LAMBORGHINI GALLARDO 2009 Workshop Manual
Manufacturer: LAMBORGHINI, Model Year: 2009, Model line: GALLARDO, Model: LAMBORGHINI GALLARDO 2009Pages: 1659, PDF Size: 95.1 MB
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Disassembling the front anti-roll bar 3 U H O L P L Q D U \ R S H U D W L R Q V •Lift the vehicle on the car lift (000000).
• Remove both front wheels (060103).
•Disassemble the front suspension upper arm (041103).
• Disassemble the battery (091503).
Disassembling the anti-roll bar 1.Remove the screw ( A-Fig.1) and disassemble the connecting rod.
2. Remove the two mounting srew ( B-Fig.1).
3.Release the rack joint head from the hub housing ( C-Fig.1).
5 H S H D W W K H V W H S V D E R Y H R Q E R W K V L G H V U L J K W O H I W R I W K H D Q W L U R O O E D U
4.Remove the anti-roll bar(D-Fig.1 ).
% H F D X V H W K H I U R Q W V X V S H Q V L R Q X S S H U D U P K D V E H H Q G L V D V V H P E O H G W K H Z K H H O V P X V W E H D O L J Q H G F D P S R V L W L R Q P R G L ¿ F D W L R Q V R W K D W W K H F R U U H F W W R H L Q D Q G F D V W H U D U H U H V W R U H G
Page 722 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Assembling the front anti-roll bar 1. Position the anti-roll bar ( A-Fig.1) and tighten the two mounting screws ( B-Fig.1) using medium thread
sealant.
6 F U H Z V D W W D F K P H Q W W L J K W H Q L Q J W R U T X H
-29c).
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2. Assemble the connecting rod and tighten the screw ( C-Fig.1).
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
3. Fasten the rack joint head to the hub housing ( D-Fig.1).
Bolt attachment: W L J K W H Q L Q J W R U T X H G .
5 H S H D W W K H V W H S V D E R Y H R Q E R W K V L G H V U L J K W O H I W R I W K H D Q W L U R O O E D U
•Assemble the battery .
• Assemble the front suspension upper arm .
• Assemble the front wheels
).
After assembling the front anti-roll bar W K H Z K H H O V P X V W E H D O L J Q H G F D P S R V L W L R Q P R G L ¿ F D W L R Q V R
that the correct toe-in and caster is restored
Page 723 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K L V V H F W L R Q H [ S O D L Q V K R Z W R G L V D V V H P E O H A) 7 K H ) U R Q W 6 X V S H Q V L R Q 8 S S H U $ U P
% 7 K H ) U R Q W 6 X V S H Q V L R Q / R Z H U $ U P
C) Stabiliser bar connecting rod.
Page 724 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ ) U R Q W 6 X V S H Q V L R Q 8 S S H U $ U P 3 U H O L P L Q D U \ R S H U D W L R Q V •L
ift the vehicle on the car lift (000000).
• Remove the wheel (060103).
• Release the shock absorber from the upper front suspension (041303).
• SDisassemble the front stone-guard on the front wheel (082103).
' L V D V V H P E O L Q J W K H V X V S H Q V L R Q V 1. Free the shock absorber ( $ ) L J ) on the wheel by unscrewing the 2 bolts ( % ) L J ): one upper and one
lower.
7 K H U H L V Q R Q H H G W R G L V F R Q Q H F W W K H / L I W L Q J 6 \ V W H P S L S H & ) L J R U W R E O H H G W K H F L U F X L W
3 O D F H W K H V K R F N D E V R U E H U L Q D V D I H S R V L W L R Q V R W K D W L W G R H V Q R W J H W L Q W K H Z D \ G X U L Q J W K H G L V D V V H P E O \ procedure.
2. Loosen the screw ( ' ) L J ) securing the stabiliser bar to the arm.
3. Unscrew the 4 screws ( ( ) L J ) securing the upper arm of the front suspension to the chassis.
4. Unscrew the screw ( ) ) L J ) securing the upper front suspension ( * ) L J ) to the hub carrier.
7 K H Y H K L F O H ¶ V Z K H H O D O L J Q P H Q W P X V W D O Z D \ V E H F K H F N H G D I W H U U H S O D F L Q J D V X V S H Q V L R Q (040402).
Page 725 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ) U R Q W 6 X V S H Q V L R Q / R Z H U $ U P 3 U H O L P L Q D U \ R S H U D W L R Q V •Lift the vehicle on t
he car lift (000000).
• Remove the wheel (060103).
• Disassemble the front stone-guard on the front wheel (082103).
' L V D V V H P E O L Q J W K H V X V S H Q V L R Q V 1. Loosen the screw ( $ ) L J ) securing the stabiliser bar to the arm.
2. Unscrew the screw ( % ) L J ) securing the lower front suspension ( & ) L J & ) L J ) to the hub carrier.
3. Unscrew the 2 screws ( ' ) L J ) securing the lower arm of the front suspension ( & ) L J & ) L J ) to the
chassis’ mount.
7 K H Y H K L F O H ¶ V Z K H H O D O L J Q P H Q W P X V W D O Z D \ V E H F K H F N H G D I W H U U H S O D F L Q J D V X V S H Q V L R Q (040402).
Page 726 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
& ' L V D V V H P E O L Q J W K H F R Q Q H F W L Q J U R G R Q W K H I U R Q W V W D E L O L V H U E D U 3 U H O L P L Q D U \ R S H U D W L R Q V •Raise the vehicle on the car lift (000000).
• Remove the wheel (060103).
' L V D V V H P E O L Q J W K H V W D E L O L V H U E D U F R Q Q H F W L Q J U R G 1. Loosen the two screws ( $ ) L J ) securing the connecting rod ( % ) L J ) to the front stabiliser bar ( & ) L J ) and
the lower suspension arm ( ' ) L J ).
2. Remove and extract the stabiliser bar connecting rod ( % ) L J )
Page 727 of 1659
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® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
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% 7 K H ) U R Q W 6 X V S H Q V L R Q / R Z H U $ U P
C) Stabiliser bar connecting rod.
Page 728 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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$ $ V V H P E O L Q J W K H ) U R Q W 6 X V S H Q V L R Q V 8 S S H U $ U P 1. Secure the front suspension upper arm ( $ ) L J ) to the chassis using the 4 nuts ( % ) L J ).
Screws D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G
2. Secure the front suspension upper arm ( $ ) L J ) to the hub carrier using the nut ( & ) L J ).
1 X W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D
7 L J K W H Q W K H W Z R ¿ [ L Q J E R O W V ( ) L J ) to fasten the shock absorber ( ' ) L J R Q H X S S H U D Q G R Q H O R Z H U
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H E .
4 . Tighten the screw ( ) ) L J V H F X U L Q J W K H V W D E L O L V H U E D U W R W K H F R Q Q H F W L Q J U R G
6 F U H Z D W W D F K P H Q W W L J K W H Q L Q J W R U T X H G .
• Attach the shock absorber to the upper front suspension .
• $ V V H P E O H W K H Z K H H O .
$ I W H U D V V H P E O L Q J W K H V X V S H Q V L R Q V W K H Z K H H O V P X V W E H D O L J Q H G F D P S R V L W L R Q P R G L ¿ F D W L R Q V R W K D W the correct toe-in and caster is restored.
Page 729 of 1659
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
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% $ V V H P E O L Q J W K H ) U R Q W 6 X V S H Q V L R Q V / R Z H U $ U P 1. Secure the front suspension O R Z H U arm ( $ ) L J $ ) L J ) to the chassis’ mount using the 2 nuts ( % ) L J ).
Screws D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
2. 6 H F X U H W K H O R Z H U I U R Q W V X V S H Q V L R Q ( $ ) L J $ ) L J ) to the hub carrier using the nut ( & ) L J ).
1 X W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D
Tighten the screw ( ' ) L J V H F X U L Q J W K H V W D E L O L V H U E D U F R Q Q H F W L Q J U R G W R W K H O R Z H U V X V S H Q V L R Q D U P
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to ease tightening.
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: $ 5 1 , 1 *
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Page 730 of 1659
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