LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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1. Secure the cover’s lower part using the screw ( ( ) L J ).
2. Position the 3 remaining cover parts to insert the various clips ( ) ) L J ) into the corresponding couplings ( G-
) L J ).
Secure the 4 parts at the front using the 2 screws ( + ) L J ).
• Assemble the steering wheel 3 R L Q W % .
• Assemble the driver side airbag module (088005).
• Connect the LaRa-AS system and reset any error codes (109000).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% $ V V H P E O L Q J W K H V W H H U L Q J Z K H H O 1. Position the steering wheel ( $ ) L J ) on the steering column so that the steering wheel is correctly aligned.
2. Secure the steering wheel to the steering column using the center screw ( % ) L J ).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E
• Assemble the driver airbag module (088005).
• Connect the LaRa-AS system and reset any error codes (109000).
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Fig.1
A
B
C
® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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Safety
& $ 8 7 , 2 1
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effect.
• 7 K H U H P R Y D O W H V W L Q J D Q G U H S O D F H P H Q W R I D L U E D J P R G X O H V P X V W E H F D U U L H G R X W E \ T X D O L ¿ H G S H U V R Q Q H O
• ( D F K D L U E D J P X V W E H ( ; & / 8 6 , 9 ( / < X V H G R Q W K H Y H K L F O H I R U Z K L F K L W Z D V G H V L J Q H G D Q G F D O L E U D W H G
3 O D F H W K H H [ S O R G H G P R G X O H L Q W K H S D F N D J H R I W K H Q H Z R Q H D Q G V H Q G L W E D F N W R W K H P D Q X I D F W X U H U I R U disposal.
• ' R 1 2 7 X V H W H V W H U V W R F K H F N W K H D L U E D J P R G X O H ¶ V R S H U D W L R Q
• ' X U L Q J L Q V W D O O D W L R Q D O Z D \ V N H H S \ R X U Z R U N D U H D F O H D Q D Q G W L G \ $ O Z D \ V P D N H V X U H W K D W Q R R E M H F W R U
foreign material has gotten or can get inside or near the module.
• ' R 1 2 7 W R X F K P H W D O S D U W V G X U L Q J D L U E D J P R G X O H L Q V W D O O D W L R Q E H F D X V H V W D W L F F K D U J H V F R X O G F R P S U R P L V H
W K H D L U E D J P R G X O H ¶ V H O H F W U L F D O S D U W V
• 6 F U X S X O R X V O \ I R O O R Z W K H V D I H W \ L Q V W U X F W L R Q V G X U L Q J W K H L Q V W D O O D W L R Q R I D Q D L U E D J V \ V W H P : H D U S U R W H F W L Y H
J R J J O H V D Q G K H D W U H V L V W D Q W J O R Y H V
• $ O Z D \ V D U U D Q J H W K H P R G X O H V Z L W K W K H S O D V W L F F R Y H U I D F L Q J X S Z D U G V D Q G D Z D \ I U R P W K H E R G \ Z K L O H
handling.
• The same precautions used for front airbags apply to side airbags.
• ' R 1 2 7 S O D F H F R Y H U V R Q W K H V H D W V E H F D X V H W K H \ F R X O G F R P S U R P L V H W K H R S H U D W L R Q R I W K H V L G H
airbags.
Components (Fig.1)
A. Driver side airbag module
B. Passenger side airbag module
C. Seatbelt pretensioner
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Fig.2
AB
C '
® Automobili Lamborghini S.p.A.
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W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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1 ( 9 ( 5 G R W K H I R O O R Z L Q J W R W K H F R P S R Q H Q W V ) L J
A.
Grasp the wiring harness
B. Connect electrical power
C. Use tools (screwdriver, hammer, etc.)
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the system.
• ' R Q R W D S S O \ Y R O W D J H W R W K H D L U E D J Z L U L Q J K D U Q H V V W R W K H P R G X O H F R Q Q H F W R U V D Q G R U W R W K H F R Q W U R O
X Q L W E H I R U H L W L V F R P S O H W H O \ L Q V W D O O H G D Q G W K H U H L V V R P H R Q H D E R D U G W K H Y H K L F O H E H F D X V H D Q H O H F W U L F system fault could deploy the airbag system.
• ' R 1 2 7 R Y H U K H D W W K H F R P S R Q H Q W V ' R Q R W X V H Q D N H G À D P H V Q H D U W K H D L U E D J F R P S R Q H Q W V
• ' R 1 2 7 G U R S W K H P R G X O H R U W K H F R Q W U R O X Q L W , I W K L V K D S S H Q V G R Q R W L Q V W D O O W K H S U R G X F W
• . H H S W K H D L U E D J F R P S R Q H Q W V G U \ , I Z H W G R Q R W L Q V W D O O W K H S U R G X F W
• ' R 1 2 7 W D P S H U Z L W K R U F X W W K H Z L U H V R U F R Q Q H F W R U V R I W K H H Q W L U H V \ V W H P & X W W L Q J D Z L U H R U W D P S H U L Q J
Z L W K D F R Q Q H F W R U F R X O G V H Y H U H O \ D I I H F W V \ V W H P V D I H W \
• 1 ( 9 ( 5 D W W H P S W W R R S H Q D Q G R U G H S O R \ W K H D L U E D J V \ V W H P
• $ O Z D \ V F D O O D G R F W R U D I W H U D Q \ W \ S H R I H [ S R V X U H W R W K H J D V
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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* H Q H U D O 2 Y H U Y L H Z
7 K H D L U E D J L V D V D I H W \ G H Y L F H F R Q V L V W L Q J R I D E D J W K D W D X W R P D W L F D O O \ L Q À D W H V L Q D I U R Q W D O R U V L G H F R O O L V L R Q S O D F L Q J L W V H O I
between the driver or passenger’s body and the structures of the vehicle.
This is a “passive safety system” since it comes into action once a certain deceleration value is exceeded (which can
only result from hitting an obstacle) without the occupant acting in any way. The deployment conditions of the airbagare governed by an electronic control unit (SDM) that continuously processes vehicle deceleration. An electric pulse
L V V H Q W Z K H Q D S U H G H ¿ Q H G W K U H V K R O G L V H [ F H H G H G 7 K L V K H D W V D Q H O H F W U L F D O U H V L V W D Q F H K R X V H G L Q W K H J D V J H Q H U D W R U
Z K L F K L J Q L W H V 7 K L V F D X V H V D F K H P L F D O ¿ U L Q J U H D F W L R Q Z K L F K L Q W X U Q ¿ U H V W K H S \ U R W H F K Q L F F K D U J H 7 K H S \ U R W H F K Q L F
F K D U J H U H D F W L R Q J H Q H U D W H V L Q H U W J D V Z K L F K L V ¿ O W H U H G D Q G F R R O H G E \ P H W D O ¿ O W H U V D Q G L V W K H Q O H W R X W I U R P W K H K R O H V R Q
W K H J D V J H Q H U D W R U F D V L Q J F D X V L Q J W K H E D J W R L Q À D W H 7 K H E D J S O D F H V L W V H O I E H W Z H H Q W K H I U R Q W L Q W H U Q D O V W U X F W X U H R I W K H
vehicle and the occupant’s head (driver or passenger).
7 K H L Q À D W H G E D J L V D V R I W E D U U L H U W K D W V O R Z V G R Z Q W K H R F F X S D Q W ¶ V K H D G G X U L Q J W K H F R O O L V L R Q 7 K H E D J L V G H À D W H G E \ W K H
gas that is let out from a hole in the back of the bag by the action of the occupant moving forwards. The system is
deployed in thousandths of a second to anticipate the forward movement of the body during the deceleration caused by the impact.
7 K H S \ U R W H F K Q L F F K D U J H L V F R Q W D L Q H G L Q D V H D O H G F R Q W D L Q H U L Q W K H J D V J H Q H U D W R U , W V R Q O \ S X U S R V H L V W R L Q À D W H W K H E D J
, Q Q R F D V H F D Q W K H G H Y L F H W U D Q V P L W D I R U P R I H Q H U J \ Z K L F K F D Q ¿ U H D Q \ R W K H U J D V J H Q H U D W R U V V W R U H G L Q W K H L P P H G L D W H
proximity.
1 R W H
Please note that the gas generator is the only airbag system component containing a pyrotechnic charge.
The SDM is the control unit governing all the airbag system functions. The SDM is the only control unit in the system.
It contains both the accelerometer and the error memory. If the airbag warning light on the dashboard turns on during
normal vehicle operation, it indicates an airbag system malfunction. The malfunction will be stored in the SDM control
unit as soon as the dashboard warning light turns on. The airbag warning light indicates a failure without specifying
its nature. Run the SDM control unit diagnostic procedure to verify the cause of the error. The LARa-AS diagnostic system diagnoses the airbag control unit. To reset the system, see Gallardo Diagnostics.
A. Driver side airbag module
B. Passenger side airbag module
C. Side airbag module
' Airbag control unit (SDM) (under the center console)
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Fig.4
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® Automobili Lamborghini S.p.A.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' U L Y H U V L G H D L U E D J P R G X O H D Q G S L J W D L O F R Q Q H F W L R Q
7 K H G U L Y H U V L G H D L U E D J P R G X O H F R Q V L V W V R I D J D V J H Q H U D W R U ¿ W W H G Z L W K D E D J I R O G H G L Q W R D F R Q W D L Q H U Z K L F K L V U L Y H W H G
to a metal plate. The metal plate connects all the components together to form a module installed on the center of
the steering wheel.
The bag is made of silicone-coated nylon. Its internal volume when fully deployed is approximately 60 liters. The bag
is folded in a special way.
7 K H S O D V W L F F R Y H U K D V D K R U L ] R Q W D O S U H F X W E U H D N L Q J O L Q H ¿ O P K L Q J H V D W W K H P L G G O H 7 K L V D O O R Z V W K H F R Y H U W R E U H D N
and the bag to be let out when deployed.
' U L Y H U V L G H D L U E D J ) L J
A. Driver side airbag module
B. Steering wheel mounting onto steering column
C. Steering wheel
' Driver side airbag module mounts
( Indicator switch (SMLS module) with pigtail connection
The gas generator on the driver side is pyrotechnic and cylindrical.
The gas generator consists of the following parts: • a container consisting of two welded half-casings, one of which is perforated to let out the gas. The following
components are arranged inside the container:
• propellant contained in a sealed metal cylinder: when heated, this substance releases a considerable amount
of gas and a limited amount of solid particulate;
• an electric resistance or trigger which transforms the control unit electric pulse into a spark;
• a primer heats the propellant: it is activated by the spark generated by the electrical resistance;
• D P H W D O P H V K ¿ O W H U L V X V H G W R N H H S W K H S U H V V X U H F R Q V W D Q W Z L W K K R O G V R O L G S D U W L F X O D W H D Q G F R R O W K H J D V Z K L F K ¿ O O V
the bag
Page 1179 of 1659
5
L714 08 80 00
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& $ 8 7 , 2 1
1 H Y H U G L V D V V H P E O H W K H P R G X O H I R U D Q \ U H D V R Q
Do not subject the module to temperatures exceeding 107°C or lower than -35°C to prevent permanent damage tothe components with consequent system malfunctioning.
The pigtail connection is used to send the electric signal of the wires on the control unit side to the airbag module on
the driver side, guaranteeing electrical continuity during normal use of the steering wheel. The pigtail connection is an integral part of the indicator switch (SMLS module) and cannot be disassembled.
Page 1180 of 1659
6
L714 08 80 00
Fig.5 Fig.6
A
® Automobili Lamborghini S.p.A.
7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3 D V V H Q J H U V L G H D L U E D J P R G X O H
The passenger side airbag has two separate components: •
airbag module , which contains the bag and the gas generator ( Fig.5)
• D L U E D J À D S on the dashboard
Airbag module
7 K H S D V V H Q J H U V L G H D L U E D J K D V D S D L U R I J D V J H Q H U D W R U V ¿ W W H G Z L W K D I R O G H G Q \ O R Q E D J W K H \ D U H K R X V H G D Q G V H F X U H G
to a metal container activated by a metal plate that holds the bag. The bag is made of silicone-coated nylon. Its
internal volume when fully deployed is approximately 120 liters. The bag is folded in a special way. It is also externally
wrapped for protection and to keep it folded.
, P S R U W D Q W • 7 D P S H U L Q J Z L W K W K L V S U R W H F W L Y H Z U D S S L Q J L V S U R K L E L W H G Z K L F K Z R X O G S U H Y H Q W L W I U R P I X Q F W L R Q L Q J
correctly.
• ' R Q R W V X E M H F W W K H P R G X O H R U W K H À D S W R W H P S H U D W X U H V H [ F H H G L Q J ƒ & R U O R Z H U W K D Q ƒ & W R
S U H Y H Q W S H U P D Q H Q W G D P D J H W R W K H F R P S R Q H Q W V Z L W K F R Q V H T X H Q W V \ V W H P P D O I X Q F W L R Q L Q J
The airbag module is secured to the cross member by 4 bolts ( $ ) L J ).