LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
M) Assembling the instrument cluster grille
1.
Position the instrument cluster grille ( $ ) L J ) to insert the 2 slots ( % ) L J ) into the guides ( & ) L J ).
2. Apply pressure onto the grille to insert the 2 clips ( ' ) L J ) into the respective couplings ( ( ) L J ).
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
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![LAMBORGHINI GALLARDO 2009 Workshop Manual 13
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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1 $ V V H P E O L Q J W K H L Q V W U X P H Q W F O X V W H U
1.
Connect the connector on the back of the instrument cluster.
2. Position the instrument cluster ( $ ) L J ) and secure it using the 2 screws ( % ) L J ).
• Assemble the instrument cluster grille ( 3 R L Q W 0).
• $ I W H U D V V H P E O \ F R Q Q H F W W K H / D 5 D $ 6 V \ V W H P 5 H V H W D Q \ H U U R U F R G H V D Q G S U R J U D P W K H L Q V W U X P H Q W F O X V W H U ¿ O H L I
the instrument cluster was replaced ( ).
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
2 $ V V H P E O L Q J W K H % - $ S X V K E X W W R Q S D Q H O
1.
Connect the connection ( $ ) L J ) to the port ( % ) L J on the rear of the BJA push-button panel unit ( &
) L J ).
2. Position the BJA push-button panel unit to insert the 2 side slots ( ' ) L J ) into the respective guides ( (
) L J ) of the dashboard.
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3 $ V V H P E O L Q J W K H V L G H F R Y H U 5 + D Q G / +
1.
Position the cover ( $ ) L J ) and push to insert the clip ( % ) L J ) into the coupling.
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4 $ V V H P E O L Q J W K H G U L Y H U V L G H O R Z H U G D V K E R D U G D V V H P E O \
1.
Position the driver side lower dashboard assembly ( $ ) L J ) and secure it at the top using the 2 stud bolts
( % ) L J ).
2. Connect the connector ( & ) L J ) of the reverse gear button (E-GEAR version only).
3. Tighten the 3 mounting screws ( ' ) L J ).
• Assemble the instrument cluster 3 R L Q W 1 .
• Assemble the instrument cluster grille 3 R L Q W 0 .
• Assemble the left side cover 3 R L Q W 3 .
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 $ V V H P E O L Q J W K H S D V V H Q J H U V L G H O R Z H U G D V K E R D U G D V V H P E O \
1.
Position the passenger side lower dashboard assembly ( $ ) L J ) and connect the connector ( % ) L J ).
2. Secure the 3 screws ( & ) L J ) through the glove box at the top.
3. Secure the screw ( ' ) L J ) at the rear of the lower dashboard assembly.
4. Secure the 2 side screws ( ( ) L J ).
5. Connect the connection of the passenger side airbag selector ( ) ) L J ).
• Assemble the right side cover 3 R L Q W 3 .
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
S) Assembling the dashboard
1.
Position the dashboard ( $ ) L J ) connecting the various connections.
2. Tighten the 2 screws ( % ) L J ) at the center securing the dashboard to the air conditioner.
3. Secure the passenger side airbag to the dashboard using the 4 screws ( & ) L J ).
Page 1158 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4. Tighten the dashboard’s center screw ( ' ) L J ).
5. Tighten the 4 screws ( ( ) L J ) securing the 2 side air vents to the dashboard (2 screws per vent).
6. Tighten the 2 screws ( ) ) L J ) connecting the dashboard to the tunnel and the tunnel cover.
7. Tighten the 2 screws ( * ) L J ) through the space created by the instrument cluster.
• Assemble the instrumentation 3 R L Q W /
• Assemble the center dashboard cover 3 R L Q W ,
• Assemble the driver side lower dashboard assembly 3 R L Q W 4
• Assemble the passenger side lower dashboard assembly 3 R L Q W 5
• Assemble the two side covers 3 R L Q W 3
• Assemble the tunnel ornament
• $ V V H P E O H W K H F D U K L ¿ V \ V W H P
• Assemble the air conditioner ornament
• Assemble the air conditioner grille
• Assemble the BJA push-button panel 3 R L Q W 2
• Assemble the instrument cluster 3 R L Q W 1
• Assemble the instrument cluster grille 3 R L Q W 0
• Assemble the passenger side seat
• Connect the LaRa-AS system and reset any error codes .
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
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7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 $ V V H P E O L Q J W K H F R Z O W R S F R Y H U
1.
Position the cowl top cover ( $ ) L J W R L Q V H U W W K H ¿ Q Q H G D Q F K R U % ) L J ) into the coupling.
7 K H U H D U H F R Z O W R S F R Y H U V R Q W K H F D U H D F K F R Z O W R S F R Y H U K D V P R X Q W L Q J V F U H Z V V F U H Z V
altogether).
7 K H R U G H U L Q Z K L F K W K H F R Z O W R S F R Y H U V D U H D V V H P E O H G O H I W D Q G U L J K W L V Q R W L P S R U W D Q W
2. Secure the 3 screws ( & ) L J ).
3. Tighten the mounting screw ( ' ) L J ).
• Assemble the A1 pillar 3 R L Q W &
• Assemble the A pillar 3 R L Q W '
• Assemble the dashboard 3 R L Q W 6
$ O Z D \ V W D N H W K H X W P R V W F D U H Q R W W R G D P D J H W K H O H D W K H U X S K R O V W H U \ G X U L Q J D V V H P E O \ S U R F H G X U H V
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® Automobili Lamborghini S.p.A.
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U) Assembling the internal door handle
7 K H L Q W H U Q D O G R R U K D Q G O H K D V S D U W V
•an upper part
•a lower part
1. Assemble the lower part ( $ ) L J ) of the internal door handle using the screw ( % ) L J ).
2. Connect the connector ( & ) L J ) of the power window assembly.
3. Press the upper part of the internal door handle ( ' ) L J ) to insert it into the rest of the handle.