LAND ROVER DISCOVERY 1999 Workshop Manual

INTERIOR TRIM COMPONENTS
76-3-6 REPAIRS
7. Models with veneer trim: Release veneered
console cover and remove cigar lighter
element. Disconnect multiplugs from switch
pack and remove veneered console cover.
8.Remove 2 bolts securing forward edge of
console to transmission tunnel. 9.Release handbrake gaiter from console.
10.Remove clip and clevis pin securing cable to
handbrake lever.
11.Move handbrake to fully upward position.
12.Release electric seat switches from console.
13.Disconnect multiplugs from switches and
remove.
14.Remove 2 bolts securing rear of console to
transmission tunnel.
15.Release centre console from fascia.
16.Disconnect multiplug and bulb from cigar
lighter.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-7
17.Remove console.
NOTE: Do not carry out further dismantling if
component is removed for access only.
18.Remove 4 screws securing storage bin lid to
console and remove lid.
19.Release cigar lighter body from console and
remove.
Refit
1.Fit and secure cigar lighter body to console.
2.Fit lid to console and secure with screws.
3.Fit console.
4.Connect multiplug and bulb to cigar lighter.
5.Fit centre console to fascia.
6.Fit 2 bolts securing rear of console to
transmission tunnel.
7.Connect multiplugs to seat switches.
8.Fit switches to console.
9.Move handbrake to lowered position.
10.Fit cable to handbrake and secure with clevis
pin and clip.
11.Fit handbrake gaiter to console.
12.Fit bolts securing forward edge of console to
transmission tunnel.
13. Models with veneer trim: Position veneered
console cover and connect multiplugs to switch
pack. Fit cigar lighter element and secure
veneered console cover to console.
14. Models with base trim: Connect multiplugs to
switch pack, fit switch pack to console and
secure with screws.
15. Models with base trim: Fit cover plate to
switch pack, and rubber mat to console.
16.Fit transfer box gaiter and knob to lever.
17.Secure transfer box gaiter to console.
18.Connect multiplug to selector panel, fit and
secure panel to centre console.
19.Fit spacer and knob to gear selector lever.
20. Models from 03MY:Fit both centre console
cup holders.
Console - centre - manual models
$% 76.25.01
Remove
1.Release clips securing gear lever gaiter to
centre console and remove knob and gaiter.
2. Models from 03MY:Remove both centre
console cup holders.
3.Release clips securing transfer box lever gaiter
to centre console and remove knob and gaiter.

INTERIOR TRIM COMPONENTS
76-3-8 REPAIRS
4. Models with base trim: Remove rubber mat
from console and remove cover plate from
switch pack.
5. Models with base trim: Remove 4 screws
securing switch pack to centre console,
disconnect multiplugs and remove switch pack.6. Models with veneer trim: Release veneered
console cover from console and remove cigar
lighter element. Disconnect multiplugs from
switch pack and remove veneered console
cover.
7.Remove 2 bolts securing forward edge of
console to transmission tunnel.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-9
8.Release handbrake gaiter from console.
9.Remove clip and clevis pin securing cable to
handbrake.
10.Move handbrake to fully upward position.
11.Release electric seat switches from console.
12.Disconnect multiplugs from switches and
remove.
13.Remove 2 bolts securing rear of console to
transmission tunnel.
14.Release centre console from fascia.
15.Disconnect multiplug and bulb from cigar
lighter. 16.Remove console.
NOTE: Do not carry out further dismantling if
component is removed for access only.
17.Remove 4 screws securing storage bin lid to
console and remove lid.
18.Release cigar lighter body from console and
remove.
Refit
1.Fit and secure cigar lighter body to console.
2.Fit lid to console and secure with screws.
3.Fit console.
4.Connect multiplug and bulb to cigar lighter.
5.Fit centre console to fascia.
6.Fit 2 bolts securing rear of console to
transmission tunnel.
7.Connect multiplugs to seat switches.
8.Fit switches to console.
9.Move handbrake to lowered position.
10.Fit cable to handbrake and secure with clevis
pin and clip.
11.Fit handbrake gaiter to console.
12.Fit bolts securing forward edge of console to
transmission tunnel.
13. Models with veneer trim: Position veneered
console cover and connect multiplugs to switch
pack. Fit cigar lighter element and secure
veneered console cover to console.
14. Models with base trim: Connect multiplugs to
switch pack, fit switch pack to console and
secure with screws.
15. Models with base trim: Fit cover plate to
switch pack, and rubber mat to console.
16.Fit transfer gearbox gaiter and knob to lever.
17.Secure gaiter to console.
18.Fit knob and gaiter to gear lever and secure
gear lever gaiter to console with clips.
19. Models from 03MY:Fit both centre console
cup holders.

INTERIOR TRIM COMPONENTS
76-3-10 REPAIRS
Fascia
$% 76.46.23/99
Remove
1.Remove the key from the starter switch.
Disconnect both battery leads, negative lead
first. Wait ten minutes before starting work.
2.Remove radio cassette player.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio.
3.Remove steering wheel.

+ STEERING, REPAIRS, Steering
wheel.
4.Remove steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
steering column.
5.Remove centre console.
lFor models with automatic gearbox:

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
lFor models with manual gearbox:

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - manual
models.
6.Remove 'A' post trim panels.
7.Remove 6 clips securing both lower closing
panels to fascia and remove closing panels.
8.Remove mats from fascia.
9.Remove 2 screws and release instrument cowl
from 2 clips on fascia.
10.Disconnect multiplugs from switches in
instrument cowl and remove cowl.
11.Remove 4 screws securing instrument pack to
fascia.
12.Disconnect 2 multiplugs from instrument pack
and remove pack.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-11
13.Remove fascia access panel.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Panel - fascia access - driver's
side.
14.Remove 4 nuts securing fascia to steering
column bracket.
15.Disconnect 3 multiplugs connecting main body
harness to fascia harness.
16.Disconnect fascia harness multiplug from fuse
box.
17.Remove 4 bolts securing glove box and remove
glove box.18. Models with A/C: Disconnect multiplug from
heater controls.
19. Models without A/C: Release temperature
and air distribution control outer cables from
clips on heater casing and disconnect inner
cables from levers.

INTERIOR TRIM COMPONENTS
76-3-12 REPAIRS
20.Separate blue section from ICE multiplug.
21.Release coaxial cables from fascia panel.
22.Disconnect multiplug from passenger air bag.
23.Disconnect multiplug from blower motor.
24.Working through glove box aperture remove 2
bolts, or 4 bolts if passenger airbag module is
fitted, securing fascia to body.25.Remove 4 bolts securing lower edge of fascia
to mounting brackets on transmission tunnel.
26.Remove 4 bolts securing lower edge of fascia
to brackets on 'A' post.
27.With assistance carefully remove fascia from
vehicle.
28.If renewing fascia, transfer components to new
fascia as necessary.
Refit
1.With assistance carefully fit fascia and tighten
bolts securing lower edge of fascia to 26 Nm
(19 lbf.ft).
2.Tighten bolts securing fascia to body to 26 Nm
(19 lbf.ft).
3.Fit nuts securingfascia to steering column
bracket to 11 Nm (8 lbf.ft).
4.Secure coaxial cables to fascia and secure blue
multiplug to main ICE multiplug.
5. Models with A/C: Connect heater control
multiplug.
6. Models without A/C: Connect temperature
and air distribution inner cables to heater
control levers. Set temperature control knobs to
fully hot, distribution knob to demist position
and, with flap levers fully closed, secure outer
cables to clips on heater casing.
7.Connect multiplugs to blower motor and
passenger air bag (where fitted).
8.Fit glove box and secure with bolts.
9.Connect fascia harness multiplugs to main
harness and fuse box.
10.Position instrument pack and connect
multiplugs.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-13
11.Fit instrument pack to fascia and secure with
screws.
12.Position instrument cowl and connect
multiplugs to switches.
13.Fit cowl to clips on fascia and secure with
screws.
14.Fit fascia access panel.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Panel - fascia access - driver's
side.
15.Fit fascia lower closing panels and secure with
clips.
16.Fit fascia mats.
17.Fit 'A' post trim panels.
18.Fit centre console
lFor models with automatic gearbox:

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - automatic
models.
lFor models with manual gearbox:

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - centre - manual
models.
19.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
steering column.
20.Fit steering wheel.

+ STEERING, REPAIRS, Steering
wheel.
21.Fit radio cassette player.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio.
22.Connect battery.

INTERIOR TRIM COMPONENTS
76-3-14 REPAIRS
Panel - auxiliary switch
$% 76.46.38
Remove
1.Carefully remove electric exterior mirror switch
from auxiliary switch panel and disconnect
multiplug.
2. Models with headlamp levelling: Release
knob and remove nut securing headlamp
levelling switch to auxiliary switch panel.
3.Release 2 fasteners and open fascia access
panel.
4. Models with headlamp levelling: Remove
headlamp levelling switch from auxiliary switch
panel and disconnect multiplug.
5. Models with A/C: Remove 2 screws securing
in-car temperature sensor to auxiliary switch
panel.
6. Models with A/C: Disconnect multiplug from
in-car temperature sensor and remove from
auxiliary switch panel.
7.Release 2 clips securing auxiliary switch panel
to fascia and remove panel.Refit
1.Position auxiliary switch panel to fascia and clip
into position.
2. Models with A/C: Connect multiplug to in-car
temperature sensor.
3. Models with A/C: Position in-car temperature
sensor to auxiliary switch panel and secure with
screws.
4. Models with headlamp levelling: Position
headlamp levelling switch to auxiliary switch
panel and secure with nut.
5. Models with headlamp levelling: Replace
cap and connect multiplug to headlamp
levelling switch.
6.Connect multiplug to exterior mirror switch and
fit switch to auxiliary switch panel.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-15
Panel - fascia access - driver's side
$% 76.46.40
Remove
1.Remove 4 bolts securing fascia access panel to
fascia.
2.Release 2 quarter turn screws securing fascia
access panel to fascia.
3.Remove fascia access panel.
Refit
1.Position fascia access panel to fascia and
secure with quarter turn screws.
2.Position base of fascia access panel to fascia
and secure with bolts.
Drink tray assembly - centre fascia
$% 76.46.41
Remove
1.Remove coin tray and ash tray.
2.Remove 6 screws securing drink tray assembly
to fascia.
3.Remove drink tray.
Refit
1.Position drink tray assembly to fascia and
secure with screws.
2.Fit ash tray and coin tray to drink tray assembly.