tailgate LAND ROVER FREELANDER 2001 Workshop Manual

CONTENTS
CONTENTS 19
WIPERS AND WASHERS ........................................................................ 84-1
REPAIRS
Reservoir - washer ......................................................................................................................... 84-1
Jet - washer - each ........................................................................................................................ 84-2
Pump - washer ............................................................................................................................... 84-2
Arm - wiper - each .......................................................................................................................... 84-3
Blade - wiper - each ....................................................................................................................... 84-3
Motor & linkage - wiper .................................................................................................................. 84-4
Switch - wiper/washer .................................................................................................................... 84-4
Pump - washer ............................................................................................................................... 84-5
Arm - wiper ..................................................................................................................................... 84-5
Blade - wiper .................................................................................................................................. 84-6
Motor - wiper .................................................................................................................................. 84-7
Switch - combined wiper/washer ................................................................................................... 84-8
Relay - tailgate wipe - 5 door ......................................................................................................... 84-8
CHARGING AND STARTING ................................................................... 86-1-1
ADJUSTMENTS
Ancillary drive belt - K1.8 ............................................................................................................... 86-1-1
Ancillary drive belt - K1.8 with A/C .................................................................................................. 86-1-2
REPAIRS
Alternator - Td4 ............................................................................................................................... 86-1-3
Alternator - KV6 .............................................................................................................................. 86-1-5
Alternator - K1.8 .............................................................................................................................. 86-1-6
Ancillary drive belt - Td4 ................................................................................................................. 86-1-7
Ancillary drive belt - K1.8 without A/C ............................................................................................. 86-1-8
Ancillary drive belt - K1.8 with A/C .................................................................................................. 86-1-9
Ancillary drive belt - KV6 ................................................................................................................. 86-1-10
Tensioner - ancillary drive belt - Td4 ............................................................................................... 86-1-11
Battery ............................................................................................................................................. 86-1-12
Carrier - battery ............................................................................................................................... 86-1-13
Relay - main .................................................................................................................................... 86-1-14
Starter motor - Td4 .......................................................................................................................... 86-1-15
Starter motor - KV6 ......................................................................................................................... 86-1-16
Starter motor - K1.8 ........................................................................................................................ 86-1-17
Relay - starter ................................................................................................................................. 86-1-18

CONTENTS
CONTENTS 21
WINDOWS ................................................................................................ 86-5-1
REPAIRS
Motor & control unit - front door - 3 door ......................................................................................... 86-5-1
Motor & control unit - front door - 5 door ......................................................................................... 86-5-2
Switch - master window - 5 door - from 04MY ................................................................................ 86-5-2
Relay - control - tail door glass ....................................................................................................... 86-5-3
Microswitch - hardtop sensing - 3 door ........................................................................................... 86-5-4
Relay - heated front screen ........................................................................................................... 86-5-5
Switch - backlight heater ................................................................................................................. 86-5-6
IN CAR ENTERTAINMENT ...................................................................... 86-6-1
REPAIRS
Radio - up to 04MY ......................................................................................................................... 86-6-1
Radio/CD - from 04MY .................................................................................................................... 86-6-2
Speaker - rear - 3 door .................................................................................................................... 86-6-3
Speaker - rear - 5 door .................................................................................................................... 86-6-3
Speaker - front ................................................................................................................................ 86-6-4
Aerial - manual - 3 door .................................................................................................................. 86-6-4
Aerial - manual - 5 door .................................................................................................................. 86-6-5
Coaxial lead - front aerial - 3 door ................................................................................................... 86-6-6
Coaxial lead - front aerial - 5 door ................................................................................................... 86-6-7
Speaker - tweeter - front ................................................................................................................. 86-6-8
Speaker - tweeter - rear - 3 door ..................................................................................................... 86-6-9
Amplifier - power ............................................................................................................................ 86-6-10
Sub-woofer assembly .................................................................................................................... 86-6-11
Coaxial lead - extension.................................................................................................................. 86-6-12
HARNESSES ............................................................................................ 86-7-1
REPAIRS
Fuse box - passenger compartment ............................................................................................... 86-7-1
Harness - main ................................................................................................................................ 86-7-2
Harness - tailgate ............................................................................................................................ 86-7-12
Harness - interior lights - 5 door ...................................................................................................... 86-7-15
Harness - front door - 5 door ........................................................................................................... 86-7-15
Harness - rear door ......................................................................................................................... 86-7-16
DRIVER CONTROLS ................................................................................ 86-8-1
REPAIRS
Switch - remote control - audio system .......................................................................................... 86-8-1
Switch - park distance control (PDC) - from 04 MY ........................................................................ 86-8-1
Control unit (ECU) - parking aid - from 04MY ................................................................................. 86-8-2
Sensor - parking aid - rear - from 04MY ......................................................................................... 86-8-2
Sounder - parking aid - rear - from 04MY ....................................................................................... 86-8-3
Switch - handbrake warning ............................................................................................................ 86-8-3
Switch - hazard warning - from 04MY ............................................................................................. 86-8-4
Cigar lighter - front .......................................................................................................................... 86-8-4
Switch - control - exterior mirror ...................................................................................................... 86-8-5

EXTERIOR FITTINGS
76-2-14 REPAIRS
7.Release tailgate aperture seal to access
bumper valance to body retaining scrivets.
8.Remove 5 scrivets securing bumper valance to
body.
9.Remove 4 screws securing bumper valance to
body.
10.Remove 2 Torx bolts securing bumper valance
to bumper armature.11.With assistance, release bumper valance and
parking aid sensor harness from body.
12.Remove parking aid sensor harness retaining
clip and disconnect multiplug.
13.Remove bumper valance.
NOTE: Do not carry out further dismantling if
component is removed for access only.
14.Remove both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
15.Disconnect multiplugs from 4 parking aid
sensors and release harness from 9 retaining
clips.
16.Remove parking aid harness from bumper
valance.
M76 4682

EXTERIOR FITTINGS
REPAIRS 76-2-15
17.Release 2 retaining clips and remove parking
aid sensor from finisher.
18.Remove parking aid sensor finisher from
bumper valance.
19.Repeat above procedure for remaining 3
parking aid sensors.
20.Remove tail lamp speed nuts from bumper
valance.Refit
1.Fit tail lamp speed nuts to bumper valance.
2.Fit and secure parking aid finishers and
sensors to bumper valance.
3.Fit and secure parking aid harness to sensors
and bumpers valance.
4.Fit both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
5.With assistance, position bumper valance to
body.
6.Connect parking aid harness multiplug, fit
retaining clip and secure to body.
7.Align bumper valance to body and secure with
retaining screws and scrivets.
8.Fit Torx screws securing bumper valance to
bumper armature and tighten to 5 Nm (3.7
lbf.ft).
9.Fit tailgate aperture seal to body.
10.Fit luggage compartment carpet retainer and
secure with Torx screws.
11.Fit both mud flap retaining brackets and secure
with screws.
12.Fit rear wheel arch extensions.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
13.Fit both rear fog lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - rear.
14.Fit rear mud flaps.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.

WIPERS AND WASHERS
84-8 REPAIRS
Switch - combined wiper/washer
$% 84.35.34
Remove
1.Remove instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
2.Remove rear wiper switch from instrument
cowl.
Refit
1.Fit switch to instrument cowl.
2.Fit instrument cowl.

+ INSTRUMENTS, REPAIRS, Cowl -
instrument - up to 04MY.
Relay - tailgate wipe - 5 door
$% 84.35.38
Remove
1.Remove RH rear quarter lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
2.Remove rear wiper motor relay.
Refit
1.Fit rear wiper motor relay.
2.Fit RH rear quarter lower casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.

HARNESSES
86-7-12 REPAIRS
Harness - tailgate
$% 86.70.19
Remove
1.Remove RH rear quarter lower trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
2.Remove tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
3.Remove 3 nuts and remove spare wheel.
4.Remove 3 screws securing CHMSL,
disconnect multiplug and remove CHMSL.
5.Release 2 harness clips.6.Disconnect rear washer tube from behind the
spare wheel carrier.
7.Remove 3 nuts from number plate lamp
housing and release housing.
8.Disconnect 2 Lucars and multiplug from
housing.
9.Collect 2 spacers and housing seal.
10.Remove housing.