clutch KIA CARNIVAL 2007 Repair Manual

Clutch Pedal

2007 > 2.7L V6 GASOLINE >
ADJUSTMENT PROCEDURE
IGNITION LOCK SWITCH
1. Disconnect 2P- connector from a ignition lock switch.
2. Disconnect the ignition lock switch. (if you can install a tester with the switch fixed, this step can be omissible)
3. Check for continuity between terminals. (refer to the table below)
Clutch pedal position Ignition lock switch Continuity
Released ReleasedNO
Pressed PressedYES
If there is difference between what tested and the table above, replace the ignition lock switch with a new one.
If not, install the ignition lock switch and adjust the clutch pedal.
TORQUE :
8~10Nm (80~100kgf.cm, 5.8~7.2lb- ft)
Clutch pedal and Ignition lock switch
a. Inspect a ignition lock switch.
b. Remove the driver's seat mat to adjust a clutch pedal.
c. No gap between a clutch master cylinder pistion and push rod can cause clutch slip.
1. Loosen and draw out the bolt until it is off the pedal surface.
2. Push and pull a clutch master cylinder push rod to satisfy the specification below.
Specification:
Clutch pedal stroke(A) - 150mm(5.91in)
Clutch pedal free play(B) - 6~13mm(0.24~0.51in)
Clutch pedal distance - 234.7mm(9.24in)
3.With no pressure on a clutch pedal, tighten the bolt until it contacts on the pedal.
4. Fix the bolt with a nut.
TORQUE :
14~20Nm (140~200kgf.cm, 10.2~14.5lb - ft)

5.Press the clutch pedal to the seat ground.
6. Adjust the ignition lock switch position with the pedal a little(23~26mm) raised.
7. Install the ignition lock switch firmly.
TORQUE:
8~10Nm (80~100kgf.cm, 5.8~7.2lb- ft)
REPLACEMENT
a.Inspect the continuity of the ignition lock switch.
b. Remove the floor mat before adjusting the clutch pedal.
1. Remove the ignition lock switch.
2. Remove the snap pin and the clevis pin(A) connecting the clutch master cylinder push rod and the clutch pedal.
3.Remove the clutch master cylinder mounting nut(A,B) and the clutch pedal mounting nut(C).

4.Remove the clutch pedal.
5. Install a new one by tightening the bolts of the clutch pedal bracket and master cylinder .
TORQUE :
19~26 Nm(19~260 kgf.cm, 13.8~18.9 Ib- ft)(Clutch pedal bracket)
12~16 Nm(120~160 kgf.cm, 8.7~11.6 Ib- ft)(Clutch master cylinder)
6. Grease the clevis pin and insert it and the snap pin.
7. Adjust the clutch pedal and the ignition lock switch.