torque KIA CARNIVAL 2007 Service Manual

LUBRICANT
ItemSpecified lubricant Quantity
Transmission oil Diamond ATF SP - III8.5ℓ(9.0 Us qt, 7.5Imp.qt)
SEALANT Item Specified Sealant
Rear cover
Torque converter housing
Valve body cover Three Bond - TB 1281B or LOCTITE - FMD - 546
Transmission case side cover Three Bond - TB 1389 or LOCTITE - 518
Side cover Three Bond - TB 1389 or LOCTITE - 518/587

2007 > 2.7L V6 GASOLINE >
Electronic Control System
DESCRIPTION
The electronic control system used in the new generation auto transaxle is far superior to the previous systems. This
system is able to adopt a variable shift pattern for smooth and problem free shifting.
A solenoid valve is applied to each of the clutches and brakes and is independently controlled. Feedback control and
correction control is performed in all gears as well as utilization of mutual control system to increase shift feeling.
The torque converter damper clutch uses a partial lock up and full lock - up system. An additional control method called
the HIVEC system (neural network) is adopted to increase shift feeling.
Block Diagram (CAN)
ELECTRIC CONTROL LOCATION
The TCM(PCM) is located on the intake manifold in the engine room.

Sport mode up- shift switchSport mode up- shift signal
Sport mode downshift switch Sport mode downshift signal
Request of torque reduction Send the request of torque reduction to ECM
ABS - ECM, Engine ECM In case of CAN communication
Sports Mode
Sports Mode Switch
Sports mode allows the manual up- shift and downshift with the accelerator pedal is depressed. The prompt response
and shift would be obtained due to the continuous shifting without cutting of driving power. The shifting time is also
decreased about 0.1sec during up- shift, 0.2sec during downshift. As the selector lever is pushed upward or downward
one time, the gear is up shifted or downshifted by one gear.
Signals of sports mode switch
Items Mode S/WUP S/WDOWN S/W
D range selection OFFOFFOFF
Sports mode selection ONOFF OFF
Sports mode up- shift selection ONONOFF
Sports mode downshift selection ONOFF ON
Controller Area Network (CAN)
Previously, for different computers in the vehicle to share the same information, each signal required a different pin
and wiring. However, with the introduction of a CAN system, only two lines are required to achieve the same function.
The information is in digital format. This method does not use an integrated ECM.

Input signals to TCM(PCM) through ‘CAN communication’
- Engine rpm, TPS signal
- A/CON signal, Engine coolant temperature
- Quantity of intake airflow, Vehicle speed
- Shift holding signal (FTCS ON)
Output signals from TCM(PCM) through ‘CAN communication’
- Request signal for torque reduction
- ATF temperature, TCM(PCM) type, TCM(PCM) error or not
- Damper clutch ON, OFF / Gear position
TCM PIN DESCRIPITION
PIN
No.Check item
Condition Input/Output value
Measurement
Value Remarks
Type Level
A01 2nd CAN_HI -- - --
A02 2nd CAN_LO -- - --
A03 P Range
Selection P Position
OtherwiseDC
Voltage V_BAT
Max. 1.0V 12.9V
0V
A04 R Range
Selection R Position
Otherwise DC
Voltage V_BAT
Max. 1.0V 12.3V
0V
A05 N Range
Selection N Position
Otherwise DC
Voltage V_BAT
Max. 1.0V 13.2V
0V
A06 D Range
Selection D Position
Otherwise DC
Voltage V_BAT
Max. 1.0V 13.2V
0V
A07 Select Position -DC
Voltage V_BAT
Max. 1.0V 13.2V
0V
A08 Up Position -DC
Voltage V_BAT
Max. 1.0V 13.2V
0V
A09 Down Position -DC
Voltage V_BAT
Max. 1.0V 13.2V
0V
A12 N.A -- - -
A14 N.A -- - -
A19 N.A -- - -
A20 A/T Control Relay Relay On
Relay Off
DC
Voltage V_BAT
Max. 1.0V
Vpeak : Max. 70V
Resistance : 680Ω 13.8V
0V
- 0.7V
Resistance : 680Ω
W/H Open DTC Spec : P0890DTC : P0890
A27 Diagnosis "K" Communicated with
GST Pulse At transmitting
HI : V_BAT* 80%↑
LO : V_BATÎ20%↓ AT receiving
HI : V_BAT* 70%↑
LO : V_BAT*30%↓ 11.3V
0.14/ 0.32V V_BAT :
13.2V

2007 > 2.7L V6 GASOLINE >
Description
The automatic transmission is a combination of 3 - element 2 - phase 1 - stage torque converter and double shaft
electrocally - controlled unit which provides 4 speeds forward and 1 reverse. To improve the efficiency of power
transmission, the line pressure control was changed applying “Variable Force Solenoid (VFS) valve” on this model.
However, adopting VFS on this model, the line pressure is variably changed according to TPS and the vehicle speed,
this will enable more improved efficiency of power transmission and fuel consumption.
Characteristics
Some of the characteristics include:
▶Different power transfer
▶Different component layout
▶New shift logic(HIVEC) to improve shift feeling
▶Position of Valve Body
▶Variable shift pattern
▶Communication protocol and method
▶Step gate type shift lever.
Item Details
Weight Reduction 1. Aluminum oil pump
a. 2.3kg Approx
2. Pressed parts a. Retainer and hub of brakes and clutches
b. Carrier of planetary gear set
Better shift quality 1. Independent control of clutches and brakes enabled better control of
hydraulic pressure and skiped shifts (4 to 2, 3 to 1)
2. During N to D or N to R shift, feedback control adopted.
3. When starting from Creep condition, reduction of shock.(Creep condition is
controlled with 1st gear)
4. Solenoid valve frequency is increased for more accurate control. 35Hz to
61.3Hz except DCCSV that is 35Hz and VFS that is 600Hz.
5. HIVEC adoption for better shift feeling.
6. Variable shift pattern.
Increase in Power train efficiency 1. Fully Variable Line Pressure
2. VFS(Variable Force Solenoid)
- Manual shifting possible
- Step gate type shift lever

Low&Reverse brakeLRHold LR annulus gear and OD carrier
Second brake 2NDHold reverse sun gear
One way clutch OWCRestrict the rotating direction of low & reverse annulus gear
Operating elements
UD/COD/CREV/C 2ND/B LR/BOWC
P ●
R ●●
N ●
D1 ● ●○
D2 ● ●
D3 ●●
D4 ●●
1) ○ : OWC is operated when shifts from 1st gear to 2nd gear.
2) L&R brake is released in 1st gear when the vehicle speed is more than 5KPH approximately.
Torque converter and shaft
The torque converter consists of an impeller(pump), turbine and stator assembly in a single unit. The pump is
connected to the engine crankshaft and turns as the engine turns. This drawing force is transmitted to the turbine
through the oil which is recycled by the stator.
The transmission has two parallel shafts ; the input shaft and the output shaft. Both shafts are in line with the engine
crankshaft. The input shaft includes the overdrive clutch, reverse clutch, underdrive clutch, one way clutch, 2ND brake,
low&reverse brake, overdrive planetary carrier, output planetary carrier and transfer drive gear. The output shaft
includes the transfer driven gear.
CLUTCHES
The gear changing mechanism utilizes three multi- disc clutches. The retainers of these clutches are fabricated from
high- precision sheet metal for lightness and ease of production. Also, more responsive gearshifts at high engine
speeds are achieved by a pressure- balanced piston mechanism that cancels out centrifugal hydraulic pressure. This
mechanism replaces the conventional ball check valve.
UNDERDRIVE CLUTCH
The underdrive clutch operates in 1st, 2nd, and 3rd gears and transmits driving force from the input shaft to the
underdrive sun gear(A).
The components comprising the under clutch are as illustrated below.

functioning.c.
Malfunction of the TCM(PCM)
Driving impossible Starting impossible
Starting is not possible when the selector
lever is in P or N range. In such cases, the
cause is probably a defective engine system,
torque converter or oil pump. a.
Malfunction of the engine system
b. Malfunction of the torque converter
c. Malfunction of the oil pump
Does not move forward
If the vehicle does not move forward when
the selector lever is shifted from N to D, 3, 2
or L range while the engine is idling, the
cause is probably abnormal line pressure or a
malfunction of the underdrive clutch or valve
body. a.
Abnormal line pressure
b. Malfunction of the underdrive solenoid
valve
c. Malfunction of the underdrive clutch
d. Malfunction of the valve body
Does not reverse
If the vehicle does not reverse when the
selector lever is shifted from N to R range
while the engine is idling, the cause is
probably abnormal pressure in the reverse
clutch or low and reverse brake or a
malfunction of the reverse clutch, low and
reverse brake or valve body. a.
Abnormal reverse clutch pressure
b. Abnormal low and reverse brake pressure
c. Malfunction of the low and reverse brake
solenoid valve
d. Malfunction of the reverse clutch
e. Malfunction of the low and reverse brake
f. Malfunction of the valve body
Does not move (forward or reverse)
If the vehicle does not move forward or
reverse when the selector lever is shifted to
any position while the engine is idling, the
cause is probably abnormal line pressure or a
malfunction of the power train, oil pump or
valve body. a.
Abnormal line pressure
b. Malfunction of power train
c. Malfunction of the oil pump
d. Malfunction of the valve body
Malfunction when
starting Engine stalling when shifting
If the engine stalls when the selector lever is
shifted from N to D or R range while the
engine is idling, the cause is probably a
malfunction of the engine system, damper
clutch solenoid valve, valve body or torque
converter (damper clutch malfunction). a.
Malfunction of the engine system
b. Malfunction of the damper clutch control
solenoid valve
c. Malfunction of the valve body
d. Malfunction of the torque converter
(Malfunction of the damper clutch)
Shocks when changing from N to D and large
time lag
If abnormal shocks or a time lag of 2 seconds
or more occur when the selector lever is
shifted from N to D range while the engine is
idling, the cause is probably abnormal
underdrive clutch pressure or a malfunction of
the underdrive clutch, valve body or idle
position switch. a.
Abnormal underdrive clutch pressure
b. Abnormal low and reverse brake pressure
c. Malfunction of the underdrive solenoid
valve
d. Malfunction of the valve body
e. Malfunction of the idle position switch
Malfunction when
starting Shocks when changing from N to R and large
time lag
If abnormal shocks or a time lag of 2 seconds
or more occur when the selector lever is
shifted from N to R range while the engine is
idling, the cause is probably abnormal reverse
clutch pressure or low and reverse brake
pressure, or a malfunction of the reverse
clutch, low and reverse brake, valve body or
idle position switch. a.
Abnormal reverse clutch pressure
b. Abnormal low and reverse brake pressure
c. Malfunction of the low and reverse
solenoid valve
d. Malfunction of the reverse clutch
e. Malfunction of the low and reverse brake
f. Malfunction of the valve body
g. Malfunction of the idle position switch

Shocks when changing from N to D, N to R
and large time lag
If abnormal shocks or a time lag of 2 seconds
or more occur when the selector lever is
shifted from N to D range and from N to R
range while the engine is idling, the cause is
probably abnormal line pressure or a
malfunction of the oil pump or valve body.a.
Abnormal line pressure
b. Malfunction of the oil pump
c. Malfunction of the valve body
Malfunction when
shifting Shocks and running up
If shocks occur when driving due to up
shifting or down shifting and the transmission
speed becomes higher than the engine
speed, the cause is probably abnormal line
pressure or a malfunction of a solenoid valve,
oil pump, valve body or of a brake or clutch. a.
Abnormal line pressure
b. Malfunction of each solenoid valve
c. Malfunction of the oil pump
d. Malfunction of the valve body
e. Malfunction of each brake or each clutch
Displaced shifting
points All points
If all shift points are displaced while driving,
the cause is probably a malfunction of the
output shaft speed sensor, TPS or of a
solenoid valve. a.
Malfunction of the output shaft speed
sensor
b. Malfunction of the throttle position sensor
c. Malfunction of each solenoid valve
d. Abnormal line pressure
e. Malfunction of the valve body
f. Malfunction of the TCM(PCM)
Some points
If some of the shift points are displaced while
driving, the cause is probably a malfunction of
the valve body, or it is related to control and
is not an abnormality. a.
Malfunction of the valve body
Does not shift No diagnosis codes
If shifting does not occur while driving and no
diagnosis codes are output, the cause is
probably a malfunction of the transaxle range
switch, or TCM(PCM) a.
Malfunction of the transaxle range
b. Malfunction of the TCM(PCM)
Malfunction while
driving Poor acceleration
If acceleration is poor even if down shifting
occurs while driving, the cause is probably a
malfunction of the engine system or of a
brake or clutch. a.
Malfunction of the engine system
b. Malfunction of the brake or clutch
Malfunction while
driving Vibration
If vibration occurs when driving at constant
speed or when accelerating and deceleration
in top range, the cause is probably abnormal
damper clutch pressure or a malfunction of
the engine system, damper clutch control
solenoid valve, torque converter or valve
body. a.
Abnormal damper clutch pressure
b. Malfunction of the engine system
c. Malfunction of the damper clutch control
solenoid valve
d. Malfunction of the torque converter
e. Malfunction of the valve body
Transaxle range switch system
The cause is probably a malfunction of the inhibitor switch circuit,
ignition switch circuit or a defective TCM(PCM). a.
Malfunction of the transaxle range switch
b. Malfunction of the ignition switch
c. Malfunction of connector
d. Malfunction of the TCM(PCM)
Idle position switch system
The cause is probably a defective idle position switch circuit, or a
defective TCM(PCM). a.
Malfunction of the triple pressure switch
b. Malfunction of connector
c. Malfunction of the TCM(PCM)

Triple pressure switch system
The cause is probably a defective dual pressure switch circuit or a
defective TCM(PCM).a.
Malfunction of the triple pressure switch
b. Malfunction of connector
c. Malfunction of A/C system
d. Malfunction of the TCM(PCM)
Vehicle speed sensor system
The cause is probably a defective vehicle speed sensor circuit or a
defective TCM(PCM). a.
Malfunction of the vehicle speed sensor
b. Malfunction of connector
c. Malfunction of the TCM(PCM)
DTC TROUBLESHOOTING INDEX
No. Code ItemMILRemark
1 P0707 TRANSAXLE RANGE SWITCH CIRCUIT LOW INPUT ON
2 P0708 TRANSAXLE RANGE SWITCH CIRCUIT HIGH INPUT ON
3 P0711 TRANSAXLE FLUID TEMPERATURE SENSOR RATIONALITY ON
4 P0712 TRANSAXLE FLUID TEMPERATURE SENSOR CIRCUIT LOW INPUT ON
5 P0713 TRANSAXLE FLUID TEMPERATURE SENSOR CIRCUIT HIGH INPUT ON
6 P0717 A/T INPUT SPEED SENSOR CIRCUIT - OPEN or SHORT(GND) ON
7 P0722 AT OUTPUT SPEED SENSOR CIRCUIT - OPEN or SHORT(GND) ON
8 P0731 GEAR 1 INCORRECT RATIO ON
9 P0732 GEAR 2 INCORRECT RATIO ON
10 P0733 GEAR 3 INCORRECT RATIO ON
11 P0734 GEAR 4 INCORRECT RATIO ON
12 P0741 TORQUE CONVERTER CLUTCH STUCK OFF ON
13 P0742 TORQUE CONVERTER CLUTCH STUCK ON ON
14 P0743 TORQUE CONVERTER CLUTCH CONTROL SOLENOID VALVE - OPEN or
SHORT(GND) ON
15 P0748 VFS SOLENOID OFF
16 P0750 LOW and REVERSE SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND) ON
17 P0755 UNDER DRIVE SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND) ON
18 P0760 SECOND SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND) ON
19 P0765 OVERDRIVE SOLENOID VALVE CIRCUIT - OPEN or SHORT(GND) ON
20 P0885 A/T CONTROL RELAY - OPEN or SHORT(GND) ON
21 P0890 TCM power Relay sense circuit low ON
22 P0891 TCM power Relay sense circuit High ON
Failsafe
Activation and deactivation of error failsafe is coordinated Error failsafe Management.
Once Error failsafe is activated, it will be kept until ignition key OFF.
In every new TCM start, TCM start with No Error failsafe and No Error present.
0. Mechanical Limp Home Mode
a. Switch off A/T relay
1. Electrical Limp Home Mode a. Keep 2nd / 3rd gear
2. Prohibit Intelligent Shift a. Fuzzy SAT(Siements Adaptive Transmission) shift pattern (Medium Driver, Sporty Driver) will not be used

3. Prohibit Adaptive Controla. No learning is done
6. Prohibit Torque Reduction Request a. No torque reduction is sent to ECU
7. Prohibit Lockup Control a. Stay in non- lockup control state
8. Substitute Input Value Oil Temperature a. Set oil temperature(tf) to 80° C (192°F)
9. Substitute Value Speed Ratio a. Set speed ratio to 0.7
10. Substitute CAN Input Value a. Set engine torque to 42 Ë
b. Set throttle position to 50Ë
c. Set accelerator pedal signal to 50 Ë
d. Set engine speed (Ne) to 3000 rpm
e. Set vehicle speed to 0 km/h
f. Set status of air condition relay to OFF
11. Prohibit VFS control a. Stop the Line Pressure Control till IG Off
Failsafe according to the DTC
a.Refer the detail description in the previous page for the indicated number on the ‘Failsafe’ column.
Items Type of errorFailsafeOBD - II
relevant DTC DTC
Oil temperature sensor Short to ground
2, 3, 7, 8, 11P0712
P0712
Open or short to B+ P0713P0713
Stuck signal P0711P0711
Sensor fail P0711P0711
PG- A Short to ground
1,11P0717
P0717
Open or short to B+
PG- B Short to ground
P0722P0722
Open or short to B+
Sensor fail P0721P0721
Brake switch Open
2―P0713
Short to B+
LR Solenoid valve Short to B+
0,11P0750
P0750
Open or short to ground
2nd Solenoid valve Short to B+
P0760P0760
Open or short to ground
UD Solenoid valve Short to B+
P0755P0755
Open or short to ground
OD Solenoid valve Short to B+
P0765P0765
Open or short to ground
Open or short to B+ P0765P0765