LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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Fig.7
Fig.9
Fig.8
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® Automobili Lamborghini S.p.A.
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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Flap
The bottom of the dashboard near the passenger airbag module has a metal frame secured by means of screws (
% ) L J ) to the dashboard and two bolts to the cross member.
7 K H À D S L V K L Q J H G W R W K H S O D V W L F V H P L U L J L G À D S E \ P H D Q V R I W Z R F O L S V D W W K H I U R Q W $ ) L J ) and 6 rivets at the back
( & ) L J ).
: K H Q W K H D L U E D J L V G H S O R \ H G W K H À D S L V U H O H D V H G I U R P W K H F O L S V D W W K H E R W W R P $ ) L J ) and rotates at the top ( Fig.9)
thanks to the play provided by the metal rivets, tearing the leather on the outside.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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& $ 8 7 , 2 1
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• & R Q Q H F W R U V F U L P S L Q J T X D O L W \ D Q G D Q \ V L J Q V R I D E U D V L R Q W K H U P D O H I I H F W V R U F R Q W D P L Q D W L R Q E \ W K H J D V
generator
• : L U L Q J K D U Q H V V D E U D V L R Q V E X U Q L Q J D Q G W H D U V L I P H W D O L Q W U X G H V D V Z H O O
7 + ( ( 1 7 , 5 ( $ , 5 % $ * : , 5 , 1 * + $ 5 1 ( 6 6 0 8 6 7 % ( 5 ( 3 / $ & ( ' , ) 7 + ( 5 ( $ 5 ( $ 1 < 2 % 9 , 2 8 6 $ 1 2 0 $ / , ( 6
2 5 ' $ 0 $ * ( & ( 1 7 5 $ / & 2 1 1 ( & 7 , 2 1
Visually inspect the airbag connectors for crimping quality, signs of abrasion, thermal effects or contamination by the
gas generator.
Replace the wiring harness if any damage to connectors is found.
Check the control unit error memory again after repairing the vehicle.
Replace the wiring harness if errors pertinent to the wiring are found. A. Pretensioner
B. Side impact sensor (SIS)
C. Side airbag
' Driver side airbag
( Passenger side airbag
F. Airbag control unit
G. Ground connection
H. Passenger airbag exclusion key
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V
A) Side airbag disassembly
% 3 D V V H Q J H U V L G H D L U E D J G L V D V V H P E O \
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
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Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
A) Side airbag disassembly 3 U H O L P L Q D U \ R S H U D W L R Q V • Remove the seat from the car (088203).
• Place the ignition key in the OFF position.
• Disconnect the battery (091503).
& $ 8 7 , 2 1
2 % 6 ( 5 9 ( 7 + ( $ , 5 % $ * 6 $ ) ( 7 < 5 ( * 8 / $ 7 , 2 1 6
' 2 1 2 7 & $ 5 5 < 2 8 7 $ 1 < : 2 5 . 2 1 7 + ( $ , 5 % $ * ¶ 6 & 2 0 3 2 1 ( 1 7 6 : , 7 + 2 8 7 ) , 5 6 7 3 / $ & , 1 * 7 + ( . ( < 2 1 ³ 2 ) ) ´ $ 1 ' ' , 6 & 2 1 1 ( & 7 , 1 * 7 + ( % $ 7 7 ( 5 <
$ 9 2 , ' 5 ( 6 7 , 1 * 7 + ( 6 ( $ 7 2 1 7 + ( 6 , ' ( 7 + $ 7 + 2 / ' 6 7 + ( $ , 5 % $ * 0 2 ' 8 / ( • Remove the seatback panel (088203).
• Unhook the fasteners of the seatback’s covering (088203).
• Remove the electronic seat control panel (088203).
' L V D V V H P E O L Q J W K H D L U E D J 1. Detach the airbag’s wiring harness located in the seat’s cushion.
2. Remove the side airbag module by unscrewing the two bolts in the frame’s housing ( $ ) L J ), which may be
reached by moving the seatback’s padding ( % ) L J ).
& $ 8 7 , 2 1
, ) : 2 5 . 0 8 6 7 % ( , 1 7 ( 5 5 8 3 7 ( ' ' 2 1 2 7 / ( $ 9 ( 7 + ( ' , 6 $ 6 6 ( 0 % / ( ' $ , 5 % $ * 0 2 ' 8 / (
8 1 $ 7 7 ( 1 ' ( '
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% 3 D V V H Q J H U V L G H D L U E D J G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Place the ignition key in the OFF position.
• Disconnect the battery (091503).
& $ 8 7 , 2 1
' 2 1 2 7 & $ 5 5 < 2 8 7 $ 1 < : 2 5 . 2 1 7 + ( $ , 5 % $ * ¶ 6 & 2 0 3 2 1 ( 1 7 6 : , 7 + 2 8 7 ) , 5 6 7 3 / $ & , 1 * 7 + ( . ( < 2 1 ³ 2 ) ) ´ $ 1 ' ' , 6 & 2 1 1 ( & 7 , 1 * 7 + ( % $ 7 7 ( 5 <
• Remove the dashboard (086803).
' L V D V V H P E O L Q J W K H D L U E D J 1. Disconnect the two passenger airbag module connectors.
2. Remove the four screws ( $ ) L J ) that secure the airbag module to the dashboard cross member and remove
the module.
& $ 8 7 , 2 1
' , 6 3 2 6 ( 2 ) 7 + ( 2 / ' $ , 5 % $ * 0 2 ' 8 / ( 6 ( 1 ' , 7 % $ & . 7 2 7 + ( 0 $ 1 8 ) $ & 7 8 5 ( 5 , ) , 7 + $ 6 1 2 7 ( ; 3 / 2 ' ( '
+ $ 1 ' / ( 7 + ( 1 ( : $ , 5 % $ * $ & & 2 5 ' , 1 * 7 2 7 + ( + $ 1 ' / , 1 * , 1 6 7 5 8 & 7 , 2 1 6
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3 U H O L P L Q D U \ R S H U D W L R Q V • Place the ignition key in the OFF position.
• Disconnect the battery (091503).
• Remove the dashboard (086803).
' L V D V V H P E O L Q J W K H À D S1. Unscrew the 24 screws ( $ ) L J ) that secure the frame to the dashboard.
2. 5 H P R Y H W K H I U D P H Z L W K W K H À D S
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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The pigtail connection is an integral part of the SMLS module (indicator switch replacement). 3 U H O L P L Q D U \ R S H U D W L R Q V • Place the ignition key in the OFF position.
• Disconnect the battery (091503).
' L V D V V H P E O L Q J W K H À D S1. Check that the driver side airbag module is deactivated (disconnect both battery terminals and completely
isolate them) for at least one minute.
2. Unscrew the two screws behind the steering wheel ( $ ) L J ) using a hexagon wrench and gently remove the
module ( % ) L J ).
3. Disconnect the yellow connectors ( & ) L J ), the green connectors ( ' ) L J ) and the horn connectors ( (
) L J ).
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( 6 H D W E H O W U H W U D F W R U G L V D V V H P E O \ 3 U H O L P L Q D U \ R S H U D W L R Q V • Disassemble the B pillar (086803).
• Disassemble the seat (088203).
' L V D V V H P E O L Q J W K H U H W U D F W R U V1 . Disconnect the connector ( $ ) L J ) from the retractor ( % ) L J ).
2 . Disassemble the retractor, removing the screw that secures it at the bottom.
3 . Release the seatbelt guide ( & ) L J ), removing the screw ( ' ) L J ).
4 . Remove the screw ( ( ) L J ) securing the end of the seatbelts ( ) ) L J ).
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•Disassemble the seat (088203).
' L V D V V H P E O L Q J W K H V H D W E H O W E X F N O H 1. Disconnect the connection ( $ ) L J 9).
2 . Unscrew the screw ( % ) L J 9) securing the buckle ( & ) L J 9) to the seat.
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A) Side airbag assembly
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