heating LAND ROVER FREELANDER 2001 Owner's Guide

HEATING AND VENTILATION
80-18REPAIRS
Fuel burning heater (FBH)
$% 80.40.01
Remove
1.Disconnect battery earth lead.
2.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
3.Drain coolant.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
4.Position container to collect coolant spillage.
5.Release clips, disconnect coolant feed and
return hoses from FBH.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
6.Position an absorbent cloth, release clip and
remove fuel feed hose from FBH. Plug
connections and move aside.7.Loosen 1 bolt and remove other bolt securing
FBH mounting bracket to body.
8.Release FBH from mounting, disconnect
multiplugs and move assembly aside.
NOTE: Do not carry out further dismantling if
component is removed for access only.
9.Remove 3 bolts securing FBH to mounting
bracket.
10.Remove bracket.
M80 0496
M80 0499

HEATING AND VENTILATION
REPAIRS 80-19
11.Release clip securing air intake hose to FBH,
release clamp from exhaust manifold.
12.Remove 2 bolts securing air intake and exhaust
assembly to FBH and move aside.
Refit
1.Fit exhaust pipe, air intake hose and bracket
assembly to FBH.
2.Fit and tighten bolts to 10 Nm (7.5 lbf.ft).
3.Tighten exhaust pipe clamp to 5 Nm (3.5 lbf.ft).
4.Align air intake hose with mark on casing and
secure with clip.
5.Fit mounting bracket to FBH and tighten bolts to
10 Nm (7.5 lbf.ft).
6.Connect multiplugs to FBH.
7.Fit FBH to body, tighten bolts to 10 Nm (7.5
lbf.ft).
8.Fit coolant hoses to FBH and secure with clips.
9.Fit fuel feed hose to FBH and secure with clip.
10.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
11.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
12.Connect battery earth lead.
Sensor - outside temperature (OT)
$% 80.40.31
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Disconnect multiplug from OT sensor.
3.Remove OT sensor from mounting bracket,
collect rubber washer and spacer.
Refit
1.Clean OT mounting bracket and sensor.
2.Fit OT sensor to mounting bracket, fit rubber
washer and spacer, connect multiplug.
3.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.

HEATING AND VENTILATION
80-20REPAIRS
Fuel pump - fuel burning heater - up to
03MY
$% 80.40.40
Remove
1.Disconnect battery earth lead.
2.Remove RH rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
3.Disconnect multiplug from fuel pump.
4.Release clips and remove fuel pipes from fuel
pump.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
5.Release fuel pump from rubber mountings and
remove pump.Refit
1.Clean fuel hose connections.
2.Position fuel pump and secure in rubber
mountings.
3.Position fuel pipes to pump and secure with
clips.
4.Connect multiplug to fuel pump.
5.Fit rear wheel arch liner.

+ EXTERIOR FITTINGS, REPAIRS,
Liner - rear wheel arch.
6.Connect battery earth lead.
M80 0495

HEATING AND VENTILATION
REPAIRS 80-21
Fuel pump - fuel burning heater - from
03MY
$% 80.40.40
Remove
1.Disconnect battery earth lead.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
2.Raise vehicle on lift.
3.Remove 2 bolts securing fuel pump and filter
assembly to body.
4.Lower fuel pump and filter assembly.
5.Disconnect multiplug from fuel burning heater
pump.
6.Position container below fuel pipes to collect
fuel spillage.7.Disconnect fuel pipes from fuel burning heater
pump.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
8.Release and remove fuel burning heater pump
from fuel pump and filter assembly.
Refit
1.Clean fuel pipe connections.
2.Fit and secure fuel burning heater pump to fuel
pump and filter assembly.
3.Connect fuel pipes to fuel burning heater pump.
4.Remove container from below fuel pipes.
5.Connect multiplug to fuel burning heater pump.
6.Position fuel pump and filter assembly to body,
fit bolts and tighten to 10 Nm (7 lbf.ft).
7.Lower vehicle on lift.
8.Connect battery earth lead.
M19 3624

WIPERS AND WASHERS
84-4 REPAIRS
Motor & linkage - wiper
$% 84.15.11
Remove
1.Remove air intake moulding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
2.Disconnect multiplug from windscreen wiper
motor.
3.Remove 3 bolts securing wiper motor and
linkage to body and remove wiper motor and
linkage.
Refit
1.Fit motor and linkage to body, fit bolts and
tighten to 5 Nm (3.5 lbf.ft).
2.Connect multiplug to windscreen wiper motor.
3.Fit air intake moulding.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
Switch - wiper/washer
$% 84.15.34
Remove
1.Remove rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.
2.Disconnect multiplug from washer and wiper
switch.
3.Release multiplug connector from switch base
on steering column.
4.Disconnect multiplug from connector.
5.Remove 2 screws from wiper switch.
6.Depress retaining tag and remove switch.
Refit
1.Fit washer and wiper switch assembly and
secure with screws.
2.Connect multiplugs to switch.
3.Secure multiplug to steering column.
4.Fit rotary coupler.

+ RESTRAINT SYSTEMS, REPAIRS,
Rotary coupler - (SRS) air bag system.

HARNESSES
86-7-4 REPAIRS
33. Automatic gearbox only: Disconnect
multiplug from automatic gearbox ECU.
34.Disconnect 2 engine harness to main harness
multiplugs.
35.Disconnect 'E' box temperature sensor
multiplug.
36.Disconnect 'E' box cooling fan multiplug.
37.Remove fuse box cover.
38.Remove 2 bolts securing battery connections to
fuse box and disconnect multiplug from fuse
box.
39.Remove 3 nuts securing fuse box to brackets.40.Disconnect 6 multiplugs from the underside of
fusebox.
41.Disconnect multiplug from inertia switch.
42.Release 2 fixings securing harness to LH side
of engine bay.
43.Remove air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.

HARNESSES
REPAIRS 86-7-11
41.Position fuse box to body and connect
multiplugs.
42.Fit relays to fuse box bracket.
43.Connect coaxial cable.
44.Fit and connect multiplug to RH 'A' post.
45.Fit passenger compartment fuse box and
secure with bolts.
46.Position side repeater lamps, connect
multiplugs and fit to wings.
47.Secure rear edge of front wheel arch liners.
48.Fit front mud flaps and secure with screws.
49.With assistance feed harness through bulk
head into engine bay.
50.Position harness to wiper motor and connect
multiplug.
51.Fit air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
52.Secure harness to LH side of engine bay and
secure fixings.
53.Connect multiplug to inertia switch.
54.Connect multiplugs to underside of fuse box.
55.Fit nuts securing fuse box to brackets.
56.Fit battery connections and multiplug to fuse
box.
57.Fit fuse box cover.
58.Connect 'E' box cooling fan multiplug.
59.Connect 'E' box temperature sensor multiplug.
60.Connect engine harness multiplugs to main
harness.
61. Automatic gearbox only:Connect multiplug to
gearbox ECU.
62.Fit 'E' box cover and secure with Allen screws.
63.Connect engine harness multiplugs to main
harness.
64.Fit harness retaining clips.
65. Models with cruise control: Connect
multiplug to vacuum pump.
66.Connect Lucar connector to starter motor.
67.Connect multiplug to LH ABS speed sensor.
68.Fit LH earth header and secure with nut.
69.Connect multiplug to harness.
70.Connect multiplugs to LH headlamp and
headlamp levelling motor.
71.Secure harness to cooling fan clips.
72.Connect multiplugs to cooling fan pack and
cooling fans.
73.Position bonnet release cable to harness and
secure with cable ties.
74.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
75.With assistance feed harness through bulk
head into engine bay.
76.Fit earth header to bulk head and secure with
nut.
77.Fit front screen washer tube to harness.
78.Fit harness retaining clips.79.Fit PAS and coolant reservoir support bracket
and secure with bolt and nuts.
80.Connect multiplug to bonnet switch.
81.Connect multiplug to brake fluid low level
indicator switch.
82.Fit jack to holder in engine bay.
83.Connect multiplugs to horn, refrigerant
pressure sensor and compressor.
84.Connect multiplugs to RH headlamp and
headlamp levelling motor.
85.Connect multiplug to RH ABS speed sensor
and secure to clips.
86.Connect multiplug to ABS modulator.
87.Fit earth header to RH inner wing and secure
with nut.
88.Position harness to windscreen washer
reservoir.
89.Fit windscreen washer reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
90.Fit engine acoustic cover.

+ ENGINE - Td4, REPAIRS, Cover -
engine acoustic - Up to 02.5 Model Year.
91.Fit carpet.