rear entertainment LAND ROVER FREELANDER 2001 Workshop Manual

CONTENTS
CONTENTS 21
WINDOWS ................................................................................................ 86-5-1
REPAIRS
Motor & control unit - front door - 3 door ......................................................................................... 86-5-1
Motor & control unit - front door - 5 door ......................................................................................... 86-5-2
Switch - master window - 5 door - from 04MY ................................................................................ 86-5-2
Relay - control - tail door glass ....................................................................................................... 86-5-3
Microswitch - hardtop sensing - 3 door ........................................................................................... 86-5-4
Relay - heated front screen ........................................................................................................... 86-5-5
Switch - backlight heater ................................................................................................................. 86-5-6
IN CAR ENTERTAINMENT ...................................................................... 86-6-1
REPAIRS
Radio - up to 04MY ......................................................................................................................... 86-6-1
Radio/CD - from 04MY .................................................................................................................... 86-6-2
Speaker - rear - 3 door .................................................................................................................... 86-6-3
Speaker - rear - 5 door .................................................................................................................... 86-6-3
Speaker - front ................................................................................................................................ 86-6-4
Aerial - manual - 3 door .................................................................................................................. 86-6-4
Aerial - manual - 5 door .................................................................................................................. 86-6-5
Coaxial lead - front aerial - 3 door ................................................................................................... 86-6-6
Coaxial lead - front aerial - 5 door ................................................................................................... 86-6-7
Speaker - tweeter - front ................................................................................................................. 86-6-8
Speaker - tweeter - rear - 3 door ..................................................................................................... 86-6-9
Amplifier - power ............................................................................................................................ 86-6-10
Sub-woofer assembly .................................................................................................................... 86-6-11
Coaxial lead - extension.................................................................................................................. 86-6-12
HARNESSES ............................................................................................ 86-7-1
REPAIRS
Fuse box - passenger compartment ............................................................................................... 86-7-1
Harness - main ................................................................................................................................ 86-7-2
Harness - tailgate ............................................................................................................................ 86-7-12
Harness - interior lights - 5 door ...................................................................................................... 86-7-15
Harness - front door - 5 door ........................................................................................................... 86-7-15
Harness - rear door ......................................................................................................................... 86-7-16
DRIVER CONTROLS ................................................................................ 86-8-1
REPAIRS
Switch - remote control - audio system .......................................................................................... 86-8-1
Switch - park distance control (PDC) - from 04 MY ........................................................................ 86-8-1
Control unit (ECU) - parking aid - from 04MY ................................................................................. 86-8-2
Sensor - parking aid - rear - from 04MY ......................................................................................... 86-8-2
Sounder - parking aid - rear - from 04MY ....................................................................................... 86-8-3
Switch - handbrake warning ............................................................................................................ 86-8-3
Switch - hazard warning - from 04MY ............................................................................................. 86-8-4
Cigar lighter - front .......................................................................................................................... 86-8-4
Switch - control - exterior mirror ...................................................................................................... 86-8-5

INTRODUCTION
01-4
HRW Heated Rear Window
ht/HT High tension
HSLA High Strength Low Alloy
IACV Idle Air Control Valve
IAT Intake Air Temperature
ICE In-Car Entertainment
i.dia. Internal diameter
IDM Intelligent Driver Module
IF Intermediate Frequency
in Inch
in
2Square inch
in3Cubic inch
ILT Inlet Throttle
ISO International Organisation for
Standardisation
ITS Inflatable Tubular Structure
k Thousand
kg Kilogramme
kg/h Kilogrammes per hour
km Kilometre
km/h Kilometres per hour
kPa KiloPascal
KS Knock Sensor
lLitre
lb(s) Pounds
lbf Pounds force
lbf.in Pounds force inches
lbf/in
2Pounds per square inch
lbf.ft Pounds force feet
λLambda
lc Low compression
LCD Liquid Crystal Display
LED Light Emitting Diode
LEV Low Emission Vehicle
LH Left-Hand
LHD Left-Hand Drive
LSM Light Switch Module
LVS Liquid Vapour Separator
mMetre
µMicro
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MFU Multi-Function Unit
MFL Multi-Function Logic
max. Maximum
MEMS Modular Engine Management
System
MIG Metal/Inert Gas
MIL Malfunction Indicator Lamp
MPa MegaPascal
MOSFET Metal Oxide Semiconductor Field
Effect Transistor
min. Minimum
- Minus (tolerance)
' Minute (angle)
mm Millimetre
mph Miles per hour MPi Multi-Point injection
MV Motorised Valve
MY Model Year
NAS North American Specification
(-) Negative (electrical)
Nm Newton metre
No. Number
NO
2Nitrogen Dioxide
NO
xOxides of Nitrogen
NTC Negative Temperature
Coefficient
NRV Non Return Valve
OBD On Board Diagnostics
OBM On Board Monitoring
o.dia. Outside diameter
OAT Organic Acid Technology
ORM Off-road Mode
ΩOhm
PAS Power Assisted Steering
PCB Printed Circuit Board
PCV Positive Crankcase Ventilation
PDC Parking Distance Control
PDOP Position Dilation Of Precision
PI Programme Information
PPS Pulse Per Second
PS Programme Service
psi Pounds per square inch
pts. Pints
% Percentage
+ Plus (tolerance) or Positive
(electrical)
±Plus or minus (tolerance)
PTC Positive Temperature Coefficient
PTFE Polytetrafluorethylene
PWM Pulse Width Modulation
RDS Radio Data Service
rRadius
:Ratio
ref Reference
REG Regionalisation
RES Rover Engineering Standards
rev/min Revolutions per minute
RF Radio Frequency
RGB Red / Green / Blue
RH Right-Hand
RHD Right-Hand Drive
ROM Read Only Memory
RON Research Octane Number
ROV Roll Over Valve
ROW Rest Of World
SAE Society of Automotive Engineers
SAI Secondary Air Injection
" Second (angle)
SLABS Self Levelling and Anti-Lock
Brake System
SLS Self Levelling Suspension
SOHC Single Overhead Camshaft
SPE Single Point Entry

DOORS
REPAIRS 76-1-25
Plastic sheet - front door - 5 door
$% 76.34.26
Remove
1.Remove front door speaker.

+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - front.
2.Remove 5 door pocket screw fixings.
3.Remove 2 door handle screw fixings. 04MY:
Remove 1 additional screw.
4.Release and discard plastic sheet.
Refit
1.Clean door contact area with white spirit.
2.Position NEW plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
CAUTION: It is crucial that no creases are
present along the base of the plastic sheet.
3.Fit and secure door handle and pocket fixings.
4.Fit front door speaker.

+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - front.
Plastic sheet - rear door
$% 76.34.28
Remove
1.Remove rear door speaker.

+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - rear - 5 door.
2.Noting their fitted position, remove 7 trim stud
retainers, 2 door pull screw retainers and 4
speaker screw retainers.
3.Release and discard plastic sheet.
Refit
1.Clean door contact area with white spirit.
2.Position NEW plastic sheet to door and seal in
position, by applying hand pressure to centre
bottom of sheet first then move out from this
point in both directions applying an even
pressure to the seal, smooth out any creases.
CAUTION: It is crucial that no creases are
present along the base of the plastic sheet.
3.Fit trim stud retainers and screw retainers to
door.
4.Fit rear door speaker.

+ IN CAR ENTERTAINMENT,
REPAIRS, Speaker - rear - 5 door.

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-9
Console - front - up to 04MY
$% 76.25.01
Remove
1.Remove rear console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - rear.
2.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
3.Remove gear lever knob.
4. Manual gearbox only: Remove descent
selector.
5.Remove 3 heater control knobs.
6.Remove 2 screws from heater control panel.
7.Remove heater control panel.8.Release tags and remove radio cage.
9.Remove 2 screws from top of console.
10.Remove 4 screws securing heater controls to
centre console.
11.Remove 3 screws from centre and sides of
console.
12.Disconnect multiplugs and bulb holder from
switch pack.
13. Automatic gearbox only: Disconnect
multiplugs from gear selector.

INTERIOR TRIM COMPONENTS
76-3-10 REPAIRS
14.Remove centre console.
15.Remove 4 screws from switch pack assembly
and remove assembly.Refit
1.Position switch pack assembly, fit and tighten
screws.
2.Position console to fascia.
3.Connect multiplugs and bulb holder to switch
pack.
4. Automatic gearbox only: Connect multiplugs
to gear selector.
5.Fit centre console.
6.Fit and tighten screws securing centre and
sides to console.
7.Fit and tighten screws securing switch pack to
console.
8.Fit and tighten screws to top of console.
9.Position radio cage to console and secure with
retaining tags.
10.Position heater control panel, fit and tighten
screws.
11.Fit heater control knobs.
12. Manual gearbox only: Fit descent selector.
13.Fit gear lever knob.
14.Fit radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
15.Fit rear console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - rear.

PANEL REPAIRS
REPAIRS 77-2-61
Front roof assembly - 3 door
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove LH and RH front roof panel finishers.
5.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
6.Remove sunroof assembly.

+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 3 door.
7.Remove windscreen.

+ SCREENS, REPAIRS, Windscreen.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. There are
no plug welds used in this procedure, spot
welds only.
Refit
1.Fit windscreen.

+ SCREENS, REPAIRS, Windscreen.
2.Fit sunroof.

+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 3 door.
3.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
4.Fit LH and RH front roof panel finishers.
5.Connect all ECUs.
6.Connect alternator.
7.Connect battery earth lead.
Rear roof assembly - 3 door
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove soft/hard top.
5.Remove LH and RH rear roof panel finishers.
6.Remove headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
7.Remove sunroof.

+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 3 door.
8.Remove aerial.

+ IN CAR ENTERTAINMENT,
REPAIRS, Aerial - manual - 3 door.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. There are
no plug welds used in this procedure, spot
welds only.
Refit
1.Fit aerial.

+ IN CAR ENTERTAINMENT,
REPAIRS, Aerial - manual - 3 door.
2.Fit sunroof.

+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 3 door.
3.Fit headlining.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 3 door.
4.Fit LH and RH rear roof panel finishers.
5.Fit soft/hard top.
6.Connect all ECUs.
7.Connect alternator.
8.Connect battery earth lead.

WINDOWS
86-5-6 REPAIRS
Switch - backlight heater
$% 86.65.36
Remove
1.Remove radio.

+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Remove selector knobs from heater controls.
3.Remove 2 screws securing heater control
finisher to heater controls and remove finisher.
4.Release heated rear screen switch from heater
controls.
5.Disconnect multiplug from heated rear screen
switch and remove switch.Refit
1.Position heated rear screen switch and connect
multiplug.
2.Fit switch to heater control panel.
3.Fit heater control finisher to heater controls and
secure with screws.
4.Fit heater control knobs.
5.Fit radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.

IN CAR ENTERTAINMENT
86-6-2 REPAIRS
Radio/CD - from 04MY
$% 86.50.03
Remove
1.Remove centre console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console assembly - front - from
04MY.
2.Remove 4 screws securing the Radio/CD
module to fascia.
3.Release Radio/CD module from fascia,
disconnect multiplug and antenna.
4.Remove the Radio/CD module.Refit
1.Position Radio/CD module to fascia, connect
multiplug and antenna.
2.Align rear of Radio/CD module to guide rail and
fit to fascia.
3.Secure Radio/CD module with screws.
4.Fit centre console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console assembly - front - from
04MY.M86 6115
M86 6171
M86 6116

IN CAR ENTERTAINMENT
REPAIRS 86-6-3
Speaker - rear - 3 door
$% 86.50.12
Remove
1.Remove body rear side casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
2.Remove 4 screws securing speaker to body.
3.Disconnect multiplug from speaker and remove
speaker.
Refit
1.Position speaker to door and connect multiplug.
2.Fit speaker to body and secure with screws.
3.Fit body rear side casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
Speaker - rear - 5 door
$% 86.50.12
Remove
1.Remove rear door trim casing.

+ DOORS, REPAIRS, Trim casing -
rear door - up to 04MY.
2.Remove 4 screws securing speaker to door.
3.Disconnect multiplug from speaker and remove
speaker.
Refit
1.Position speaker to door and connect multiplug.
2.Fit screws securing speaker to door.
3.Fit rear door trim casing.

+ DOORS, REPAIRS, Trim casing -
rear door - up to 04MY.

IN CAR ENTERTAINMENT
REPAIRS 86-6-5
Aerial - manual - 5 door
$% 86.50.18
Remove
1.Remove lens from front interior lamp.
2.Remove 2 bolts securing front interior lamp to
body.
3.Release interior lamp from headlining,
disconnect multiplug and remove lamp.
4.Remove nut securing coaxial cable to aerial
base.5.Remove aerial base from roof panel and
remove rubber seal.
Refit
1.Position rubber seal and fit aerial base to roof
panel.
2.Connect coaxial cable and secure with nut.
3.Position front interior lamp and connect
multiplug.
4.Fit front interior lamp to headlining and secure
with bolts.
5.Fit lens to rear interior lamp.