torque KIA CARNIVAL 2007 Owner's Manual

19.6Nm (2.0kgf.m, 14.46lb- ft) + 90°
a.Always use new connecting rod bolts.
b. Maintain downward force on the ring compressor to prevent the rings from expanding before entering
the cylinder bore.
c.Use SST(09221- 4A000), install connecting rod bearing cap bolts.
12. Install the rear oil seal case.
Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.67lb- ft)

a.Clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3) Install upper oil pan.
Uniformly tighten the bolts in several passes.
Tightening torque
Bolts 1~15 : 18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)
Bolts 16,17 : 4.9 ~ 6.9Nm(0.5 ~ 0.7kgf.m, 3.6 ~ 5.1lb - ft)
16. Install the oil screen(A).
Tightening torque
14.7 ~ 21.6Nm (1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb- ft)
17.Install the lower oil pan.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on lower oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
a.Clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
(3) Install lower oil pan.

Uniformly tighten the bolts in several passes.
Tightening torque
9.8 ~ 11.8Nm (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb - ft)
18. Install the air conditioning compressor bracket(A). (Refer to 'HA' group)
19.Install the power steering pump bracket(A) and the knock sensor(B).
Tightening torque
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)
a.On Bank 1, the black knock sensor connector should be installed and on Bank 2, the gray one should.

7.Remove the radiator bracket(A, B) and the bleeder hose(C).
LH
RH
8.Separate the condenser from the radiator assembly by removing the bolts.
9. Remove the radiator assembly.
10. Remove the radiator cooling fan.
INSTALLATION
WATER PUMP
1. Install the water pump(A) and a new gasket(B) with the bolts.
Tightening torque
14.7 ~ 21.6Nm (1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb- ft)

Clean the contacting face before assembling.
2. Install the timing belt.
3. Install drive belt(A).
4.Fill with engine coolant.
5. Start engine and check for leaks.
6. Recheck engine coolant level.
WATER TEMPERATURE CONTROL ASSEMBLY
1.Install the water pipe(A).
Tightening torque
16.7 ~ 19.6Nm (1.7 ~ 2.0kgf.m, 12.3 ~ 14.5lb- ft)
2.Install the water temperature control assembly(A) with a new gasket(B).
Tightening torque

2.Install the coolant inlet pitting(A).
Tightening torque
16.66 ~ 19.60Nm (1.7 ~ 2.0kgf.m, 12.30 ~ 14.47lb- ft)
3. Fill with engine coolant.
4. Start engine and check for leaks.
RADIATOR
1.Install the radiator fan(A) to the radiator.
Tightening torque
4.9 ~ 7.8Nm (0.5 ~ 0.8kgf.m, 3.6 ~ 5.8lb - ft)
2. Install the radiator assembly to the vehicle.
3. Fix the condenser with the radiator assembly.
Tightening torque
4.9 ~ 7.8Nm (0.5 ~ 0.8kgf.m, 3.6 ~ 5.8lb - ft) - D
6.9 ~ 9.8Nm (0.7 ~ 1.0kgf.m, 5.1 ~ 7.2lb - ft) - C
4. Install the radiator bracket(A, B) and the bleeder hose(C).
LH
RH

c.In order to preserve environment, used oil or used oil filter must be disposed only at designated disposal
sites.
1. Park the car on a level ground.
Start the engine and let it warm up.
2. Turn the engine off.
3. Drain engine oil.
(1) Remove the oil filler cap.
(2) After lifting the car, remove the oil drain plug(A) and drain oil into a container.
4. Replace the oil filter.
(1) Remove the oil filter(B).
(2)Check the part number of a new oil filter is as the same as that of the old one.
(3) Replace the oil filter.
(4) Tighten it slightly until the o - ring of the filter cap contacting on its position.
(5) Tighten it with the specified torque.
Tightening torque
16.7 ~ 24.5Nm(1.7 ~ 2.5kgf.m, 12.3 ~ 18.1lb- ft)
5. Refill with engine oil.
(1) Install the oil drain plug with a new gasket.
Tightening torque
34.3 ~ 44.1Nm (3.5 ~ 4.5kgf.m, 25.3 ~ 32.5lb- ft)
(2) Fill with fresh engine oil, after removing the engine oil level gauge.
Capacity
Total : 4.8 L (5.07 US qt, 4.22 lmp qt)
Oil pan : 4.2 L (4.43 US qt, 3.69 lmp qt)
Drain and refill including oil filter : 4.5 L (4.75 US qt, 3.95 lmp qt)
Oil quality : ABOVE API SJ / SL or SAE 5W- 20
(3) Install the oil filler cap and the oil level gauge.
6. Start the engine and ensure that no oil is leaking from the drain plug or the oil filter.
7. Recheck engine oil level.
INSTALLATION
Oil pump case
1. Assembly the relief spring(B) and the relief plunger(C) and tighten the plug(A).

Tightening torque
39.2 ~ 49.0Nm (4.0 ~ 5.0kgf.m, 28.9 ~ 36.2lb- ft)
2.Install oil pump case.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes after the sealant was applied.
Bead width : 2.5mm(0.0984in.)
a.Make clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
e. After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Install the oil pump case(A).
Tightening torque
18.6 ~ 23.5(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)

d.To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
e. After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Fix the oil pan and tighten the bolts in several steps uniformly.
Tightening torque
Bolts 1~15 : 18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb- ft)
Bolts 16,17 : 4.9 ~ 6.9Nm(0.5 ~ 0.7kgf.m, 3.6 ~ 5.1lb - ft)
5.Install the oil screen.
Tightening torque
14.7 ~ 21.6Nm(1.5 ~ 2.2kgf.m, 10.8 ~ 15.9lb- ft)
Always use a new gasket.
6. Install the lower oil pan.
(1) Using a gasket scraper, remove all the old packing material from the gasket surfaces.
(2) Before assembling the oil pan, the liquid sealant TB1217H should be applied on the oil pan.
The part must be assembled within 5 minutes after the sealant was applied.

a.Make clean the sealing face before assembling two parts.
b. Remove harmful foreign materials on the sealing face before applying sealant.
c. When applying sealant gasket, sealant must not be protrude into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket to the inner threads of the bolt holes.
e. After assembly, wait at least 30 minutes before filling the engine with oil.
(3) Fix the oil pan and tighten the bolts in several steps uniformly.
Tightening torque
9.8 ~ 11.8Nm(1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb - ft)
7.Install the oil filter bracket(A).
Tightening torque
18.6 ~ 23.5Nm(1.9 ~ 2.4kgf.m, 13.7~ 17.4lb- ft)