LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
Page 711 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
4.Unscrew the nut ( ' ) L J ) securing the rack joint head to the hub housing.
5. Loosen the screw ( ( ) L J ) securing the connecting rod to the lower suspension arm.
6. Unscrew the nut ( ) ) L J ) securing the lower front suspension arm to the hub housing.
7. Release the front axle shaft ( * ) L J ) from the hub housing.
8. Unscrew the nut ( + ) L J ) securing the upper front suspension arm and remove the hub housing ( , ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H I U R Q W E H D U L Q J 3 U H O L P L Q D U \ R S H U D W L R Q V •SRaise the vehicle on the car lift (000000).
• Remove the front wheel (060103).
• Disassemble the front hub housing 3 2 , 1 7 $ .
' L V D V V H P E O L Q J W K H U H D U Z K H H O K X E 1. Loosen the 4 screws ( $ ) L J ) securing the front bearing to the hub housing.
2. Knock gently from behind to extract the wheel hub together with the front wheel bearing ( % ) L J ).
3. To remove the hub housing bulkhead ( & ) L J ), loosen 3 screws ( ' ) L J ).
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& ' L V D V V H P E O L Q J W K H I U R Q W Z K H H O K X E 3 U H O L P L Q D U \ R S H U D W L R Q V •SRaise the vehicle on the car lift (000000).
• Remove the front wheel (060103).
• Remove the front hub housing and the wheel hub (040703).
' L V D V V H P E O L Q J W K H I U R Q W Z K H H O E H D U L Q J 1. Place the bearing ( $ ) L J ) and the front wheel hub ( % ) L J ) under a press ( & ) L J ) and exercise enough
pressure to detach the two components.
8 V L Q J D S U H V V G X U L Q J W K H G L V D V V H P E O \ S U R F H V V Z L O O E U H D N W K H I U R Q W Z K H H O E H D U L Q J P D N L Q J L W L P S R V V L E O H to reuse.
2. Manually remove the remains of the wheel bearing ( ' ) L J ).
3. Using an appropriate tool ( ( ) L J ) exercise enough pressure to remove the remaining residues of the wheel
bearing.
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R F D U U \ R X W W K H I R O O R Z L Q J D V V H P E O \ S U R F H G X U H V
% $ V V H P E O L Q J W K H I U R Q W Z K H H O K X E
% $ V V H P E O L Q J W K H I U R Q W Z K H H O E H D U L Q J
& $ V V H P E O L Q J W K H I U R Q W K X E K R X V L Q J
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
$ $ V V H P E O L Q J W K H I U R Q W Z K H H O K X E
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1. Join the wheel hub ( $ ) L J ) to the front wheel bearing ( % ) L J ) applying enough pressure with a press.
% H Z D U H R I W K H D V V H P E O \ G L U H F W L R Q R I W K H Z K H H O K X E D Q G W K H I U R Q W Z K H H O E H D U L Q J $ U U R Z V ) L J
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H I U R Q W Z K H H O E H D U L Q J 1. Tighten 3 screws ( % ) L J ) to secure the bulkhead ( $ ) L J ) to the front hub housing.
7 K H E X O N K H D G P X V W E H L Q V W D O O H G ¿ U V W E H F D X V H R Q F H W K H I U R Q W Z K H H O E H D U L Q J K D V E H H Q S O D F H G L Q L W V K R X V L Q J L W L V Q R O R Q J H U S R V V L E O H W R L Q V W D O O W K H E X O N K H D G
2. Knock gently to insert the front wheel hub together with the bearing ( & ) L J ) on the hub housing ( ' ) L J ).
7 L J K W H Q W K H ¿ [ L Q J V F U H Z V ( ) L J ) on the front wheel hub to the hub housing using medium thread sealant.
Screw attachment: W L J K W H Q L Q J W R U T X H G
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& $ V V H P E O L Q J W K H I U R Q W K X E K R X V L Q J 1. , Q V H U W W K H X S S H U D U P R I W K H I U R Q W V K R F N D E V R U E H U R Q W K H K X E K R X V L Q J D Q G W L J K W H Q W K H ¿ [ L Q J Q X W $ ) L J ).
Bolt attachment: W L J K W H Q L Q J W R U T X H D
2. , Q V H U W W K H I U R Q W D [ O H V K D I W % ) L J D Q G W L J K W H Q W K H ¿ [ L Q J V F U H Z
Screw attachment: W L J K W H Q L Q J W R U T X H E
3. , Q V H U W W K H O R Z H U D U P R I W K H I U R Q W V K R F N D E V R U E H U R Q W K H K X E K R X V L Q J D Q G W L J K W H Q W K H ¿ [ L Q J Q X W & ) L J ).
Bolt attachment: W L J K W H Q L Q J W R U T X H D .
4. , Q V H U W W K H F R Q Q H F W L Q J U R G R Q W K H O R Z H U D U P R I W K H I U R Q W V K R F N D E V R U E H U D Q G W L J K W H Q W K H ¿ [ L Q J V F U H Z ' ) L J ).
Screw attachment: W L J K W H Q L Q J W R U T X H G
5. , Q V H U W W K H U D F N M R L Q W K H D G R Q W K H K X E K R X V L Q J D Q G W L J K W H Q W K H ¿ [ L Q J Q X W ( ) L J ).
Bolt attachment: W L J K W H Q L Q J W R U T X H G
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
6.Connect the ABS sensor ( ) ) L J ).
• Assemble the front brake disk (061505)
7. Tighten 2 screws to secure the front brake calliper ( * ) L J ).
Screw attachment: W L J K W H Q L Q J W R U T X H E .
$ I W H U D V V H P E O L Q J W K H K X E K R X V L Q J W K H Z K H H O V P X V W E H D O L J Q H G F D P S R V L W L R Q P R G L ¿ F D W L R Q V R W K D W
the correct toe-in and caster are restored.
• Assemble the front wheel .
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H I U R Q W G L I I H U H Q W L D O 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Remove both front wheels (060103).
• ' L V D V V H P E O H W K H I U R Q W F H Q W U H D Q G U H D U Y H K L F O H À R R U V (082503).
• Disassemble the propeller shaft (030703).
' L V D V V H P E O L Q J W K H I U R Q W G L I I H U H Q W L D O 1. Loosen the 6 screws on both sides ( A-Fig.1) securing the front differential to the axle shafts.
Important!
3 O D F H D S L O O D U M D F N E H O R Z W K H I U R Q W G L I I H U H Q W L D O W R S U H Y H Q W L W I U R P I D O O L Q J G X U L Q J G L V D V V H P E O \
2. Loosen the 6 screws securing the front differential to the chassis ( B-Fig.2).
Important!
3 U R F H H G Z L W K W K H X W P R V W F D X W L R Q Z K H Q U H O H D V L Q J W K H I U R Q W G L I I H U H Q W L D O I U R P W K H F K D V V L V
3. Release and remove the front differential ( C-Fig.3).
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Assembling the front differential
Important!
3 U R F H H G Z L W K W K H X W P R V W F D X W L R Q Z K H Q D V V H P E O L Q J W K H I U R Q W G L I I H U H Q W L D O 1. Position the front differential ( A-Fig.1) using a pillar jack ( B-Fig.1).
2. Tighten the 6 screws ( C-Fig.1) securing the front differential to the chassis.
Screw attachment: tightening torque (000800-20b) .
3. Tighten the 6 screws on both sides ( D-Fig.1) securing the front differential to the axle shafts.
Screw attachment: tightening torque (000800-22a) .
• Assemble the propeller shaft (030705).
• $ V V H P E O H W K H I U R Q W F H Q W U H D Q G U H D U Y H K L F O H À R R U V (082505).
• Assemble both front wheels (060105).