LAND ROVER DISCOVERY 1999 Workshop Manual

EXTERIOR FITTINGS
76-2-14 REPAIRS
7.Disconnect 4 park distance control sensor
harness multiplugs and remove 6 clips
retaining harness.
8.Release 3 clips retaining harness and remove
harness.
9.Noting their fitted positions, release and
remove 4 park distance control sensors and
sensor housings.
Refit
1.Fit sensor housings to bumper, ensuring lugs
on housings are aligned with cut-outs in
bumper.
2.Fit and secure sensors to housings.
3.Fit harness, secure with clips and connect
multiplugs
4.Fit closing panel and secure with bolts and
screws.
5.With assistance, fit bumper assembly to body.
6.Fit bolts securing bumper and tighten to 45 Nm
(33 lbf.ft).
7.Secure rear lamp harness clips and connect
park distance control sensor harness multiplug.
8.Fit both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp - tail/
flasher - bumper.
Trim finisher - bumper - front - from 03MY
$% 76.22.19
Remove
1.Remove 5 screws securing front bumper
finisher to bumper and position the finisher
aside.
2.Release clip securing washer hose to
headlamp washer jet and disconnect the hose.
3.Remove the bumper finisher.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove clip securing headlamp washer jet to
bumper finisher and remove the washer jet.
Refit
1.Fit and secure headlamp washer jet to bumper
finisher.
2.Position bumper finisher to bumper, fit washer
hose to washer jet and secure with clip.
3.Fit bumper finisher to bumper and secure with
screws.

EXTERIOR FITTINGS
REPAIRS 76-2-15
Bumper assembly - rear - up to 03MY
$% 76.22.52
Remove
1.Remove both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp - tail/
flasher - bumper.
2.Release 2 clips securing rear lamp harnesses
to rear bumper.
3.Remove 2 bolts securing rear bumper to
chassis and collect 2 plates.
4.With assistance, remove bumper assembly.
NOTE: Do not carry out further dismantling if
component is removed for access only.5.Remove centres of 19 trim clips securing
bumper armature to bumper valance.
6.Remove outers of trim clips.
7.Remove bumper armature from bumper
valance.
8.Release clips and remove rear lamps from
bumper valance.
Refit
1.Fit rear lamps to bumper valance.
2.Fit armature to bumper valance and secure
with trim clip outers.
3.Fit centres to trim clips.
4.With assistance, fit bumper assembly to body.
5.Position plates to rear bumper.
6.Fit and tighten bolts securing rear bumper to
chassis to 45 Nm (33 lbf.ft).
7.Fit 2 clips securing rear lamp harnesses to rear
bumper.
8.Connect multiplugs to rear lamps.

EXTERIOR FITTINGS
76-2-16 REPAIRS
Side finisher - windscreen
$% 76.43.39
Remove
1.Push centres from 3 trim clips securing finisher
to 'A' post.
2.Remove trim clip outers from finisher.
3.Release finisher from 3 spring clips.
4.Remove finisher.
Refit
1.Fit finisher to 'A' post and secure with spring
clips.
2.Fit trim clip outers to finisher.
3.Fit centres to trim clips.
Grille - front - up to 03MY
$% 76.55.03
Remove
1.Remove repeater lamps.

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.
2.Via access hole in wheel arch liners, remove
screws securing headlamp finishers.
3.Remove headlamp finishers from grille.
4.Remove 2 screws securing lower corners of
grille.
5.Remove 3 scrivets and remove grille.
Refit
1.Fit grille and secure with scrivets and screws.
2.Fit headlamp finishers and secure with screws.
3.Fit repeater lamps.

+ LIGHTING, REPAIRS, Lamp - front
repeater - up to 03MY.

EXTERIOR FITTINGS
REPAIRS 76-2-17
Grille - front - from 03MY
$% 76.55.03
Remove
1.Remove 3 scrivets securing front grille to
bonnet locking platform.
2.Remove front grille.
NOTE: Do not carry out further dismantling if
component is removed for access only.
3.Remove motif from front grille.
Refit
1.Clean front grille to motif mating face.
2.Fit and secure motif to front grille.
3.Fit front grille and secure with scrivets.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-1
INTERIOR TRIM COMPONENTS REPAIRS
Trim casing - tail door speaker
$% 76.13.11
Remove
1.Remove 6 screws securing grille to speaker
trim casing.
2.Remove grille.
3.Remove 4 screws securing trim casing to
speaker assembly.
4.Remove trim casing. Refit
1.Fit trim casing to speaker assembly and secure
with screws.
2.Fit grille to trim casing and secure with screws.

INTERIOR TRIM COMPONENTS
76-3-2 REPAIRS
Trim casing - side - loadspace
$% 76.13.12
Remove
1. Models with third row seats: Remove third
row seat.

+ SEATS, REPAIRS, Seat - third row.
2. For LH trim casing: Remove accessory
socket.

+ LIGHTING, REPAIRS, Socket -
accessory.
3.Remove 'D' post trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
4.Remove screw securing trim cap to trim casing.
5.Release trim cap from trim casing.
6. Models with ICE headphone control panels:
Disconnect multiplug from headphone control
panel and remove trim cap.
7.Partially remove rear door aperture seal.
8.Remove 2 trim clips securing trim casing to
body.
9.Remove access panel. 10.Remove trim clip securing trim casing to lower
'D' post.
11. Models without third row seats: Remove trim
clip from bottom rear corner of trim casing.
12.Release trim casing to gain access to rear seat
belt reel.
13.Remove bolt securing rear seat belt reel to
body.
14.Remove trim casing.
Refit
1.Position trim casing.
2.Fit rear seat belt reel to body and tighten bolt to
50 Nm (37 lbf.ft).
3. Models without third row seats: Fit trim clip
securing bottom rear corner of trim casing.
4.Fit trim clip securing trim casing to lower 'D'
post.
5.Fit access panel to trim casing.
6.Fit trim clips securing trim casing to body.
7.Fit rear door aperture seal.
8. Models with ICE headphone control panels:
Position trim cap and connect multiplug to
headphone control panel.
9.Fit trim cap to trim casing and secure with
screw.
10.Fit 'D' post trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
11.Fit accessory socket.

+ LIGHTING, REPAIRS, Socket -
accessory.
12. Models with third row seats: Fit third row
seat.

+ SEATS, REPAIRS, Seat - third row.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-3
Trim casing - upper - 'B' post
$% 76.13.28
Remove
1.Release front door aperture seal from 'B' post.
2.Release rear door aperture seal from 'B' post.
3.Remove cap from front seat belt lower
anchorage bolt.
4.Remove front seat belt lower anchorage bolt.
5.Feed seat belt through trim casing.
6.Remove trim casing.
7.Remove sound insulation from trim casing.
Refit
1.Fit sound insulation to trim casing.
2.Feed front seat belt through trim casing.
3.Fit front seat belt lower anchorage and tighten
bolt to 32 Nm (24 lbf.ft).
4.Fit cap to front seat belt lower anchorage bolt.
5.Fit trim casing to 'B' post.
6.Fit front door aperture seal to 'B' post.
7.Fit rear door aperture seal to 'B' post.
Trim casing - lower - 'B' post
$% 76.13.29
Remove
1.Release front door aperture seal from 'B' post.
2.Release rear door aperture seal from 'B' post.
3.Move 'B' post upper trim casing aside.
4.Release 3 clips securing lower trim casing to
'B' post.
5.Remove lower trim casing.
Refit
1.Fit lower trim casing to 'B' post and secure with
clips.
2.Position 'B' post upper trim casing to 'B' post.
3.Fit front door aperture seal to 'B' post.
4.Fit rear door aperture seal to 'B' post.

INTERIOR TRIM COMPONENTS
76-3-4 REPAIRS
Trim casing - 'D' post
$% 76.13.73
Remove
1.Fold rear seat forward.
2.Remove tail door aperture upper trim casing.
3.Release caps from end of grab handle.
4.Remove 2 bolts securing grab handle to body.
5.Remove grab handle and collect two spacers.
6.Remove 8 trim clips securing trim casing to
body.
7. Models with third row seats:
aRemove third row seat belt escutcheon.
bRemove cap from lower anchorage of third
row seat belt.
cRemove lower anchorage bolt.8. Models with volumetric alarm:
aRelease volumetric sensor from trim casing.
bDisconnect multiplug from volumetric
sensor.
cRemove volumetric sensor.
9.Remove rear seat belt blanking plate.
10.Release 2 clips securing trim casing to body.
11.Remove trim casing.
Refit
1.Fit trim casing and secure with clips.
2.Fit rear seat belt blanking plate.
3. Models with volumetric alarm:
aPosition volumetric sensor to trim casing
and connect multiplug.
bFit volumetric sensor to trim casing.
4. Models with third row seats:
aFit lower anchorage of third row seat belt
and tighten bolt to 32 Nm (24 lbf.ft).
bFit cap to lower anchorage bolt.
cFit third row seat belt escutcheon to trim
casing.
5.Fit trim clips securing trim casing to body.
6.Position grab handle and spacers to trim
casing.
7.Fit and tighten bolts securing grab handle to
body to 3 Nm (2.2 lbf.ft).
8.Close caps on ends of grab handle.
9.Fit tail door aperture upper trim casing.
10.Reposition rear seat.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-5
Console - centre - automatic models
$% 76.25.01
Remove
1.Select position 'D', remove gear selector knob
and collect spacer.
2. Models from 03MY:Remove both centre
console cup holders.
3.Release selector panel, disconnect multiplug
and remove panel .
4.Release clips securing transfer box lever gaiter
to centre console and remove knob and gaiter. 5. Models with base trim: Remove rubber mat
from centre console and remove cover plate
from switch pack.
6. Models with base trim: Remove 4 screws
securing switch pack to centre console,
disconnect multiplugs and remove switch pack.