
Junction Block (JB) instead of the conventional high
beam relay.
²Front Fog Lamp Relay- Vehicles equipped
with the optional front fog lamps have a front fog
lamp relay located in the Junction Block (JB).
²Hazard Switch- The hazard switch is located
near the center of the instrument panel and includes
the integral electronic combination flasher circuitry
for the hazard warning system and the turn signal
system.
²Headlamp Leveling Motor- A headlamp lev-
eling actuator motor is located on the back of each
headlamp housing of vehicles manufactured for cer-
tain markets where this equipment is required.
²Headlamp Leveling Switch- A thumbwheel
actuated headlamp leveling switch is mounted in the
driver side inboard instrument panel trim bezel of
vehicles manufactured for certain markets where this
equipment is required.
²High Beam Relay- A high beam relay is
located in the Junction Block (JB) of all vehicles
except those that are manufactured for sale in Can-
ada. Canadian vehicles have a solid state Daytime
Running Lamps (DRL) relay in the JB instead of the
high beam relay.
²Low Beam Relay- A low beam relay is located
in the Junction Block (JB) of all vehicles.
²Multi-Function Switch- The multi-function
switch is located on the top of the steering column,
just below the steering wheel. The multi-function
switch includes a left (lighting) control stalk and a
right (wiper) control stalk. The left control stalk is
dedicated to providing almost all of the driver con-
1 - HEADLAMP UNIT (2)
2 - REPEATER LAMP UNIT (2)
3 - FRONT POSITION LAMP (2)
4 - FRONT LAMP UNIT (2)
5 - FRONT FOG LAMP (2)6 - CENTER HIGH MOUNTED STOP LAMP UNIT
7 - REAR LAMP UNIT
8 - LICENSE PLATE LAMP UNIT
8L - 4 LAMPS/LIGHTING - EXTERIORKJ
LAMPS/LIGHTING - EXTERIOR (Continued)

trols for both the exterior and interior lighting sys-
tems.
²Park Lamp Relay- A park lamp relay is
located in the Junction Block (JB) of all vehicles.
²Rear Fog Lamp Relay- Vehicles manufac-
tured for certain markets where rear fog lamps are
required equipment have a rear fog lamp relay
located in the Junction Block (JB).
²Trailer Tow Adapter- Vehicles equipped with
a factory-installed trailer towing package have an
adapter provided that adapts the factory-installed
heavy duty 7-way trailer tow connector to a conven-
tional 4-way light duty connector.
²Trailer Tow Connector- Vehicles equipped
with a factory-installed trailer towing package have a
heavy duty 7-way trailer tow connector installed in a
bracket on the trailer hitch receiver.
²Trailer Tow Relays- Vehicles equipped with a
factory-installed trailer towing package have a con-
nector bank containing four relays located behind the
right quarter trim panel and over the right rear
wheel housing. The four relays are used to supply
fused ignition switch output (run), brake lamps, right
turn signal, and left turn signal outputs to a trailer
through the trailer tow wiring and connectors.
Hard wired circuitry connects the exterior lighting
system components to the electrical system of the
vehicle. These hard wired circuits are integral to sev-
eral wire harnesses, which are routed throughout the
vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the exterior lighting
system components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
OPERATION
Following are paragraphs that briefly describe the
operation of each of the major exterior lighting sys-
tems. The hard wired circuits and components of the
exterior lighting systems may be diagnosed and
tested using conventional diagnostic tools and proce-
dures. However, conventional diagnostic methods
may not prove conclusive in the diagnosis of the Body
Control Module (BCM), the ElectroMechanical
Instrument Cluster (EMIC), the Powertrain Control
Module (PCM), or the Programmable Communica-
tions Interface (PCI) data bus network. The most
reliable, efficient, and accurate means to diagnose
the BCM, the EMIC, the PCM, and the PCI data busnetwork inputs and outputs related to the various
exterior lighting systems requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
BACKUP LAMPS
The backup (or reverse) lamps have a path to
ground at all times through their connection to the
rear lighting wire harness from a take out of the rear
body wire harness with an eyelet terminal connector
that is secured by a ground screw to the base of the
right D-pillar behind the quarter trim panel. The
backup lamps receive battery current from a fused
ignition switch output (run) fuse in the Junction
Block (JB) on the back-up lamp feed circuit only
when the backup lamp switch (manual transmission),
or backup lamp switch circuit of the Transmission
Range Sensor (TRS - electronic automatic transmis-
sion) is closed by the gearshift mechanism within the
transmission.
BRAKE LAMPS
The brake (or stop) lamps have a path to ground at
all times through their connection to the rear light-
ing wire harness from a take out of the rear body
wire harness with an eyelet terminal connector that
is secured by a screw to the base of the right D-pillar
behind the quarter trim panel. The Center High
Mounted Stop Lamp (CHMSL) has a path to ground
at all times through its connection to the rear body
wire harness from a take out of the rear body wire
harness with an eyelet terminal connector that is
secured by a ground screw to the driver side D-pillar
(left side D-pillar for left-hand drive, right side D-pil-
lar for right-hand drive) behind the quarter trim
panel. The brake lamps and CHMSL receive battery
current from a fused B(+) fuse in the Junction Block
(JB) on the brake lamp switch output circuit only
when the brake lamp switch circuit of the brake
lamp switch is closed by the brake pedal arm.
DAYTIME RUNNING LAMPS
Vehicles manufactured for sale in Canada illumi-
nate the high beam filament at a reduced intensity
when the engine is running and the exterior lamps
are turned off. This feature is enabled by the Body
Control Module (BCM) and a solid state Daytime
Running Lamps (DRL) relay, which is installed in the
Junction Block (JB) and the high beam relay is omit-
ted. When the BCM monitors an engine speed signal
of greater than 450 RPM and the status of the exte-
rior lighting switch input from the multi-function
switch is Off, the BCM duty cycles the DRL relay to
produce illumination of the headlamp high beam fil-
aments at a reduced intensity. The BCM also pro-
vides normal headlamp high beam operation through
the DRL relay on vehicles so equipped. When the
KJLAMPS/LIGHTING - EXTERIOR 8L - 5
LAMPS/LIGHTING - EXTERIOR (Continued)

reliable, efficient, and accurate means to diagnose
the BCM, the EMIC, the PCM, and the PCI data bus
network inputs and outputs related to the various
exterior lighting systems requires the use of a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
When diagnosing the exterior lighting circuits,
remember that high generator output can burn out
bulbs rapidly and repeatedly; and, that dim or flick-
ering bulbs can be caused by low generator output or
poor battery condition. If one of these symptoms is a
problem on the vehicle being diagnosed, be certain to
diagnose and repair the battery and charging system
as required. Also keep in mind that a good ground is
necessary for proper lighting operation. If a lighting
problem is being diagnosed that involves multiple
symptoms, systems, or components the problem can
often be traced to a loose, corroded, or open ground.
For complete circuit diagrams, refer to the appropri-
ate wiring information. The wiring information
includes wiring diagrams, proper wire and connectorrepair procedures, details of wire harness routing
and retention, connector pin-out information and
location views for the various wire harness connec-
tors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
BACKUP LAMPS
CONDITION POSSIBLE CAUSES CORRECTION
BACKUP LAMP DOES
NOT ILLUMINATE1. Faulty or missing fuse. 1. Test and replace backup lamp fuse as
required.
2. Faulty or missing bulb. 2. Test and replace backup lamp bulb as
required.
3. Faulty switch. 3. Test and replace backup lamp switch
(manual transmission) or transmission
range sensor (automatic transmission) as
required.
4. Faulty ground circuit. 4. Test and repair backup lamp ground
circuit as required.
5. Faulty feed circuit. 5. Test and repair open back-up lamp feed
circuit as required.
BACKUP LAMP DOES
NOT EXTINGUISH1. Faulty switch. 1. Test and replace backup lamp switch
(manual transmission) or transmission
range sensor (automatic transmission) as
required.
2. Faulty feed circuit. 2. Test and repair shorted back-up lamp
feed circuit as required.
8L - 8 LAMPS/LIGHTING - EXTERIORKJ
LAMPS/LIGHTING - EXTERIOR (Continued)

SPECIFICATIONS - LAMPS/LIGHTING -
EXTERIOR
BULB SPECIFICATIONS
LAMP BULB
Backup 3157 P27/7W
Brake 3157 P27/7W
Center High Mounted
Stop921/W16W
Front Fog 9145
Front Park 3157 P27/7W
Front Position W5W
Front Side Marker 168
Front Turn 3157 P27/7W
Headlamp (North
America)9007QL
Headlamp (Rest-Of-
World)H-4 W0W6
License Plate (North
America)168
License Plate (Rest-Of-
World)W5W
Rear Fog 3157 P27/7W
Rear Park/Tail 3157 P27/7W
Rear Turn 3157 P27/7W
Side Repeater W5W
BACKUP LAMP SWITCH
DESCRIPTION
Vehicles equipped with a manual transmission
have a normally open, spring-loaded plunger type
back-up lamp switch (Fig. 2). The backup lamp
switch is located in a threaded hole on the side of the
manual transmission housing, beneath the floor
panel of the vehicle. The backup lamp switch has a
threaded body and a hex formation near the plunger
end of the switch, and an integral connector recepta-
cle at the opposite end of the switch. When installed,
only the connector receptacle and the hex formation
are visible on the outside of the transmission hous-
ing. Vehicles with an optional electronic automatic
transmission have a Transmission Range Sensor
(TRS) that is used to perform several functions,
including that of the backup lamp switch. The TRS is
described in further detail elsewhere in this service
information. The backup lamp switch cannot be
adjusted or repaired and, if faulty or damaged, the
entire switch unit must be replaced.
OPERATION
The backup lamp switch controls the flow of bat-
tery current to the backup lamp bulbs at the back of
the vehicle through an output on the back-up lamp
feed circuit. The switch plunger is mechanically actu-
ated by the gearshift mechanism within the trans-
mission, which will depress the switch plunger and
close the switch contacts whenever the reverse gear
has been selected. The switch receives battery cur-
rent through a fuse in the Junction Block (JB) on a
fused ignition switch output (run) circuit whenever
the ignition switch is in the On position. A take out
of the engine wire harness connects the backup lamp
switch to the vehicle electrical system. The backup
lamp switch and circuits can be tested using conven-
tional diagnostic tools and methods.
DIAGNOSIS AND TESTING - BACKUP LAMP
SWITCH
(1) Disconnect and isolate the battery negative
cable.
(2) Raise and support the vehicle.
(3) Locate and disconnect the engine wire harness
connector for the backup lamp switch from the
switch connector receptacle.
(4) Check for continuity between the two terminal
pins in the backup lamp switch connector receptacle.
(a) With the gear selector lever in the Reverse
position, there should be continuity.
(b) With the gear selector lever in any position
other than Reverse, there should be no continuity.
Fig. 2 Backup Lamp Switch - Typical
1 - MANUAL TRANSMISSION
2 - BACKUP LAMP SWITCH
3 - ENGINE WIRE HARNESS
KJLAMPS/LIGHTING - EXTERIOR 8L - 15
LAMPS/LIGHTING - EXTERIOR (Continued)

INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the headlamp high beam relay to the
proper receptacle in the Junction Block (JB) (Fig. 30).
(2) Align the headlamp high beam relay terminals
with the terminal cavities in the JB receptacle.
(3) Push firmly and evenly on the top of the head-
lamp high beam relay until the terminals are fully
seated in the terminal cavities in the JB receptacle.
(4) Reinstall the end cap onto the driver side out-
board end of the instrument panel. (Refer to 23 -
BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL END CAP - INSTALLATION).
(5) Reconnect the battery negative cable.
HEADLAMP LEVELING MOTOR
DESCRIPTION
The headlamp leveling motor is located on the rear
inboard side of each headlamp unit on models
equipped with the headlamp leveling system, which
is available only in certain markets where required
(Fig. 31). The motor is encased within a molded plas-
tic housing and is secured by an integral wedge-type
mounting boss on its forward surface to a flanged
receptacle on the back of the headlamp unit housing.
A rubber seal around the circumference of the
mounting boss is compressed and seals the motor to
the headlamp unit when the boss is properly
installed in the flanged receptacle. The outside of the
motor housing features an integral molded connector
receptacle on its rearward surface, a hex-headed
adjusting screw extends from the top of the housing,
and a plastic pushrod with a ball formation on its
free end extends from the center of the mounting
boss at the front. Within the motor housing is a
12-volt Direct Current (DC) servo motor, an elec-
tronic controller board that includes the motor logic
circuits, and an integral screw-drive transmission.
The headlamp leveling motor is connected to the
vehicle electrical system through a dedicated take
out and connector of the front fascia wire harness.
The headlamp leveling motor cannot be repaired
and, if faulty or damaged, the unit must be replaced.
Fig. 30 Junction Block - Outboard Side (RHD Shown
- Rotate 180É for LHD)
1 - JB/BCM CONNECTOR
2 - HIGH BEAM RELAY
3 - DRL RELAY
Fig. 31 Headlamp Unit - With Leveling
1 - LEVELING MOTOR (IF EQUIPPED)
2 - BOOT SEAL
3 - ADJUSTING SCREW
4 - LOCATOR TAB
5 - HOUSING
6 - FRONT POSITION LAMP SOCKET & BULB
7 - HEADLAMP BULB
8 - MOUNTING TAB (2)
KJLAMPS/LIGHTING - EXTERIOR 8L - 35
HEADLAMP HIGH BEAM RELAY (Continued)