LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
Page 701 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H O L I W L Q J V \ V W H P F L U F X L W S L S H 1.Position the lifting system circuit pipe ( $ ) L J ) and connect it to the control unit ( % ) L J ).
2. Fasten the two clamps ( & ) L J ) securing the lifting system circuit pipe to the front part of the chassis.
3. Fasten the front part of the engine cooling system pipes ( ' ) L J ) by fastening two screws ( ( ) L J ). / H I W K D Q G G U L Y H
5 L J K W K D Q G G U L Y H
Page 702 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4.Tighten the screw on both sides ( ) ) L J ) connecting the lifting system circuit pipe to the shock absorber.
5. Position the bulkhead ( * ) L J E \ W L J K W H Q L Q J D ¿ [ L Q J V F U H Z + ) L J D Q G F X W W L Q J D ¿ [ L Q J F O D P S , ) L J ).
• Assemble the front differential .
• Assemble the propeller shaft (030705).
• $ V V H P E O H W K H I U R Q W D Q G F H Q W U H Y H K L F O H À R R U V (082505).
• Assemble the side and rear upholstery covers (080605).
• Assemble the luggage compartment tray (080605).
2 Q F H D V V H P E O \ L V F R P S O H W H E O H H G W K H O L I W L Q J V \ V W H P F L U F X L W / H I W K D Q G G U L Y H
5 L J K W K D Q G G U L Y H
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Fig.2
Fig.1
A
A
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Bleeding the lifting system 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Remove the front wheels (060103).
) R U U L J K W K D Q G G U L Y H Y H K L F O H V R Q O \ • Disassemble the luggage compartment tray (080603).
Bleeding the lifting system 1. Open the lifting system pump cap ( A-Fig.1) and check the oil level.
2. 6 W D U W X S W K H H Q J L Q H D Q G F R Q Q H F W D V X L W D E O H F R Q W D L Q H U W R F R O O H F W W K H R L O W R W K H V S H F L ¿ F Q R ] ] O H W L S R I H D F K V K R F N
absorber ( B-Fig.2).
Bleeding of the lifting system must be performed by two operators. / H I W K D Q G G U L Y H
5 L J K W K D Q G G U L Y H
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Fig.3
C
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Fig.4
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Activate the shock-absorber extension switch ( C-Fig.3) in the passenger compartment.
4. Activate the switch again to compress the shock absorber while the second operator opens and closes the
V S H F L ¿ F Q R ] ] O H W L S ' ) L J ) to force any air bubbles out before total compression.
5. Check the oil level in the lifting system pump ( A-Fig.1) when the shock absorbers are completely
compressed.
5 H S H D W W K H S U R F H G X U H I R U H D F K I U R Q W V K R F N D E V R U E H U
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Fig.1
EDB
C
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Filling or topping up the lifting system oil 1. Remove the cover ( A-Fig.1).
2. Remove the cap ( B-Fig.1) of the power steering oil tank ( C-Fig.1).
3. Top up the oil level.
7 K H R L O O H Y H O P X V W D O Z D \ V E H E H W Z H H Q W K H 0 , 1 ' ) L J D Q G 0 $ ; ( ) L J Z K H Q W K H O L I W L Q J V \ V W H P L V
off.
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Fig.1
Hf= 130
±3 mm
Fig.2
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Front height from ground
Important!
% H I R U H F K H F N L Q J
• & K H F N I R U S U R S H U L Q À D W L R Q R I W K H I U R Q W W L U H V E D U
• ( Q V X U H W K D W W K H F D U L V D G M X V W H G F D U U \ R X W D S S U R [ L P D W H O \ P E U D N L Q J V ' R Q R W U D L V H W K H Z K H H O V Z L W K U H V S H F W W R W K H F K D V V L V X V H R Q O \ D U X Q Q L Q J E R D U G O L I W W R O L I W W K H Y H K L F O H
& K H F N W K H I U R Q W K H L J K W I U R P W K H J U R X Q G Z L W K U H V S H F W W R W K H F K D V V L V X V L Q J W K H G D W D L Q ¿ J X U H (Fig.1 ).
1 R W H
Carry out the check and adjustment on both sides of the vehicle. ( T X L S P H Q W D V V H P E O \ R Q W K H Z K H H O V
8 V H D Y D L O D E O H F R P P H U F L D O H T X L S P H Q W 7 K H R Q H V K R Z Q L Q ¿ J X U H L V I R U L O O X V W U D W L Y H S X U S R V H V R Q O \
Set the wheel rim value at 482.6 mm.
Important!
7 D N H F D U H Q R W W R G D P D J H W K H Z K H H O U L P
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Fig.3
Fig.4
%
% $ ƒ ¶ ƒ ¶
A %
D D ƒ ¶ +/- ƒ ¶
A
A
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& D P E H U I U R Q W Z K H H O V
Important!
7 K H P H D V X U H P H Q W P X V W E H W D N H Q D I W H U F K H F N L Q J D Q G D G M X V W L Q J L I Q H F H V V D U \ W K H I U R Q W K H L J K W I U R P the ground.
& K H F N W K H F D P E H U X V L Q J W K H G D W D U H S R U W H G L Q ¿ J X U H (Fig.3 ).
Adjust operating on cam pins ( $ ) L J ).
% R O W V D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F .
& D U U \ R X W W K H F K H F N D Q G D G M X V W P H Q W R Q E R W K V L G H V R I W K H Y H K L F O H
) U R Q W Z K H H O W R H L Q & K H F N W K H W R H L Q X V L Q J W K H G D W D U H S R U W H G L Q ¿ J X U H (Fig.4 ).
1 R W H
The indicated values are related to one wheel only.
Adjust operating on the steering tie rod after loosening the lock nut ( % ) L J ).
1 X W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F .
1 R W H • Carry out the check and adjustment on both sides of the vehicle.
• The total must be ƒ ¶ ƒ ¶.
Page 708 of 1659
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+/- 0°15 ¶
AA
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Front wheel caster angle
Important!
7 K H P H D V X U H P H Q W P X V W E H W D N H Q D I W H U F K H F N L Q J D Q G D G M X V W L Q J L I Q H F H V V D U \ W K H F D P E H U R I W K H I U R Q W wheels.
& K H F N W K H F D V W H U X V L Q J W K H G D W D U H S R U W H G L Q ¿ J X U H ( ) L J ).
Adjust operating on cam pins ( $ ) L J ).
% R O W V D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F .
& D U U \ R X W W K H F K H F N D Q G D G M X V W P H Q W R Q E R W K V L G H V R I W K H Y H K L F O H
Important!
, I W K H F D V W H U H [ F H H G V W K H V S H F L ¿ F D W L R Q V Z K H Q W K H F D P E H U L V D W W K H O L P L W W K H V X V S H Q V L R Q R U W K H chassis are damaged and must be repaired.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K L V V H F W L R Q H [ S O D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ S U R F H G X U H V $ ' L V D V V H P E O L Q J W K H I U R Q W K X E K R X V L Q J % ' L V D V V H P E O L Q J W K H I U R Q W E H D U L Q J % ' L V D V V H P E O L Q J W K H I U R Q W Z K H H O K X E
Page 710 of 1659
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$ ' L V D V V H P E O L Q J W K H I U R Q W K X E K R X V L Q J 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Remove the front wheel (060103).
' L V D V V H P E O L Q J W K H I U R Q W K X E K R X V L Q J 1. Release the front brake calliper ( $ ) L J ) without disconnecting it from the hydraulic circuit.
3 O D F H W K H I U R Q W E U D N H F D O O L S H U L Q D V D I H S R V L W L R Q V R W K D W L W G R H V Q R W J H W L Q W K H Z D \ G X U L Q J W K H G L V D V V H P E O \ procedure.
•Remove the front brake disk (061503).
2. Disconnect the ABS sensor ( % ) L J ).
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3. Loosen the screw ( & ) L J ) securing the axle shaft to the front hub housing.
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