evap JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL
DESCRIPTION
All models have a Vehicle Emission Control Infor-
mation (VECI) Label. DaimlerChrysler permanently
attaches the label in the engine compartment (Fig.
4). The label cannot be removed without defacing
label information and destroying label.
The label contains the vehicle's emission specifica-
tions and vacuum hose routings. All hoses must be
connected and routed according to the label.
The label also contains an engine vacuum sche-
matic. There are unique labels for vehicles built for
sale in the state of California and the country of
Canada. Canadian labels are written in both the
English and French languages.
The VECI label contains the following:
²Engine family and displacement
²Evaporative family
²Emission control system schematic
²Certification application
²Engine timing specifications (if adjustable)
²Idle speeds (if adjustable)
²Spark plug and gap
VEHICLE IDENTIFICATION
NUMBER
DESCRIPTION
The Vehicle Identification Number (VIN) plate is
located on the lower left A-pillar and is visible
through the windshield (Fig. 5). The VIN contains 17
characters that provide data concerning the vehicle.
Refer to the VIN decoding chart to determine the
identification of a vehicle.
The Vehicle Identification Number is also
imprinted on the:
²Vehicle Safety Certification Label.
²Frame rail.
To protect the consumer from theft and possible
fraud the manufacturer is required to include a
Check Digit at the ninth position of the Vehicle Iden-
tification Number. The check digit is used by the
manufacturer and government agencies to verify the
authenticity of the vehicle and official documenta-
tion. The formula to use the check digit is not
released to the general public.
Fig. 4 VECI LABEL LOCATION
1 - RADIATOR SUPPORT
2 - VECI LABEL
Fig. 5 VIN NUMBER LOCATION
1 - A-PILLAR
2 - VIN CODE PLATE
8 INTRODUCTIONKJ

CONDITION POSSIBLE CAUSES CORRECTION
STEAM IS COMING FROM THE
FRONT OF VEHICLE NEAR THE
GRILL AREA WHEN WEATHER IS
WET, ENGINE IS WARMED UP
AND RUNNING, AND VEHICLE IS
STATIONARY. TEMPERATURE
GAUGE IS IN NORMAL RANGE1. During wet weather, moisture
(snow, ice or rain condensation) on
the radiator will evaporate when the
thermostat opens. This opening
allows heated water into the
radiator. When the moisture
contacts the hot radiator or
condensor, steam may be emitted.
This usually occurs in cold weather
with no fan or airflow to blow it
away.1. Occasional steam emitting from
this area is normal. No repair is
necessary.
COOLANT COLOR 1. Coolant color is not necessarily
an indication of adequate corrosion
or temperature protection. Do not
rely on coolant color for determining
condition of coolant.1. (Refer to 7 - COOLING/ENGINE/
COOLANT - DESCRIPTION) for
coolant concentration information.
Adjust coolant mixture as
necessary.
COOLANT LEVEL CHANGES IN
COOLANT RESERVE/OVERFLOW
TANK. TEMPERATURE GAUGE IS
IN NORMAL RANGE1. Level changes are to be
expected as coolant volume
fluctuates with engine temperature.
If the level in the tank was between
the FULL and ADD marks at normal
operating temperature, the level
should return to within that range
after operation at elevated
temperatures.1. A normal condition. No repair is
necessary.
FAN RUNS ALL THE TIME 1. Fan control sensors inoperative. 1. Check for DTC's. Verify sensor
readings.
2. Fan control solenoid stuck9on9. 2. Check fan operation speeds.
Refer to fan speed operation table.
3. Fan control solenoid harness
damaged.3. Check for DTC 1499. Repair as
required.
4. Transmission temperature too
high.4. Check for transmission over
temp. DTC.
5. Engine coolant temperature too
high.5. (a) Check coolant level. Correct
level as required.
(b) Thermostat stuck. Replace
thermostat.
(c) Water pump failed. Replace
water pump.
(d) Coolant flow restricted. Clean
radiator.
(e) Air flow over radiator
obstructed.Remove obstruction.
KJCOOLING 7 - 11
COOLING (Continued)

ENGINE
TABLE OF CONTENTS
page page
COOLANT RECOVERY PRESS CONTAINER
DESCRIPTION.........................19
OPERATION...........................19
ENGINE COOLANT TEMPERATURE SENSOR
DESCRIPTION.........................19
OPERATION...........................20
REMOVAL.............................20
INSTALLATION.........................21
ENGINE COOLANT THERMOSTAT
DESCRIPTION - 3.7L ENGINE.............21
OPERATION...........................21
DIAGNOSIS AND TESTING - THERMOSTAT . . . 21
REMOVAL - 3.7L ENGINE.................21
INSTALLATION - 3.7L ENGINE.............22
RADIATOR
DESCRIPTION.........................22
REMOVAL.............................23
CLEANING............................24
INSPECTION..........................24
INSTALLATION.........................24
RADIATOR PRESSURE CAP
DESCRIPTION.........................25
OPERATION...........................25
DIAGNOSIS AND TESTING - RADIATOR
PRESSURE CAP......................25CLEANING............................25
INSPECTION..........................25
RADIATOR FAN - ELECTRIC
DESCRIPTION.........................26
OPERATION...........................26
REMOVAL.............................26
INSTALLATION.........................27
RADIATOR - FAN - VISCOUS
DESCRIPTION.........................27
OPERATION...........................27
DIAGNOSIS AND TESTING - VISCOUS FAN
DRIVE..............................28
REMOVAL.............................28
CLEANING............................29
INSPECTION..........................29
INSTALLATION.........................29
WATER PUMP
DESCRIPTION
DESCRIPTION - WATER PUMP...........29
DESCRIPTION........................29
OPERATION - WATER PUMP..............30
REMOVAL.............................30
CLEANING............................31
INSPECTION..........................31
INSTALLATION.........................31
COOLANT RECOVERY PRESS
CONTAINER
DESCRIPTION
This system works along with the radiator pres-
sure cap. This is done by using thermal expansion
and contraction of the coolant to keep the coolant
free of trapped air. It provides:
²A volume for coolant expansion and contraction.
²A convenient and safe method for checking/ad-
justing coolant level at atmospheric pressure. This is
done without removing the radiator pressure cap.
²Some reserve coolant to the radiator to cover
minor leaks and evaporation or boiling losses.
As the engine cools, a vacuum is formed in the
cooling system of both the radiator and engine. Cool-
ant will then be drawn from the coolant tank and
returned to a proper level in the radiator.
The coolant reservoir/overflow system has a radia-
tor mounted pressurized cap, an overflow tube, and a
plastic coolant reservoir/overflow tank, mounted to
the right side of the cowl. It is mounted to the cowlwith two nuts on top, and a slide bracket on the bot-
tom.
OPERATION
The pressure chamber keeps the coolant free of
trapped air, provides a volume for expansion and con-
traction, and provides a convenient and safe method
for checking and adjusting coolant level at atmo-
spheric pressure. It also provides some reserve cool-
ant to cover minor leaks, evaporation or boiling
losses. The overflow chamber allows coolant recovery
in case of an overheat.
ENGINE COOLANT
TEMPERATURE SENSOR
DESCRIPTION
The Engine Coolant Temperature (ECT) sensor is
used to sense engine coolant temperature. The sensor
protrudes into an engine water jacket.
KJENGINE 7 - 19

CONDITION POSSIBLE CAUSES CORRECTION
INADEQUATE HEATER
PERFORMANCE. THERMOSTAT
FAILED IN OPEN POSITION1. Has a Diagnostic trouble Code
(DTC) been set?1. (Refer to 25 - EMISSIONS
CONTROL - DESCRIPTION) for
correct procedures and replace
thermostat if necessary
2. Coolant level low 2. (Refer to 7 - COOLING -
DIAGNOSIS AND TESTING).
3. Obstructions in heater hose/
fittings3. Remove heater hoses at both
ends and check for obstructions
4. Heater hose kinked 4. Locate kinked area and repair as
necessary
5. Water pump is not pumping
water to/through the heater core.
When the engine is fully warmed
up, both heater hoses should be
hot to the touch. If only one of the
hoses is hot, the water pump may
not be operating correctly or the
heater core may be plugged.
Accessory drive belt may be
slipping causing poor water pump
operation.5. (Refer to 7 - COOLING/ENGINE/
WATER PUMP - DIAGNOSIS AND
TESTING). If a slipping belt is
detected, (Refer to 7 - COOLING/
ACCESSORY DRIVE/DRIVE BELTS
- REMOVAL). If heater core
obstruction is detected, (Refer to 7 -
COOLING - STANDARD
PROCEDURE) for cooling system
reverse flushing.
STEAM IS COMING FROM THE
FRONT OF VEHICLE NEAR THE
GRILL AREA WHEN WEATHER IS
WET, ENGINE IS WARMED UP
AND RUNNING, AND VEHICLE IS
STATIONARY. TEMPERATURE
GAUGE IS IN NORMAL RANGE1. During wet weather, moisture
(snow, ice or rain condensation) on
the radiator will evaporate when the
thermostat opens. This opening
allows heated water into the
radiator. When the moisture
contacts the hot radiator or
condensor, steam may be emitted.
This usually occurs in cold weather
with no fan or airflow to blow it
away.1. Occasional steam emitting from
this area is normal. No repair is
necessary.
COOLANT COLOR 1. Coolant color is not necessarily
an indication of adequate corrosion
or temperature protection. Do not
rely on coolant color for determining
condition of coolant.1. (Refer to 7 - COOLING/ENGINE/
COOLANT - DESCRIPTION) for
coolant concentration information.
Adjust coolant mixture as
necessary.
COOLANT LEVEL CHANGES IN
COOLANT RESERVE/OVERFLOW
TANK. TEMPERATURE GAUGE IS
IN NORMAL RANGE1. Level changes are to be
expected as coolant volume
fluctuates with engine temperature.
If the level in the tank was between
the FULL and ADD marks at normal
operating temperature, the level
should return to within that range
after operation at elevated
temperatures.1. A normal condition. No repair is
necessary.
7s - 10 COOLING - 2.4LKJ
COOLING - 2.4L (Continued)

Propylene-glycol/ethylene-glycol Mixtures can
cause the destabilization of various corrosion inhibi-
tors, causing damage to the various cooling system
components. Also, once ethylene-glycol and propy-
lene-glycol based coolants are mixed in the vehicle,
conventional methods of determining freeze point will
not be accurate. Both the refractive index and spe-
cific gravity differ between ethylene glycol and propy-
lene glycol.
OPERATION
Coolant flows through the engine block absorbing
the heat from the engine, then flows to the radiator
where the cooling fins in the radiator transfers the
heat from the coolant to the atmosphere. During cold
weather the ethylene-glycol coolant prevents water
present in the cooling system from freezing within
temperatures indicated by mixture ratio of coolant to
water.
COOLANT RECOVERY PRESS
CONTAINER
DESCRIPTION
This system works along with the radiator pres-
sure cap. This is done by using thermal expansion
and contraction of the coolant to keep the coolant
free of trapped air. It provides:
²A volume for coolant expansion and contraction.
²A convenient and safe method for checking/ad-
justing coolant level at atmospheric pressure. This is
done without removing the radiator pressure cap.
²Some reserve coolant to the radiator to cover
minor leaks and evaporation or boiling losses.
As the engine cools, a vacuum is formed in the
cooling system of both the radiator and engine. Cool-
ant will then be drawn from the coolant tank and
returned to a proper level in the radiator.
The coolant reservoir/overflow system has a radia-
tor mounted pressurized cap, an overflow tube, and a
plastic coolant reservoir/overflow tank, mounted to
the right side of the cowl. It is mounted to the cowl
with two nuts on top, and a slide bracket on the bot-
tom.
OPERATION
The pressure chamber keeps the coolant free of
trapped air, provides a volume for expansion and con-
traction, and provides a convenient and safe method
for checking and adjusting coolant level at atmo-
spheric pressure. It also provides some reserve cool-
ant to cover minor leaks, evaporation or boiling
losses. The overflow chamber allows coolant recovery
in case of an overheat.
ENGINE BLOCK HEATER - 2.4L
DESCRIPTION
The block heater is operated by ordinary house
current (110 Volt A.C.) through a power cord and con-
nector located in the engine compartment. The
heater is mounted in a core hole (in place of a core
hole plug) in the engine block, with the heating ele-
ment immersed in coolant.
CAUTION: The power cord must be secured in its
retainer clips, and not positioned so it could con-
tact linkages or exhaust manifolds and become
damaged.
OPERATION
The block heater element is submerged in the cool-
ing system's coolant. When electrical power (110 volt
A.C.) is applied to the element, it creates heat. This
heat is transferred to the engine coolant. This pro-
vides easier engine starting and faster warm-up
when vehicle is operated in areas having extremely
low temperatures.
REMOVAL - 2.4L
(1) Drain cooling system (Refer to 7 - COOLING/
ENGINE - STANDARD PROCEDURE).
(2) Raise vehicle on hoist.
(3) Detach power cord plug from heater.
(4) Loosen screw in center of heater. Remove
heater assembly.
INSTALLATION - 2.4L
(1) Thoroughly clean core hole and heater seat.
(2) Insert heater assembly (Fig. 1) with element
loop positionedupward.
(3) With heater seated, tighten center screw
securely to assure a positive seal.
CAUTION: To prevent damage, the power cord must
be secured in it's retaining clips, and not positioned
so it could contact linkages or exhaust manifold.
(4) Connect power cord to heater.
(5) Lower vehicle.
(6) Fill cooling system (Refer to 7 - COOLING/EN-
GINE - STANDARD PROCEDURE).
7s - 20 ENGINEKJ
COOLANT (Continued)

²Fuel injectors
²Ignition coil(s)
²Certain relays/solenoids
²Certain sensors
DESCRIPTION - SENSOR RETURN
The Sensor Return circuits are internal to the Pow-
ertrain Control Module (PCM).
Sensor Return provides a low±noise ground refer-
ence for all engine control system sensors. Refer to
Power Grounds for more information.
OPERATION
OPERATION - PCM
The PCM operates the fuel system. The PCM is a
pre-programmed, triple microprocessor digital com-
puter. It regulates ignition timing, air-fuel ratio,
emission control devices, charging system, certain
transmission features, speed control, air conditioning
compressor clutch engagement and idle speed. The
PCM can adapt its programming to meet changing
operating conditions.
The PCM receives input signals from various
switches and sensors. Based on these inputs, the
PCM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to as Powertrain Control Module
(PCM) Outputs. The sensors and switches that pro-
vide inputs to the PCM are considered Powertrain
Control Module (PCM) Inputs.
The PCM adjusts ignition timing based upon
inputs it receives from sensors that react to: engine
rpm, manifold absolute pressure, engine coolant tem-
perature, throttle position, transmission gear selec-
tion (automatic transmission), vehicle speed, power
steering pump pressure, and the brake switch.
The PCM adjusts idle speed based on inputs it
receives from sensors that react to: throttle position,
vehicle speed, transmission gear selection, engine
coolant temperature and from inputs it receives from
the air conditioning clutch switch and brake switch.
Based on inputs that it receives, the PCM adjusts
ignition coil dwell. The PCM also adjusts the gener-
ator charge rate through control of the generator
field and provides speed control operation.
NOTE: PCM Inputs:
²A/C request (if equipped with factory A/C)
²A/C select (if equipped with factory A/C)
²A/C pressure transducer
²Auto shutdown (ASD) sense
²Battery temperature
²Battery voltage
²Brake switch²J1850 bus (+) circuits
²J1850 bus (-) circuits
²Camshaft position sensor signal
²Crankshaft position sensor
²Data link connection for DRB scan tool
²Engine coolant temperature sensor
²Fuel level (through J1850 circuitry)
²Generator (battery voltage) output
²Ignition circuit sense (ignition switch in on/off/
crank/run position)
²Intake manifold air temperature sensor
²Knock sensors (2 on 3.7L engine)
²Leak detection pump (switch) sense (if equipped)
²Manifold absolute pressure (MAP) sensor
²Oil pressure
²Oxygen sensors
²Park/neutral switch (auto. trans. only)
²Power ground
²Power steering pressure switch
²Sensor return
²Signal ground
²Speed control multiplexed single wire input
²Throttle position sensor
²Transfer case switch (4WD range position)
²Vehicle speed sensor
NOTE: PCM Outputs:
²A/C clutch relay
²Auto shutdown (ASD) relay
²J1850 bus (+/-) circuits for: speedometer, voltme-
ter, fuel gauge, oil pressure gauge/lamp, engine temp.
gauge and speed control warn. lamp
²Clutch pedal position switch override relay
²Data link connection for DRB scan tool
²EGR valve control solenoid (if equipped)
²EVAP canister purge solenoid
²Five volt sensor supply (primary)
²Five volt sensor supply (secondary)
²Fuel injectors
²Fuel pump relay
²Generator field driver (-)
²Generator field driver (+)
²Idle air control (IAC) motor
²Ignition coil(s)
²Leak detection pump (if equipped)
²Malfunction indicator lamp (Check engine lamp).
Driven through J1850 circuits.
²Oxygen sensor heater relays
²Oxygen sensors (pulse width modulated)
²Radiator cooling fan relay (pulse width modu-
lated)
²Speed control vacuum solenoid
²Speed control vent solenoid
²Tachometer (if equipped). Driven through J1850
circuits.
8E - 14 ELECTRONIC CONTROL MODULESKJ
POWERTRAIN CONTROL MODULE (Continued)

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay........... 8Wa-42
A/C Compressor Clutch................ 8Wa-42
A/C-Heater Control................... 8Wa-42
A/C High Pressure Switch.............. 8Wa-42
A/C Low Pressure Switch............... 8Wa-42
A/C Pressure Transducer............... 8Wa-42
Accelerator Pedal Position Sensor........ 8Wa-30
Airbag Control Module................. 8Wa-43
Ambient Temperature Sensor............ 8Wa-45
Antenna Module...................... 8Wa-47
Antenna............................ 8Wa-47
Ash Receiver Lamp................... 8Wa-44
Auto Shut Down Relay................. 8Wa-30
Back-Up Lamp Switch................. 8Wa-31
Battery Temperature Sensor......... 8Wa-20, 30
Battery............................. 8Wa-20
Blend Door Actuator................... 8Wa-42
Blower Motor Relay................... 8Wa-42
Blower Motor Resistor Block............ 8Wa-42
Blower Motor........................ 8Wa-42
Body Control Module.................. 8Wa-45
Boost Pressure Sensor................. 8Wa-30
Brake Lamp Switch................... 8Wa-33
Brake Pressure Switch................. 8Wa-35
Cabin Heater Relay................... 8Wa-42
Cabin Heater........................ 8Wa-42
Camshaft Position Sensor.............. 8Wa-30
Capacitor........................... 8Wa-30
Cargo Lamp......................... 8Wa-44
CD Changer......................... 8Wa-47
Center High Mounted Stop Lamp........ 8Wa-51
Cigar Lighter........................ 8Wa-41
Circuit Breakers...................... 8Wa-12
Clockspring................. 8Wa-33, 41, 43, 47
Clutch Interlock Switch................ 8Wa-21
Clutch Switch Override Relay........... 8Wa-21
Coil On Plugs........................ 8Wa-30
Coil Rail............................ 8Wa-30
Compass Mini-Trip Computer........... 8Wa-49
Controller Antilock Brake.............. 8Wa-35
Courtesy Lamps...................... 8Wa-44
Crankshaft Position Sensor............. 8Wa-30
Curtain Airbags...................... 8Wa-43
Cylinder Lock Switches................ 8Wa-61
Data Link Connector.................. 8Wa-18
Daytime Running Lamp Relay........... 8Wa-50
Defogger Relay....................... 8Wa-48
Diagnostic Junction Port............... 8Wa-18
Dome Lamp......................... 8Wa-44
Door Ajar Switches.................... 8Wa-45
Door Lock Motor/Ajar Switches.......... 8Wa-61
Door Lock Relay...................... 8Wa-61Component Page
Door Lock Switches................... 8Wa-61
Door Speakers....................... 8Wa-47
Driver Airbag Squib 1................. 8Wa-43
Driver Airbag Squib 2................. 8Wa-43
Driver Door Unlock Relay.............. 8Wa-61
Driver Seat Belt Switch................ 8Wa-40
Driver Seat Belt Tensioner.............. 8Wa-43
EGR Solenoid........................ 8Wa-30
Electric Brake Provision................ 8Wa-54
Engine Control Module................ 8Wa-30
Engine Coolant Level Sensor............ 8Wa-40
Engine Coolant Temperature Sensor...... 8Wa-30
Engine Oil Pressure Sensor............. 8Wa-30
EVAP/Purge Solenoid.................. 8Wa-30
Flip-Up Glass Release Motor............ 8Wa-61
Flip-Up Glass Release Switch........... 8Wa-61
Fog Lamps.......................... 8Wa-50
Front Fog Lamp Relay................. 8Wa-50
Front Wiper Motor.................... 8Wa-53
Fuel Heater Relay.................... 8Wa-30
Fuel Heater......................... 8Wa-30
Fuel Injectors........................ 8Wa-30
Fuel Pressure Sensor.................. 8Wa-30
Fuel Pressure Solenoid................. 8Wa-30
Fuel Pump Module.................... 8Wa-30
Fuel Pump Relay..................... 8Wa-30
Fuses........................... 8Wa-10, 12
Fusible Link......................... 8Wa-20
Grounds............................ 8Wa-15
Generator........................... 8Wa-20
Glow Plugs.......................... 8Wa-30
Hazard Switch/Combination Flasher...... 8Wa-52
Headlamp Leveling Switch.............. 8Wa-50
Headlamps.......................... 8Wa-50
Heated Seats........................ 8Wa-63
High Beam Relay..................... 8Wa-50
Horns.............................. 8Wa-41
Hood Ajar Switch..................... 8Wa-45
Idle Air Control Motor................. 8Wa-30
Ignition Switch....................... 8Wa-10
Impact Sensors....................... 8Wa-43
Input Speed Sensor................... 8Wa-31
Instrument Cluster................... 8Wa-40
Instrument Panel Speakers............. 8Wa-47
Intake Air Temperature Sensor.......... 8Wa-30
Intrusion Sensor..................... 8Wa-49
Junction Block....................... 8Wa-12
Knock Sensor........................ 8Wa-30
Leak Detection Pump.................. 8Wa-30
Leveling Motors...................... 8Wa-50
License Lamp........................ 8Wa-51
Line Pressure Sensor.................. 8Wa-31
KJ8W-02 COMPONENT INDEX8Wa-02-1

8W-12 JUNCTION BLOCK
Component Page
A/C Compressor Clutch Relay...............8Wa-12-19
A/C-Heater Control.................8Wa-12-26, 28, 35
Airbag Control Module.................8Wa-12-18, 25
Antenna Module.....................8Wa-12-23, 24
Ash Receiver Lamp......................8Wa-12-35
Auto Shut Down Relay...................8Wa-12-19
Back-Up Lamp Switch....................8Wa-12-28
Blend Door Actuator.....................8Wa-12-26
Blower Motor Relay.....................8Wa-12-25
Body Control Module . 8Wa-12-9, 10, 11, 13, 14, 15, 18, 21 22, 23
, 24, 27, 28, 30, 31, 32, 33, 34
Brake Lamp Switch.....................8Wa-12-16
Brake Pressure Switch....................8Wa-12-25
Cargo Lamp........................8Wa-12-30, 34
Center High Mounted Stop Lamp.............8Wa-12-16
Cigar Lighter.......................8Wa-12-23, 24
Circuit Breaker No. 1....................8Wa-12-29
Circuit Breaker No. 3 (JB)...............8Wa-12-23, 24
Clockspring...........................8Wa-12-9
Compass Mini-Trip Computer.............8Wa-12-18, 30
Controller Antilock Brake...............8Wa-12-16, 25
Data Link Connector.....................8Wa-12-29
Daytime Running Lamp Relay...............8Wa-12-27
Defogger Relay........................8Wa-12-28
Dome Lamp........................8Wa-12-30, 34
Door Lock Relay........................8Wa-12-11
Driver Door Unlock Relay..................8Wa-12-11
Engine Control Module...................8Wa-12-20
EVAP/Purge Solenoid....................8Wa-12-19
Front Fog Lamp Relay.................8Wa-12-21, 22
Front Wiper Motor......................8Wa-12-32
Fuel Pump Relay.......................8Wa-12-19
Fuse 1..............................8Wa-12-9
Fuse 2..............................8Wa-12-10
Fuse 3..............................8Wa-12-9
Fuse 4..............................8Wa-12-10
Fuse 5..............................8Wa-12-10
Fuse 6..............................8Wa-12-11
Fuse 7..............................8Wa-12-16
Fuse 9....................8Wa-12-13, 14, 15, 21, 22
Fuse 11.............................8Wa-12-17
Fuse 12.............................8Wa-12-16
Fuse 13.............................8Wa-12-18
Fuse 15...........................8Wa-12-19, 20
Fuse 16...........................8Wa-12-21, 22
Fuse 17...........................8Wa-12-21, 22
Fuse 18...........................8Wa-12-21, 22
Fuse 19...........................8Wa-12-21, 22
Fuse 20...........................8Wa-12-23, 24
Fuse 22...........................8Wa-12-23, 24
Fuse 23........................8Wa-12-13, 14, 15
Fuse 24.............................8Wa-12-25
Fuse 25.............................8Wa-12-26
Fuse 26.............................8Wa-12-27
Fuse 27.............................8Wa-12-27
Fuse 29.............................8Wa-12-17
Fuse 30.............................8Wa-12-28
Fuse 31...........................8Wa-12-23, 24
Fuse 32...........................8Wa-12-23, 24
Fuse 33.............................8Wa-12-29
Fuse 34.............................8Wa-12-30
Fuse 36.............................8Wa-12-18
Fuse 37.............................8Wa-12-25
Fuse 38.............................8Wa-12-25
Fuse 39.............................8Wa-12-28
G202...................8Wa-12-11, 13, 14, 15, 27, 32
Hazard Switch/Combination Flasher......8Wa-12-17, 28, 35
Headlamp Leveling Switch...............8Wa-12-14, 15
Heated Seat Module.....................8Wa-12-17
High Beam Relay.......................8Wa-12-27Component Page
High Note Horn.........................8Wa-12-9
Horn Relay...........................8Wa-12-9
Horn Switch...........................8Wa-12-9
Instrument Cluster..........8Wa-12-13, 14, 15, 18, 30, 35
Intrusion Sensor.......................8Wa-12-30
Junction Block . 8Wa-12-2, 3, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18,
19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 30, 31, 32, 33, 34, 35,
Left Courtesy Lamp...................8Wa-12-30, 34
Left Cylinder Lock Switch.................8Wa-12-33
Left Door Lock Switch.............8Wa-12-23, 24, 31, 33
Left Fog Lamp......................8Wa-12-21, 22
Left Front Door Lock Motor/Ajar Switch.......8Wa-12-11, 12
Left Front Park/Turn Signal Lamp............8Wa-12-13
Left Headlamp......................8Wa-12-10, 27
Left Heated Seat Switch...................8Wa-12-26
Left Position Lamp....................8Wa-12-14, 15
Left Power Mirror......................8Wa-12-28
Left Power Seat Switch...................8Wa-12-29
Left Rear Door Lock Motor/Ajar Switch.........8Wa-12-12
Left Side Impact Airbag Control Module.........8Wa-12-18
Left Side Marker Lamp...................8Wa-12-13
Left Tail/Stop Lamp..............8Wa-12-13, 14, 15, 16
Left Visor/Vanity Lamp...................8Wa-12-30
Left Visor/Vanity Lamp...................8Wa-12-31
License Lamp.....................8Wa-12-13, 14, 15
Low Beam Relay.......................8Wa-12-10
Low Note Horn.........................8Wa-12-9
Multi-Function Switch...............8Wa-12-23, 24, 27
Overhead Map/Reading Lamp...........8Wa-12-30, 31, 34
Park Lamp Relay..................8Wa-12-13, 14, 15
Passenger Door Unlock Relay...............8Wa-12-11
Power Distribution Center........8Wa-12-16, 21, 22, 31, 32
Power Mirror Switch.....................8Wa-12-26
Power Outlet..........................8Wa-12-9
Powertrain Control Module.................8Wa-12-19
Radio Choke........................8Wa-12-21, 22
Radio.......................8Wa-12-23, 24, 30, 35
Rear Fog Lamp Relay....................8Wa-12-10
Rear Power Outlet....................8Wa-12-21, 22
Rear Window Defogger....................8Wa-12-28
Rear Wiper Motor....................8Wa-12-21, 22
Right Courtesy Lamp..................8Wa-12-30, 34
Right Cylinder Lock Switch.................8Wa-12-33
Right Door Lock Switch............8Wa-12-23, 24, 31 33
Right Fog Lamp.....................8Wa-12-21, 22
Right Front Door Lock Motor/Ajar Switch......8Wa-12-11, 12
Right Front Park/Turn Signal Lamp...........8Wa-12-13
Right Headlamp.....................8Wa-12-10, 27
Right Heated Seat Switch..................8Wa-12-26
Right Position Lamp...................8Wa-12-14, 15
Right Power Mirror......................8Wa-12-28
Right Power Seat Switch..................8Wa-12-29
Right Rear Door Lock Motor/Ajar Switch........8Wa-12-12
Right Side Impact Airbag Control Module........8Wa-12-18
Right Side Marker Lamp..................8Wa-12-13
Right Tail/Stop Lamp...........8Wa-12-10, 13, 14, 15, 16
Right Visor/Vanity Lamp................8Wa-12-30, 31
Sentry Key Immobilizer Module.........8Wa-12-19, 20, 29
Shifter Assembly.....................8Wa-12-25, 35
Siren...............................8Wa-12-30
Sunroof Motor.......................8Wa-12-23, 24
Tailgate Lock Motor/Ajar Switch..............8Wa-12-32
Trailer Tow Brake Lamp Relay..........8Wa-12-16, 21, 22
Trailer Tow Connector...............8Wa-12-13, 14, 15
Trailer Tow Relay.......................8Wa-12-26
Transmission Control Module...............8Wa-12-19
Transmission Solenoid/TRS Assembly..........8Wa-12-28
Wiper On/Off Relay...............8Wa-12-23, 24, 31, 32
KJ8W-12 JUNCTION BLOCK8Wa-12-1

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8Wa-30-34
A/C Compressor Clutch Relay..... 8Wa-30-34, 2, 3
A/C High Pressure Switch............ 8Wa-30-29
A/C Low Pressure Switch.......... 8Wa-30-8, 29
A/C Pressure Transducer....... 8Wa-30-11, 23, 12
Accelerator Pedal Position Sensor...... 8Wa-30-27
Auto Shut Down Relay . . 8Wa-30-13, 14, 15, 24, 28,
31, 16, 17, 2
Battery Temperature Sensor........ 8Wa-30-30, 7
Blower Motor Relay................. 8Wa-30-31
Body Control Module.............. 8Wa-30-8, 33
Boost Pressure Sensor............ 8Wa-30-26, 28
Brake Lamp Switch............ 8Wa-30-8, 32, 33
Cabin Heater...................... 8Wa-30-34
Cabin Heater Relay................. 8Wa-30-34
Camshaft Position Sensor....... 8Wa-30-10, 9, 28
Capacitor...................... 8Wa-30-19, 17
Clockspring..................... 8Wa-30-33, 7
Clutch Switch Override Relay.... 8Wa-30-13, 8, 32
Coil On Plug No. 1................. 8Wa-30-19
Coil On Plug No. 2................. 8Wa-30-20
Coil On Plug No. 3................. 8Wa-30-19
Coil On Plug No. 4................. 8Wa-30-20
Coil On Plug No. 5................. 8Wa-30-19
Coil On Plug No. 6................. 8Wa-30-20
Coil Rail......................... 8Wa-30-17
Controller Antilock Brake............ 8Wa-30-33
Crankshaft Position Sensor...... 8Wa-30-10, 9, 27
Data Link Connector.............. 8Wa-30-25, 6
Diagnostic Junction Port........... 8Wa-30-25, 6
EGR Solenoid..................... 8Wa-30-30
Engine Control Module . . 8Wa-30-24, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34, 35, 36
Engine Coolant Temperature Sensor . 8Wa-30-11, 28,
12
Engine Oil Pressure Sensor..... 8Wa-30-11, 28, 12
Evap/Purge Solenoid................. 8Wa-30-2
Fuel Heater....................... 8Wa-30-31
Fuel Heater Relay.................. 8Wa-30-31
Fuel Injector No. 1............... 8Wa-30-18, 36
Fuel Injector No. 2............... 8Wa-30-18, 36
Fuel Injector No. 3............... 8Wa-30-18, 36
Fuel Injector No. 4............... 8Wa-30-18, 36
Fuel Injector No. 5................. 8Wa-30-18
Fuel Injector No. 6................. 8Wa-30-18
Fuel Pressure Sensor............... 8Wa-30-36
Fuel Pressure Solenoid.............. 8Wa-30-31
Fuel Pump Module............. 8Wa-30-30, 4, 5
Fuel Pump Relay.............. 8Wa-30-4, 2, 3, 5
Fuse 2........................... 8Wa-30-23
Fuse 6................... 8Wa-30-24, 28, 31, 2Component Page
Fuse 10.......................... 8Wa-30-35
Fuse 11.......................... 8Wa-30-35
Fuse 12....................... 8Wa-30-31, 33
Fuse 15...................... 8Wa-30-25, 2, 3
Fuse 16...... 8Wa-30-13, 14, 15, 24, 30, 34, 35, 16
Fuse 21.......................... 8Wa-30-34
Fuse 24...................... 8Wa-30-31, 2, 3
Fuse 26.................. 8Wa-30-18, 24, 17, 2
Fuse 28.......................... 8Wa-30-13
G100.................... 8Wa-30-19, 27, 17, 3
G101............................ 8Wa-30-23
G103................. 8Wa-30-15, 23, 31, 34, 16
G104............................ 8Wa-30-27
G111 ............................ 8Wa-30-31
G112 .......................... 8Wa-30-8, 23
G320........................... 8Wa-30-4, 5
Generator.................. 8Wa-30-24, 4, 3, 5
Glow Plug Assembly................ 8Wa-30-35
Glow Plug Relay No. 1.............. 8Wa-30-35
Glow Plug Relay No. 2.............. 8Wa-30-35
Idle Air Control Motor............ 8Wa-30-21, 22
Ignition Switch.................... 8Wa-30-32
Intake Air Temperature Sensor..... 8Wa-30-11, 12
Junction Block........... 8Wa-30-25, 31, 33, 2, 3
Knock Sensor...................... 8Wa-30-8
Leak Detection Pump.............. 8Wa-30-4, 5
Left Speed Control Switch.......... 8Wa-30-33, 7
Manifold Absolute Pressure Sensor . . 8Wa-30-11, 12
Oxygen Sensor 1/1 Upstream...... 8Wa-30-14, 15
Oxygen Sensor 1/2 Downstream . 8Wa-30-13, 14, 15
Oxygen Sensor 2/1 Upstream......... 8Wa-30-16
Oxygen Sensor 2/2 Downstream.... 8Wa-30-13, 16
Oxygen Sensor Downstream Relay . . 8Wa-30-13, 15,
16
Power Distribution Center . . 8Wa-30-13, 14, 15, 23,
24, 28, 30, 31, 34, 35, 16, 17, 2, 3
Power Steering Pressure Switch....... 8Wa-30-23
Powertrain Control Module . . . 8Wa-30-10, 13, 20, 8,
11, 14, 15, 18, 19, 21, 9, 23, 4, 12, 16, 17, 2, 22, 3,
6, 7, 5
Radiator Fan Motor................. 8Wa-30-23
Radiator Fan Relay................. 8Wa-30-23
Right Speed Control Switch......... 8Wa-30-33, 7
Shifter Assembly................. 8Wa-30-8, 32
Speed Control Servo................. 8Wa-30-8
Starter Motor Relay................ 8Wa-30-13
Throttle Position Sensor.......... 8Wa-30-21, 22
Transfer Case Position Sensor.... 8Wa-30-9, 23, 32
Transmission Control Module . . 8Wa-30-10, 8, 22, 6
Transmission Solenoid/Trs Assembly.... 8Wa-30-10
Water In Fuel Sensor............... 8Wa-30-29
KJ8W-30 FUEL/IGNITION SYSTEM8Wa-30-1

Component Page
C316 (Built-Up-Export).............. 8Wa-80-46
C316 (Built-Up-Export).............. 8Wa-80-46
C317 (Except Built-Up-Export)........ 8Wa-80-47
C317 (Except Built-Up-Export)........ 8Wa-80-47
Cabin Heater (Diesel)............... 8Wa-80-47
Camshaft Position Sensor (2.4L)....... 8Wa-80-47
Camshaft Position Sensor (3.7L)....... 8Wa-80-47
Camshaft Position Sensor (Diesel)...... 8Wa-80-48
Capacitor......................... 8Wa-80-48
Cargo Lamp (Except Base)........... 8Wa-80-48
CD Changer...................... 8Wa-80-48
Center High Mounted Stop Lamp...... 8Wa-80-49
Cigar Lighter..................... 8Wa-80-49
Clockspring C1.................... 8Wa-80-49
Clockspring C2.................... 8Wa-80-49
Clockspring C3.................... 8Wa-80-49
Clutch Interlock Switch (M/T)......... 8Wa-80-50
Coil On Plug No. 1 (3.7L)............ 8Wa-80-50
Coil On Plug No. 2 (3.7L)............ 8Wa-80-50
Coil On Plug No. 3 (3.7L)............ 8Wa-80-50
Coil On Plug No. 4 (3.7L)............ 8Wa-80-50
Coil On Plug No. 5 (3.7L)............ 8Wa-80-51
Coil On Plug No. 6 (3.7L)............ 8Wa-80-51
Coil Rail (2.4L).................... 8Wa-80-51
Compass Mini-Trip Computer
(Premium)...................... 8Wa-80-51
Controller Antilock Brake............ 8Wa-80-52
Crankshaft Position Sensor (2.4L)...... 8Wa-80-52
Crankshaft Position Sensor (3.7L)...... 8Wa-80-52
Crankshaft Position Sensor (Diesel).... 8Wa-80-53
Data Link Connector................ 8Wa-80-53
Diagnostic Junction Port............. 8Wa-80-53
Dome Lamp (Base)................. 8Wa-80-54
Driver Airbag Squib 1............... 8Wa-80-54
Driver Airbag Squib 2............... 8Wa-80-54
Driver Seat Belt Switch............. 8Wa-80-54
Driver Seat Belt Tensioner........... 8Wa-80-54
EGR Solenoid (Diesel)............... 8Wa-80-55
Engine Control Module C1........... 8Wa-80-55
Engine Control Module C2........... 8Wa-80-56
Engine Coolant Level Sensor (Diesel) . . . 8Wa-80-57
Engine Coolant Temp Sensor (Diesel) . . . 8Wa-80-57
Engine Coolant Temperature
Sensor (Gas).................... 8Wa-80-58
Engine Oil Pressure Sensor........... 8Wa-80-58
Evap/Purge Solenoid................ 8Wa-80-58
Flip-Up Glass Release Motor.......... 8Wa-80-58
Flip-Up Glass Release Switch......... 8Wa-80-58
Front Wiper Motor................. 8Wa-80-59
Fuel Heater (Diesel)................ 8Wa-80-59
Fuel Injector No. 1 (Diesel)........... 8Wa-80-59
Fuel Injector No. 1 (Gas)............. 8Wa-80-59
Fuel Injector No. 2 (Diesel)........... 8Wa-80-59
Fuel Injector No. 2 (Gas)............. 8Wa-80-60Component Page
Fuel Injector No. 3 (Diesel)........... 8Wa-80-60
Fuel Injector No. 3 (Gas)............. 8Wa-80-60
Fuel Injector No. 4 (Diesel)........... 8Wa-80-60
Fuel Injector No. 4 (Gas)............. 8Wa-80-60
Fuel Injector No. 5 (3.7L)............ 8Wa-80-61
Fuel Injector No. 6 (3.7L)............ 8Wa-80-61
Fuel Pressure Sensor (Diesel)......... 8Wa-80-61
Fuel Pressure Solenoid (Diesel)........ 8Wa-80-61
Fuel Pump Module................. 8Wa-80-61
G202............................ 8Wa-80-61
Generator........................ 8Wa-80-62
Glow Plug Assembly (Diesel).......... 8Wa-80-62
Hazard Switch/Combination Flasher.... 8Wa-80-62
Headlamp Leveling Switch
(Built-Up-Export)................ 8Wa-80-63
Heated Seat Module (Highline)........ 8Wa-80-63
High Note Horn.................... 8Wa-80-63
Hood Ajar Switch (Except Base)....... 8Wa-80-63
Idle Air Control Motor............... 8Wa-80-64
Ignition Switch.................... 8Wa-80-64
Input Speed Sensor (3.7L)............ 8Wa-80-64
Instrument Cluster................. 8Wa-80-64
Intake Air Temperature Sensor (Gas) . . . 8Wa-80-65
Intrusion Sensor (Built-Up-Export)..... 8Wa-80-65
Junction Block Body Control Module-JB . 8Wa-80-65
Junction Block C1.................. 8Wa-80-66
Junction Block C2.................. 8Wa-80-67
Junction Block C3.................. 8Wa-80-68
Knock Sensor (3.7L)................ 8Wa-80-69
Leak Detection Pump............... 8Wa-80-69
Left Courtesy Lamp................ 8Wa-80-69
Left Curtain Airbag................. 8Wa-80-69
Left Cylinder Lock Switch (Except Base) . 8Wa-80-69
Left Door Lock Switch (Except Base) . . . 8Wa-80-70
Left Fog Lamp..................... 8Wa-80-70
Left Front Door Ajar Switch (Base)..... 8Wa-80-70
Left Front Door Lock Motor/Ajar Switch
(Except Base)................... 8Wa-80-70
Left Front Door Speaker (Base)........ 8Wa-80-70
Left Front Door Speaker (Premium).... 8Wa-80-71
Left Front Impact Sensor............ 8Wa-80-71
Left Front Park/Turn Signal Lamp..... 8Wa-80-71
Left Front Power Window Motor
(Midline/Highline)................ 8Wa-80-71
Left Front Wheel Speed Sensor (ABS) . . . 8Wa-80-72
Left Headlamp (Built-Up-Export)...... 8Wa-80-72
Left Headlamp (Except Built-Up-Export) . 8Wa-80-72
Left Heated Seat Assembly (Highline) . . . 8Wa-80-72
Left Heated Seat Switch (Highline)..... 8Wa-80-72
Left Instrument Panel Speaker........ 8Wa-80-73
Left Leveling Motor (Built-Up-Export) . . 8Wa-80-73
Left Position Lamp (Built-Up-Export) . . . 8Wa-80-73
Left Power Mirror (Except Base)....... 8Wa-80-73
8Wa - 80 - 2 8W-80 CONNECTOR PIN-OUTSKJ