ignition KIA Rio 2005 2.G Service Manual

Necessary InspectionsFluid levels, such as engine oil, engine coolant,
brake/clutch fluid, and washer fluid should be checked
on a regular basis, with the exact interval depending on
the fluid. Further details are provided in Maintenance,
Section 7.Before Starting Close and lock all doors.
 Position the seat so that all controls are easily
reached.
 Adjust the inside and outside rearview mirrors.
 Be sure that all lights work.
 Check all gauges.
 Check the operation of warning lights when the
ignition switch is turned to the ON position.
 Release the parking brake and make sure the brake
warning light goes out.
For safe operation, be sure you are familiar with your
vehicle and its equipment.
Drunk DrivingDrinking and driving is dangerous. Drunk driving is
the number one contributor to the highway death toll
each year. Alcohol impairs a driver’s judgment, vision
and muscular coordination. Even a small amount of
alcohol will affect a driver’s reflexes, perceptions and
judgment.
Please don’t drink and drive, or ride with a driver who
has been drinking. Choose a designated driver if you’re
with a group, or if you’re alone, call a cab.Drugs and DrivingDriving while under the influence of drugs is as
dangerous or more dangerous than driving under the
influence of alcohol, depending on the drug(s) used
and the quantity consumed. Don’t take drugs and drive.
If you are taking a prescription medicine, check with
your doctor or pharmacist regarding whether you may
operate a motor vehicle.
5-5
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Driving Tips5-10
Snow Tires
When snow tires are used, select the size and
construction specified on the Tire Pressure Label. It is
strongly recommended that snow tires be used on all
four wheels, or poor handling may result. Snow tires
should not be operated at speeds exceeding 75 mph
(120 km/h).
These tires should be inflated 4 psi (28 kPa,
0.3 kg/cm
2) above the recommended pressures shown
on the Tire Specification/Pressure Label, but inflation
should never exceed the maximum cold-tire pressure
shown on the tire sidewalls.
Do not install studded tires without first checking
local, provincial and municipal regulations for
possible restrictions against their use.
WARNING - Snow Tire Size
Snow tires should be equivalent in size and
type to the vehicle’s standard tires. Otherwise,
the safety and handling of your vehicle may be
adversely affected.
Winter Driving We recommend that you carry emergency
equipment. Some things you might include are tire
chains, a window scraper, windshield de-icer, a bag
of sand or salt, flares, a small shovel and jumper
cables.
 Make sure you have sufficient ethylene glycol
coolant in the radiator.
 Check the battery condition and cables. Cold
temperatures reduce the capacity of any battery, so it
must be in top shape to provide enough winter
starting power.
 Make sure the engine oil viscosity is suitable for
cold weather.
 Check the ignition system for loose connections and
damage.
 Use antifreeze-formulated windshield washer fluid
and make sure you have sufficient fluid for your
trip. (Do not use engine coolant antifreeze.)
 Do not use the parking brake if it might freeze. This
is most likely to happen after driving in slushy or
wet conditions and temperatures drop into the
freezing range. When parking, shift to P (Park) with
automatic transaxle, or to 1 (First) or R (Reverse)
with a manual transaxle and block the rear wheels.
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Road WarningHazard Warning FlasherThe hazard warning flasher serves as a warning to
other drivers to exercise extreme caution when
approaching, overtaking, or passing your vehicle. It
should be used whenever emergency repairs are being
made or when the vehicle is stopped near the edge of a
roadway.
Depress the flasher switch with the ignition switch in
any position. The flasher switch is located in the center
console. All turn signal lights will flash
simultaneously.
•The hazard warning flasher will operate whether
your vehicle is running or not.
The turn signals do not operate when the hazard
flasher is
ON
.
Care must be taken when using the hazard warning
flasher while the vehicle is being towed. Local
regulations may prohibit using it in this manner.
OverheatingIf your temperature gauge indicates overheating, if you
experience a loss of power, or if you hear a loud
knocking or pinging noise, the engine has probably
overheated. You should follow these procedures if you
experience any of these symptoms.
1. Turn the hazard warning flasher ON, then drive to
the nearest safe location and stop your vehicle; set
the automatic transaxle in P (Park), or shift the
manual transaxle to neutral and apply the parking
brake.
In Case Of An Emergency6-2
1B3104014B
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2. Make sure the air conditioner is off.
3. If coolant or steam is boiling out of the radiator,
stop the engine, then turn the ignition switch to the
ON position. Do not restart the engine. The radiator
cooling fan will automatically operate with the
ignition switch in the ON position. If the cooling
fan does not operate, call an Authorized Kia Dealer
for assistance.
If coolant is not boiling out, allow the engine to
idle and open the hood to permit the engine to cool
gradually.
If the temperature does not go down with the
engine idling, stop the engine and allow sufficient
time for it to cool.4. The coolant level should then be checked. If the
level in the reservoir is low, look for leaks at the
radiator hoses and connections, heater hoses and
connections, radiator, and water pump. If you find a
major leak or another problem that may have
caused the engine to overheat, do not operate the
engine until the problem has been corrected. Call
an Authorized Kia Dealer for assistance.
If you do not find a leak or other problem, carefully
add coolant to the reservoir.
If the engine frequently overheats, have the cooling
system checked and repaired.
6-3
WARNING - Removing
Radiator Cap
Do not remove the radiator cap when the
engine and radiator are hot. Scalding hot
coolant and steam may blow out under
pressure. This could cause serious injury.
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Emergency StartingJump StartingJump starting can be dangerous if done incorrectly.
Therefore, to avoid harm to yourself or damage to your
vehicle or battery, follow the jump starting procedures
on the next page. If in doubt, we strongly recommend
that you have a competent technician or towing service
jump start your vehicle.
Jump Starting Procedure
1. Make sure the booster battery is 12 volts and that
its negative terminal is grounded.
2. Check the electrolyte level of each of the battery
cells.
3. If the booster battery is in another vehicle, do not
allow the vehicles to touch.In Case Of An Emergency6-4
✽
NOTICE
Use only a 12volt jumper system. You can damage
a 12volt starting motor, ignition system, and other
electrical parts by using a 24-volt power supply
(two 12-volt batteries in series or a 24-volt motor
generator set).
WARNING - Battery
• Keep all flames or sparks away from the
battery. The battery produces hydrogen gas
which may explode if exposed to flame or
sparks.
 Do not attempt to jump start vehicle if the
discharged battery is frozen or if the
electrolyte level is low; the battery may
rupture or explode.
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Fuse Replacement
If the electrical system does not work, first check the
driver’s side fuse panel.
1. Turn the ignition switch and all other switches off.
2. Pull the suspected fuse straight out. Use the
removal tool provided on the main fuse box in the
engine compartment. Refer to the fuse panel chart
on the fuse panel cover to identify the likely
problem fuse or electrical circuit.3. Check the removed fuse; replace if it is blown.
Spare fuses are provided in the passenger
compartment fuse panel, and in the engine
compartment fuse panel cover.
4. Push in a new fuse of the same rating, and make
sure it fits tightly in the clips.
If it fits loosely, consult an Authorized Kia Dealer.
If you do not have a spare, use a fuse of the same
rating from a circuit you may not need for operating
the vehicle, such as the CIGAR or AUDIO fuse.In Case Of An Emergency6-8
WARNING -Fuse Replacement
 Never replace a fuse with anything but
another fuse of the same type and rating.
 A higher capacity fuse could cause damage
and possibly a fire.
 Never install a wire in place of the proper
fuse - even as a temporary repair. It may
cause extensive wiring damage and possibly
a fire.
 Do not use a screwdriver or any other metal
object to remove fuses because it may cause
a short circuit and damage the system.
1B3106003A
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If the headlights or other electrical components do not
work and the fuses are OK, check the fuse box in the
engine compartment. If a fuse is blown, it must be
replaced.
1. Turn the ignition switch and all other switches off.
2. Remove the fuse box cover by unhooking the tab on
one end, and tilting the cover back toward the other
end.
3. Check the fuses. If one is blown, replace it with a
new one of the same rating.
6-9
CAUTION
After checking the fuse box in the engine
compartment, make sure the cover is properly
reinstalled. An improperly installed cover could
allow water ingress and lead to electrical failures.
2FDA602
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In Case Of An Emergency6-12DESCRIPTION FUSE PROTECTED
RATING COMPONENT
Engine compartment (continued)
MAIN RELAY 25A (It will be automatically connected
to the secondary fuse.)
EMS 10A, INJECTOR 15A,
F/PUMP 10A, ECU 10A
S/ROOF 15A Sunroof
HEAD 25A (It will be automatically connect
ed to the secondary fuse.)
HEAD-HI 15A, HEAD-LOW
15A, FOG LAMP(RR) 10A
IG 2 30A
TNS 15A (It will be automatically connect
ed to the secondary fuse.)
TAIL (LH) 10A, TAIL(RH) 10A
HORN 10A Horn
RR DEF 25A Rear window defroster
(ABS 2) 20A ABS
P/WIN 30A Power window
BTN 30A (It will be automatically connect
ed to the secondary fuse.)
MEMORY/ROOM 10A,
STOP 15A, HAZARD 15A
D/LOCK 25A Power door lock
IG COIL 15A Ignition coil
ROOM 15A Room LAMP, Audio,
Meterset, Warning sound
*( ): Optional
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In Case Of An Emergency6-14TowingIf emergency towing is necessary, we recommend
having it done by an Authorized Kia Dealer or a
competent tow-truck service. Proper lifting and towing
procedures are necessary to prevent damage to the
vehicle. Provincial and local laws applicable to towing
vehicles must be followed.
As a general rule, towed vehicles should be pulled with
the driving wheels off the ground. If excessive damage
or other conditions prevent towing the vehicle with the
driving wheels off the ground, use wheel dollies.
With either an automatic or manual transaxle:
1. Set the ignition switch in the ACC position;
2. Place the shift lever in N (Neutral);
3. Release the parking brake.
✽
NOTICE
Do not tow the vehicle backward with the front
wheels on the ground. This may cause internal
damage to the transaxle.
AS2B06006AAS2B06007A
Wheel dolly
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Maintenance7-6Engine Control System (cont.)I: Inspect these items and their related parts. If necessary,
Check the engine oil and coolant levels every week.
R: Replace or change.
Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128
Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Ignition wiresII
Spark plugsRR
Idle speedIIIII
Engine timing beltR
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
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