engine KIA Rio 2007 2.G Repair Manual

69
In case of an emergency
Engine compartment
Engine compartment
1JBH6008
Fuse/Relay panel descriptionInside the fuse/relay box covers, you can find the fuse/relay
label describing fuse/relay name and capacity.
Description Fuse rating Protected component
BATT_150A Alternator, Battery
ECU A 30A Engine control unit
RAD 30A Radiator fan
COND 30A Condenser fan
ECU B 10A Engine control unit
SPARE - Spare fuse
HORN 10A Horn
IGN1 30A Ignition
IGN2 40A Ignition
BATT_2 30A Alternator, Battery
MAIN 125A Alternator
MDPS 80A Power steering wheel
ABS1 40A ABS
ABS2 40A ABS
P/WDW 30A Power window
BLW 40A Blower
SPARE - Spare fuse
A/CON1 10A Air conditioner
A/CON2 10A Air conditioner
ECU D 10A Engine control unit
SNSR 10A Sensors
INJ 15A Injector
ECU C 20A Engine control unit
SPARE - Spare fuse
SPARE - Spare fuse
HORN - Horn relay
MAIN - Main relay

611
In case of an emergency
Driver-side knee bolster
Description Fuse rating Protected component
RR WIPER15A Rear wiper
H/LP(LH) 10A Headlight (left)
FR WIPER 25A Front wiper
BLOWER 10A Blower
H/LP(RH) 10A Headlight (right)
S/ROOF 20A Sunroof
STOP LP 15A Stop light
C/DR LOCK 20A Central door lock
IGN COIL 15A Ignition coil
ABS 10A ABS
B/UP LP 10A Back-up light
SPARE - Spare fuse
C/LIGHTER 25A Cigar lighter
FOLD'G 10A Outside rearview mirror folding
HTD SEAT 20A Seat warmer
AMP 25A Amplifier
FR FOG LP 10A Front fog light
SPARE - Spare fuse
ECU 10A Engine control unit
CLUSTER 10A Cluster
P/WDW RH 25A Power window (right)
AUDIO 10A Audio
RR FOG LP 10A Rear fog light
IGN 10A Ignition
Description Fuse rating Protected component
HTD GLASS30A Rear window defroster
A/BAG 15A Air bag
TCU 10A Automatic transaxle control
SNSR 10A Sensors
SPARE - Spare fuse
MULT B/UP 10A Cluster, ETACS, A/C, Clock,
Room lamp
AUDIO 15A Audio
P/WDW LH 25A Power window (left)
HTD MIRR 10A Outside rearview mirror heater
TAIL LP(LH) 10A Taillight (left)
TAIL LP(RH) 10A Taillight (right)
HAZARD 10A Hazard warning light
T/SIG LP 10A Turn signal light
A/BAG IND 10A Air bag warning
START 10A Start motor

In case of an emergency12
6Memory fuseYour vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged period.
1. Turn off the engine.
2. Turn off the headlights and tail lights.
3. Open the driver-side knee bolster
cover and pull up the “MULT B/UP 10A
/ AUDIO 15A”.
✽ ✽NOTICE• If the memory fuse is pulled up from
the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after replacement.
• Even though the memory fuse is pulled up, the battery can still be dis-
charged by operation of the head-
lights or other electrical devices.
If emergency towing is necessary, we
recommend having it done by an author-
ized Kia dealer or a commercial tow-truck
service. Proper lifting and towing proce-
dures are necessary to prevent damage
to the vehicle. The use of wheel dollies or
flatbed equipment is recommended.For trailer towing guidelines information,
refer to section 5 “Driving Tips”.
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TOWING
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619
In case of an emergency
Changing tires Jacking instructions The jack is provided for emergency tire
changing only.
Follow jacking instructions to reduce the
possibility of personal injury.
Tire replacement 1. Park on a level surface and apply theparking brake firmly.
2. Shift the shift lever into R (Reverse) with manual transaxle or P (Park) with
automatic transaxle.
3. Activate the hazard warning flasher.
WARNING
- Changing tires
 Never attempt vehicle repairs in the traffic lanes of a public road
or highway.
 Always move the vehicle com- pletely off the road and onto the
shoulder before trying to change
a tire. The jack should be used on
level firm ground. If you cannot
find a firm, level place off the
road, call a towing service com-
pany for assistance.
 Be sure to use the correct front and rear jacking positions on the
vehicle; never use the bumpers or
any other part of the vehicle for
jack support.
(Continued)
(Continued)
 The vehicle can easily roll off thejack causing serious injury or
death. No person should place
any portion of their body under a
vehicle that is supported only by
a jack ; use vehicle support
stands.
 Do not start or run the engine while the vehicle is on the jack.
 Do not allow anyone to remain in the vehicle while it is on the jack.
 Make sure any children present are in a secure place away from
the road and from the vehicle to
be raised with the jack.
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7
Maintenance services / 7-2
Maintenance schedule / 7-3
Owner maintenance / 7-7
Engine compartment / 7-9
Engine oil / 7-10
Engine cooling system / 7-11
Brake fluid / 7-13
Drive belts / 7-14
Power steering / 7-14
Automatic transaxle / 7-15
Lubricants and fluids / 7-16
Air cleaner / 7-17
Climate control air filter / 7-18
Wiper blades / 7-19
Battery / 7-21
Tires and wheels / 7-23
Lubricant specifications / 7-32
Exterior care / 7-33
Interior care / 7-35
Maintenance

73
Maintenance
MAINTENANCE SCHEDULE Engine control system
Kilometers or time in months, whichever comes first
× 1,000 km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128
# Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Engine oil & engine oil filter (1)
Drive belts (tension) I I I I
Cooling system hoses & connections I I I I I
Engine coolant (1) I I I I I R IIIIIRI III
Fuel filter RR
Fuel tank cap, lines, EVAP canister and hoses
II
Fuel tank air filter I R I R I
Air cleaner element (2) I I I I I R IIIIIRI III
Ignition wires I I
Spark plugs R R
Idle speed I I I I I
Engine timing belt R
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
Replace every 6,000 km or 6 months.

Maintenance67Chart symbols:I- Inspect these items and their related parts. If necessary, correct, clean, refill, adjust or replace.
R- Replace or change
L- Lubricate.(1) Refer to the lubricant and coolant specifications in the Owner’s Manual.
(2) More frequent maintenance is required if driving under dusty conditions.
(3) More frequent maintenance is required if the vehicle is operated under any of the following conditions: a. Short-distance driving.
b. Driving on dusty roads.
c. Extensive idling or slow-speed driving in stop-and-go traffic.
(4) If necessary, rotate and balance the wheels.
* Note: Check the engine oil and coolant levels every week.

77
Maintenance
OWNER MAINTENANCE Owner maintenance schedule The following lists are vehicle checks and
inspections that should be performed by
the owner or an authorized Kia dealer at
the frequencies indicated to help ensure
safe, dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.When you stop for fuel: Check the engine oil level.
Check coolant level in coolant reser-voir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle: Note any changes in the sound of the exhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
eling on smooth, level road.
When stopping, listen and check for strange sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
Check automatic transaxle P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system during or after use is nor-
mal).
At least monthly: Check coolant level in the coolantrecovery reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.At least twice a year (i.e., every Spring and Fall) : Check radiator, heater and air condi- tioning hoses for leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
WARNING
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot coolant
and steam may blow out under
pressure. This could cause burns or
other serious injury.

Maintenance87At least once a year : Clean body and door drain holes.
Lubricate door hinges and checks, andhood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system before the warm weather season.
Check the power steering fluid level.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake fluid level.
Owner maintenance precautions Improper or incomplete service may
result in problems. This section gives
instructions only for the maintenance
items that are easy to perform.
As explained earlier in this section, sev-
eral procedures can be done only by an
authorized Kia dealer with special tools.
Improper owner maintenance during
the warranty period may affect war-
ranty coverage. For details, read the
separate Kia Warranty & Consumer
Information Manual provided with the
vehicle. If you're unsure about any
servicing or maintenance procedure,
have it done by an Authorized Kia
Dealer.
WARNING
- Maintenance work
Performing maintenance work on
a vehicle can be dangerous. You
can be seriously injured while per-
forming some maintenance pro-
cedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
Authorized Kia Dealer.
Working under the hood with the engine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Always remove all
loose or hanging clothing and all
jewelry before working on the
engine.

79
Maintenance
ENGINE COMPARTMENT
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1. Engine coolant reservoir
2. Engine oil filler cap
3. Brake fluid reservoir
4. Air cleaner
5. Fuse box
6. Negative battery terminal
7. Positive battery terminal
8. Auto transaxle oil dipstick (if equipped)
9. Radiator cap
10. Engine oil dipstick
11. Power steering fluid reservoir (if equipped)
12. Windshield washer fluid reservoir