battery KIA CARNIVAL 2007 Workshop Manual

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the battery negative cable and wait for at least three minutes before beginning work.
2. Remove the glove box. (Refer to BD group)
3. Disconnect the PAB connector and remove the PAB mounting bolts. (Refer to BD group)
4.Remove the crash pad. (Refer to BD group)
Replace the crash pad which is damaged while PAB is deployed.
5. Remove the heater duct from the crash pad.
6.Remove the mounting nuts from the crash pad. Then remove the passenger airbag.
The removed airbag module should be stored in a clean, dry place with the airbag coushion up.

INSTALLATION
1.Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Place a Passenger Airbag (PAB) on the crash pad and tighten the Passenger Airbag (PAB) mounting nuts.
Tightening Torque
: 0.7 ~ 0.8 kgf.m (7.0 ~ 8.0 N.m, 5.2 ~ 5.9 lb.ft)
4. Install the heater duct to the crash pad.
5. Install the crash pad. (Refer to BD group)
6. Tighten the PAB mounting bolts.
Tightening Torque
: 1.2 ~ 1.3 kgf.m (12.0 ~ 13.0 N.m, 8.9 ~ 9.6 lb.ft)
7. Connect the Passenger Airbag (PAB) harness connector to the SRS main harness connector.
8. Reinstall the bolve box. (Refer to BD group)
9. Reconnect the battery negative cable.
10. After installing the Passenger Airbag (PAB), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
removal
1.Disconnect the battery negative cable and wait for at least 3 minutes before beginning work.
2. Remove the following parts. (Refer to BD group)
a. Interior trim
b. Headlining
3. Disconnect the Curtain Airbag harness connector (front & rear).
4.After loosening the mounting bolts (13EA), remove the curtain airbag.
INSTALLATION
a.Be sure to install the harness wires not to be pinched or interfered with other parts.
1. Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Install a Curtain Airbag (CAB) on the mounting bracket.
4. Tighten the CAB mounting bolts (13EA).
Tightening Torque (CAB Mounting Bolt)
: 1.9 ~ 2.7 kgf.m(18.6 ~ 26.5 Nm, 13.7 ~ 19.5 lb.ft)
a.Never twist the airbag module when installing it. If the module is twisted, airbag module may operate
abnormally.
5. Connect the CAB connector (front & rear).
6. Reconnect the battery negative cable.
7. After installing the Curtain Airbag (CAB), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the battery negative cable and wait at least 3 minutes before beginning work.
2. Remove the front seat assambly.(Refer to BD group)
3. Remove the seatback cover.(Refer to BD group)
When the side airbag depoyed after a collision, replace the seatback as an assembly.
4. Loosen the SAB mounting nuts and remove the SAB module.
INSTALLATION
Ensure that the harness is installed and routed properly to prevent damage to the wiring.
a.Do not open the lid of the side airbag cover.
b. Use a new mounting nuts when you replace a side airbag.
c. Make sure that the seatback cover is installed properly. Improper installation may prevent the proper
deployment.
1. Disconnect the battery negative cable and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Place a Side Airbag (SAB) on the seatback frame and tighten the side airbag mounting nuts.
Tightening torque
: 1.9 ~ 2.7 kgf.m (18.6 ~ 26.5 Nm, 13.7 ~ 19.5 lb.ft)

4.Install the new seatback cover.(Refer to BD group)
5. Install the seat assembly, then connect the Side Airbag (SAB) harness connector.
6. Recline and slide the front seat forward fully, make sure the harness wires are not pinched or interfering with other
parts.
7. Reconnect the battery negative cable.
8. After installing the Side Airbag (SAB), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Remove the door scuff trim. (Refer to BD group)
3. Remove the center pillar trim. (Refer to BD group)
4. Remove the lower anchor bolt.
5. Remove the upper anchor bolt.
6. Loosen the Seat Belt Pretensioner mounting bolts and remove the Seat Belt Pretensioner.
7.Disconnect the Seat Belt Pretensioner connector.
INSTALLATION
1.Disconnect the negative ( - ) cable from battery and wait for at least three minutes.
2. Remove ignition key from the vehicle.
3. Connect the Seat Belt Pretensioner connector.
4. Install the Seat Belt Pretensioner (BPT) with bolts.
Tightening Torque (Seat Belt Anchor Bolt)
: 4.0 ~ 5.5 kgf.m (39.2 ~ 53.9 Nm, 28.9 ~ 39.8 lb.ft)
5. Install the upper and lower anchor bolts.
Tightening Torque (Seat Belt Anchor Bolt)
: 4.0 ~ 5.5 kgf.m (39.2 ~ 53.9 Nm, 28.9 ~ 39.8 lb.ft)
6. Install the center pillar trim and door scuff trim.
7. Reconnect the negative battery cable.
8. After installing the Seat Belt Pretensioner (BPT), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Disconnect the battery negative cable, and wait for at least three minutes before beginning work.
2. Remove the front seat assembly. (Refer to BD group)
3. Loosen the Seat Belt Buckle Pretensioner mounting bolt and remove the Seat Belt Buckle Pretensioner.
INSTALLATION
1.Disconnect the battery negative cable and wait for at least three minutes.
2. Remove the ignition key from the vehicle.
3. Install the Seat Belt Buckle Pretensioner (BUPT) with the bolt.
Tightening torque
: 4.0 ~ 5.5 kgf.m (39.2 ~ 53.9 Nm, 28.9 ~ 39.8 lb.ft)
4. Install the front seat assembly.
a.Ensure that the harness is installed and routed properly to prevent damage to the wiring.
5. Reconnect the battery negative cable.
6. After installing the Seat Belt Buckle Pretensioner (BUPT), confirm proper system operation:
a. Turn the ignition switch ON; the SRS indicator light should be turned on for about six seconds and then go off.

18Voltage for hybrid ECU 1 A500 mA 60200
5,10,17,19 signal wheel speed sensor FL,
FR, RL,RR
6 mA
16 mA 250200 to
ground 1.5M to bat
16,9,6,8 Voltage supply for the active
wheel speed sensor FL,FR,
RL, RR 6 mA
16 mA 250200 to
ground 1.5M to bat
14,24 wheel speed sensor output
(FR, RL) 20 mA
10 mA 250200
11 Diagnostic wire K 6 mA3 mA 250200
22 ABS - warning lamp actuation 30 mA5 mA 250200
12 EBD- warning lamp actuation 30 mA5 mA 250200
20 brake light switch 10 mA5 mA 250200
15 CAN Low 30 mA20 mA 250200
26 CAN High 30 mA20 mA 250200
ABS HECU CONNECTOR Connector terminal SpecificationCondition
Number Description
1 Ground for recirculation pump Current range: Min.10A
Max.20~39A Always
4 Ground for solenoid valves and
ECU Current range: Min.2.5A
Max.5~15A Always
2 Voltage supply for pump motor
Battery voltageAlways
3 Voltage supply for solenoid valves
16 Voltage supply for the active
wheel speed sensor FL,FR, RL, RR Battery voltage
IG ON
9
6
8
5
signal wheel speed sensor FL, FR, RL,RR Voltage(High) : 0.89~1.26 V
Voltage (Low) : 0.44~0.63 V On driving
10
17
19
11
Diagnostic wire K Voltage (High)
≥ 0.8 * IG ON
Voltage (Low) ≤ 0.2 * IG ON On SCAN TOOL
communication
18 Voltage for hybrid ECU Battery voltageKEY ON/OFF
20 Brake light switch Voltage (High)
≥ 0.8 * IG ON
Voltage (Low) ≤ 0.3 * IG ON BRAKE ON/OFF
SENSOR OUTPUT ON SCAN TOOL(ABS) Description AbbreviationUnitRemarks
1 Vehicle speed sensor VEH. SPDKm/h
2 Battery voltage BATT. VOLV
3 FL Wheel speed sensor FL WHEELKm/h

DTCDESCRIPTION WARNING LAMP
REMARK
ABS EBDESC
C1101 BATTERY VOLTAGE HIGH ООО
C1102 BATTERY VOLTAGE LOW ОО
C1200 FL WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1201 FL WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1202 FL WHEEL WHEEL SPEED SENSOR- NO SIGNAL ОО
C1203 FR WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1204 FR WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1205 FR WHEEL SPEED SENSOR- NO SIGNAL ОО
C1206 RL WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1207 RL WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1208 RL WHEEL SPEED SENSOR- NO SIGNAL ОО
C1209 RR WHEEL SPEED SENSOR- OPEN/SHORT ОО
C1210 RR WHEEL SENSOR- RANGE/ PERFORMANCE ОО
C1211 RR WHEEL SPEED SENSOR- NO SIGNAL ОО
C1213 WHEEL SPEED FREQUENCY ERROR ОО
C1235 PRESSURE SENSOR- ELECTRICAL ОESP
C1237 PRESSURE SENSOR- SIGNAL FAULT ОESP
C1260 STEERING ANGLE SENSOR- SIGNAL ОESP
C1261 STEERING ANGLE SENSOR NOT CALIBRATED ОESP
C1282 YAW RATE & LATERAL G SENSOR- ELECTRICAL ОESP
C1283 YAW RATE & LATERAL G SENSOR- SIGNAL ОESP
C1503 ESP SWITCH ERROR ОESP
C1513 BRAKE LIGHT SWITCH MALFUNCTION О
C1604 ECU HARDWARE ERROR ООО
C1605 CAN CONTROL HARDWARE ERROR ОESP
C1611 CAN TIME OUT- PCM(ECM) ОESP
C1612 CAN TIME OUT- PCM(TCM) ОESP
C1616 CAN BUS OFF ОESP
C1623 CAN TIMEOUT STEERING ANGLE SENSOR ОESP
C1625 CAN TIME OUT- ESP ОESP
C1626 IMPLAUSIBLE CONTROL ООESP
C1702 VARIANT CODING ООО ESP
C2112 VALVE RELAY MALFUNCTION ООО
C2308 FL INLET VALVE MALFUNCTION ООО
C2312 FL OUTLET VALVE MALFUNCTION ООО
C2316 FR INLET VALVE MALFUNCTION ООО
C2320 FR OUTLET VALVE MALFUNCTION ООО
C2324 RL INLET VALVE MALFUNCTION ООО
C2328 RL OUTLET VALVE MALFUNCTION ООО

ESP HECU CONNECTOR INPUT / OUTPUT
Connector TerminalSpecificationsConditions
No Description
1 Ground(Pump) Current range : Min- 10 A
Max- 20 ~ 39 A Always
4 Ground(Valve,ECU) Current range : Min- 2.5 A
Max- 5 ~ 15 A Always
2 Supply voltage(Pump)
Battery voltageAlways
3 Supply voltage(Valve)