LAND ROVER DISCOVERY 1995 Workshop Manual

76CHASSIS AND BODY
64
REPAIR GRAB HANDLE - TAIL DOOR - WITH REAR AIR
CONDITIONING FITTED
Service repair no - 76.58.35/20
Remove
1.Remove 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
2.Release foam strip from around grab handle
retaining bolts.
3.Remove 4 bolts securing grab handle to body.
4.Remove grab handle.Refit
5.Position grab handle, fit bolts and tighten to
10
Nm (7 lbf ft)
.
6.Secure foam strip to body.
7.Fit 'E' post trim casing.
See 'E' post trim
casing - lh - with rear air conditioning fitted.
HEADLINING - WITH SUN ROOF AND REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 76.64.14/20
Remove
1.Remove both sun visors.
See sun visor.
2.Remove 4 grab handles.See grab handle.
3.Remove front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
4.Remove LH alpine light trim casing.See alpine
light trim casing - lh - with rear air
conditioning fitted.
5.Remove RH alpine light trim casing.See alpine
light trim casing.
6.Release LH and RH sun visor clip retaining
screw covers.
7.Remove LH and RH sun visor clip retaining
screws.
8.Remove LH and RH clips.

CHASSIS AND BODY
65
REPAIR
9.Remove front sun roof aperture seal.
10.Release rear passenger interior lamp assembly
from headlining panel, disconnect multiplug and
remove lamp.
11.Release rear sun roof switch from headlining
panel, disconnect multiplug and remove switch.
12.Remove 3 vents from headlining.
13.Working through sun roof switch housing,
remove screw securing headlining panel to
body.
14.Remove rear sun roof aperture seal.

76CHASSIS AND BODY
66
REPAIR
15.Release LH and RH, 'A' post trim finishers from
uppermost retaining clips.
16.With assistance, release headlining from LH and
RH, 'A', 'B' and 'D' post finishers.
17.Remove headlining assembly.Dismantle
18.Remove 22 nuts securing headlining stowage
nets and rear headlining panel.
19.Remove stowage nets and headlining panel.
20.Collect 7 mounting plates.
Rebuild
21.Position stowage nets and headlining panel, fit
mounting plates to studs and secure with nuts.
Refit
22.With assistance, fit headlining and position to LH
and RH, 'A', 'B' and 'D' post finishers.
23.Secure LH and RH, 'A' post trim finisher
retaining clips.
24.Fit rear sun roof aperture seal.
25.Fit and tighten screw securing rear headlining
panel to body.
26.Position vents to headlining, attach clips to vents
and secure to headlining.
27.Position rear sun roof switch, connect multiplug
and secure to headlining panel.
28.Position rear passenger interior lamp, connect
multiplug and secure to headlining panel.
29.Fit front sun roof aperture seal.
30.Fit LH and RH sun visor retaining clips to body.
31.Fit and tighten screws securing sun visor
retaining clips and secure screw covers.
32.Fit RH alpine light trim casing.
See alpine light
trim casing.
33.Fit LH alpine light trim casing.See alpine light
trim casing - lh - with rear air conditioning
fitted.
34.Fit front headlining stowage panel.See
headlining stowage panel - front - with sun
roof fitted.
35.Fit grab handles.See grab handle.
36.Fit sun visors.See sun visor.

CHASSIS AND BODY
67
REPAIR ASH TRAY - DASH PANEL CENTRAL LOUVRE
PANEL
Service repair no - 76.67.26
Remove
1.Open ash tray.
2.Press release catch and remove ash tray.
Refit
3.Fit ash tray.HEADLINING STOWAGE PANEL - FRONT - WITH
SUN ROOF FITTED
Service repair no - 76.67.27
Remove
1.Remove 10 screws securing stowage panel to
body.
2.Release panel and disconnect Lucar and 4
multiplugs.
3.Remove stowage panel assembly.

76CHASSIS AND BODY
68
REPAIR Dismantle
4.Remove interior lamp lens.
5.Remove 2 nuts securing lamp to stowage panel.
6.Remove lamp.
7.Remove alarm volumetric sensor/blanking plate.
8.Remove electric sun roof switch pack.
9.Remove electric sun roof manual opening plug.
Rebuild
10.Fit electric sun roof manual opening plug to
panel.
11.Fit alarm volumetric sensor.
12.Fit electric sun roof switch pack to panel.
13.Fit interior lamp to panel and secure with nuts.
14.Fit interior lamp lens.
Refit
15.Position stowage panel assembly and connect
Lucar and multiplugs.
16.Align panel to headlining and secure with
screws.REAR FOLD DOWN SEAT BELTS - LH WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.73.28/20
Remove
1.Locate the seat in the down position, remove the
seat belt strap and buckle from their stowed
positions.
2.Remove seat belt strap and buckle retaining bolt
covers.
3.Remove bolts securing strap and buckle.
4.Remove seat belts and collect spacers.
Refit
5.Fit spacers to seat belt retaining bolts, position to
fixings and tighten to
32 Nm (24 lbf ft).
6.Fit seat belt retaining bolt covers.
7.Secure seat belt strap and buckle to their stowed
positions and position seat in the up position.

CHASSIS AND BODY
69
REPAIR FRONT SEAT BELTS - 5 DOOR (96 MODELS)
Service repair no - 76.73.10
Remove
1.Move the seat to gain access to the seat belt
mountings.
2.Remove the cover and securing bolt to release
the upper mounting and spacer from the 'B' post
adjustable mounting.
3. Electric seats only:Release fixings securing
the seat side valance.
4.Remove the side valance.
5.Remove the Torx bolt securing the lower
mounting to the seat.
6.Detach the door seals from the 'B' post
sufficiently to allow removal of the lower trim
panel from the post.
7.Release the seat belt from the split section at the
top of the trim panel and withdraw the panel.

76CHASSIS AND BODY
70
REPAIR
8.Remove the securing bolt and detach the inertia
reel from the bottom of the 'B' post.9.Release the seat belt sensor connector (if fitted).
10.Release Torx bolt to allow removal of the seat
belt stalk assembly.
Refit
11.Reverse removal procedure.
NOTE: Ensure the seat belt is not twisted.
12.Re-connect the seat belt sensor connector (if
fitted).
13.Finally, tighten the seat belt fixings to
32 Nm (24
lbf ft)
.

HEATING AND VENTILATION
1
DESCRIPTION AND OPERATION HEATING AND VENTILATION UNIT
The heating and ventilation and blower units are
standard on all models. Air conditioning system is an
optional module, which when fitted provides fully
integrated climate control for the vehicle interior.
The heating and ventilation unit controls the air
distribution and heating to the vehicle interior. The
blower unit controls the volume of air supplied, while
the air conditioning module (when fitted) provides
refrigerated and dehumidified air.
1. Fresh air inlet
2. Recirculation air inlet
3. Air outlets screen de-mist
4. Air outlet face level vents
5. Air outlets front footwells
6. Air outlets to rear footwells7. Fresh/recirculation air flap servo
8. Blower motor relay
9. Multiplug connector to main harness
10. Multiplug connector, blower to heater unit
11. Resistor unit - blower speed.

80HEATING AND VENTILATION
2
DESCRIPTION AND OPERATION Through-flow ventilation
Through-flow ventilation is achieved by means of
one-way air extraction vents incorporated in both rear
quarter body panels. The vents open and close
automatically dependent upon the heating and
ventilation unit control settings and the volume of air
entering the vehicle.Heating and ventilation unit, controls
The Heating and Ventilation Unit is centrally located
and concealed by the dash assembly. When air
conditioning is fitted, an evaporator is mounted in the
heater unit forward of the heater matrix.
The dash mounted central controls are used to
operate both systems. A single switch controls the air
conditioning unit when fitted.
Controls set for maximum heat to footwells and face level vents
Heating and ventilation flaps and air flow key
1. Fresh or recirculated air from blower unit
2. Evaporator matrix - air conditioning (when fitted)
3. Heater matrix
4. Air outlet front footwells
5. Air outlet to rear footwells
6. Air outlet face level vents7. Air outlets screen de-mist
8. Control flap - face level vents
9. Control flap - demist vents
10. Control flap - air direction
11. Control flap - air temperature
12. Control flap - air direction

HEATING AND VENTILATION
3
DESCRIPTION AND OPERATION
Controls set for unheated air to footwells and face level vents
Heater and ventilation operation
The heating and ventilation system contains a heater
matrix, which is connected to the engine cooling
system, and a 4 speed fan for air distribution. Engine
coolant is circulated through the heater matrix
continuously, except when the temperature controls
are set to COLD.
Recirculated air
When the recirculation switch is pressed, an electrical
servo operates and fully closes the fresh air intake
flap.
Fresh air
When the recirculation switch is returned to the OFF
position, the electrical servo returns and fully opens
the fresh air intake flap.Heated air
Temperature output is controlled by the temperature
controls which move the air direction and temperature
flaps independently to increase or decrease the
volume of air flow through the heater matrix.
V8 Engine:When both controls are in the cold
position, the coolant valve is turned off.
Face level vent flap
Control at face level, flap fully open. All other vents
closed.
Control at face and foot level, flaps half open.
Unless an air conditioning unit is fitted, only fresh or
re-circulated air is available from the face level vents.
Demist vent flap
Control at demist, flap fully open. All other vents
closed.
Control at demist and foot level, flaps half open.