warning LAND ROVER FRELANDER 2 2006 User Guide

ItemPart NumberDescription
1-Batt ery junct ion box2-Ins t rument clus ter
3-RF receiver
4-Ini ti ator5-Central Junct ion Box (CJB)
6-Tire pres s ure s ens or
The TPMS is a dri ver as s is tance s yst em whi ch ass i st s t he dri ver t o mai ntain the t ire pres s ures at t he opti mum level . TheTPMS is a s tandard fit ment on North American Speci fi cat ion (NAS) vehi cl es and an opti onal fit ment in ot her markets . TheTPMS s yst em has t he fol lowi ng benefit s:
Improve fuel cons umpt ionMaint ain ride and handli ng charact eris t icsReduce t he ris k of rapid ti re deflat ion - whi ch may be caus ed by under inflated ti resComply wit h legis l at ion requirement s in rel evant market s.
CAUTION: The TPMS i s not intended as a replacement for regular t ire pres s ure and t ire condi ti on checks and s houldbe cons i dered as addit ional t o good t ire maint enance pract ices.
The TPMS meas ures t he pres s ure i n each of t he t ires on t he vehi cl e (incl uding t he s pare, if required) and is s ues warningst o the driver if any of t he pres s ures devi ate from defi ned tol erances .
• NOTE: Duri ng a 'bl ow-out ' a very rapi d reducti on in pres sure is experi enced. The sys t em i s not intended t o warn thedri ver of a 'blow-out ', s ince i t is not poss i bl e t o give t he driver suffi ci ent warning t hat such an event is occurri ng, due t o i tss hort durat ion. The des ign of t he TPMS i s t o ass i st t he driver in keeping t he ti res at t he correct pres s ure, which wi ll t endt o reduce the likeli hood of a ti re 'blow-out ' occurring.

The cont rol ling software for t he TPMS i s located wi thi n t he CJB. The s oft ware det ects t he fol lowing:
t he ti re press ure is bel ow t he recommended low pres sure value - under infl ated t iret he pos i ti on of the t ire on t he vehi cle.
The s ys t em compri s es a Radio Frequency (RF) receiver, 4 init iat ors and 4 ti re press ure s ens ors (5 if t he spare wheel has as ens or fi tt ed).
The 4 i nit iators are hard wi red t o t he CJB. The i nit iators t rans mit 125 KHz Low Frequency (LF) s ignals t o t he t ire pres s ures ens ors which res pond by modifying t he mode s t at us wi thin the RF trans mi s si on. The 315 or 433 MHZ RF s ignals aredetected by the RF recei ver whi ch is l ocat ed at the rear of t he vehicle, behi nd t he headl ining. The RF receiver is connect edt o the CJB on the Local Interconnect Net work (LIN) bus . The received RF s i gnals from t he t ire pres s ure s ensors are pas s edt o the CJB on the LIN bus and contain identi fi cat ion, pres sure, temperat ure and accel erat ion i nformat ion for each wheeland t ire.
The TPMS s oft ware communi cat es wit h t he ins trument cl ust er via t he medium s peed Control ler Area Net work (CAN) bus toprovide t he driver wit h appropri at e warnings. The TPMS s oftware als o i ndi cat es s tat us or fail ure of t he TPMS orcomponents .
Tire Location and Identification
The TPMS can identi fy the pos it ion of t he wheel s on t he vehi cle and as s ign a recei ved ti re press ure s ens or identi fi cat ion t oa s peci fi c posi ti on on t he vehi cl e, for exampl e FL (front l eft ), FR (front ri ght ), RL (rear left ) and RR (rear right). Thi s feat ureis required because of the di fferent pres sure t argets and t hres hold bet ween the front and rear t ires.
The wheel l ocat ion i s performed aut omati cal ly by t he TPMS s oft ware us i ng an 'auto-locati on' funct ion. Thi s functi on is full yautomat ic and requi res no i nput from t he dri ver. The TPMS software automat icall y re-learns t he pos it ion of t he wheel s ont he vehi cl e if t he t ire pres s ure s ensors are replaced or the wheel posi ti ons on t he vehi cl e are changed.
The TPMS s oft ware can aut omat icall y detect, under all operati ng condit ions , the following:
one or more new t ire pres sure s ensors have been fit t edone or more ti re press ure s ens ors have s t opped t rans mi tt ingTPMS s oft ware can reject identi fi cat ions from ti re press ure sens ors whi ch do not belong to the vehiclet he spare wheel and one of t he 'runni ng' wheels on the vehicle have changed pos it ions .
If a new t ire pres s ure s ensor i s fi tt ed on any 'running' wheel , the s oft ware can learn t he new s ens or i dent ificati onautomat ically when the vehicle is driven for more t han 15 mi nut es at a s peed of more than 20 km/h (12.5 mph).
• NOTE: The s pare wheel is not fit ted wit h a t ire pres s ure s ens or.
TPMS Operation
Each ti me t he vehi cl e i s dri ven the TPMS s oft ware act ivates each i ni ti ator i n turn to t rans mit a LF 125 KHz s ignal t o eacht ire pres sure s ensor. The LF si gnal i s received by t he ti re pres sure s ens or which responds by t rans mit ti ng a 315 or 433MHZ (depending on market ) si gnal whi ch is received by t he RF recei ver. The si gnal contains coded data which corres pondst o s ens or identi fi cat ion, air pres s ure, air t emperature and accel erati on data. This i s t hen pas s ed to the CJB on the ISO9141 K Line.
If the vehicle has been parked for more than 15 minutes and t hen dri ven at a s peed of more t han 12.5 mph (20 km/h), t heini ti at ors each fire an LF s ignal in turn for 18 s econds i n t he fol lowing order:
Front LHFront RHRear RHRear LH.
Each ti re press ure s ens or res ponds i n t urn whi ch allows the TPMS s oftware to est ablis h the s ensor pos it ions at t he st art oft he drive cycle. This proces s is repeat ed up t o t hree t imes but l ess if t he s ens or pos i ti ons are already known. The processis known as 'Auto Locati on' and t akes 2 to 4 mi nut es t o compl ete.
Duri ng thi s peri od the t ire pres s ure sens ors t rans mi t at regular int ervals , once every 5 s econds (once every 15 s econds onNAS vehicles ). For the remainder of the drive cycl e t he t ire pres sure s ensors transmit once every 60 s econds or more oft enif a change of ti re pres sure is sens ed unti l the vehicle st ops and the TPMS ret urns t o t he parking mode.
Once the wheel pos it ions have been es t abl is hed, t he i ni ti ators s top t rans mit t ing t he LF s ignal and do not t rans mi t agai nunti l the vehicle has been parked for more than 15 minutes .
The warni ng appears in t he i ns t rument clus ter mes s age cent re when the i nfl at ion press ure has fal len t o 25% of t henominal pres s ure. The dis played mes sage wi ll als o i ncl ude the pos it ion(s) of t he affect ed wheel(s).
The TPMS enters 'Parki ng Mode' aft er the vehicl e s peed has been l es s t han 20 km/h (12.5 mph) for 15 minut es . In parkingmode t he t ire pres sure s ensors transmit a coded RF s ignal once every 13 hours. If t he ti re pres sure decreas es by more
t han 0.06 bar (1 lbf/in2 ), t he s ens or wil l trans mi t more oft en if pres s ure in t he t ire is bei ng los t.
The s pare wheel ti re press ure s ens or als o t rans mit s a si gnal once every 13 hours i n t he s ame manner as the 'running
wheels ' when in parki ng mode. If t he t ire pres sure decreases by more t han 0.06 bar (1 l bf/i n2 ), the s ensor wi ll t rans mitmore oft en if press ure in t he t ire is bei ng los t .
Initiators

The care point s detai led i n 'Tire Changing' earlier i n t hi s s ect ion must be foll owed to avoi d damage to the sens or. If a news ens or is fi tt ed, a new nut, s eal and was her mus t als o be fit ted and the s ensor nut t ightened t o t he correct torque asgiven i n the Service Repai r Manual .
Instrument Cluster Indications
ItemPart NumberDescription
1-Low ti re press ure warning indicator
2-Mes s age cent reThe warni ng indicati ons to the driver are common on all vehi cl es fi tt ed wi th TPMS. The dri ver i s alerted t o s ys tem warningsby a l ow t ire pres s ure warning i ndi cat or in t he i ns t rument clus ter and an appli cable text mes s age in t he mes s age cent re.
The TPMS s oft ware wit hi n t he CJB pas s es s yst em s t atus i nformat ion to the i nst rument clus ter on t he medi um s peed CANbus. The i nst rument clus t er t hen convert s t his dat a int o il lumi nat ion of t he warni ng indi cat or and di spl ay of an appropriat emes s age.
W hen t he i gni ti on is s wi tched on, the warning i ndi cat or is i ll uminated for 3 s econds for a bul b check.
• NOTE: If the vehicle is not fit ted wi th the TPMS, t he warning indicator wi ll not ill uminat e.
The ins t rument clus ter checks, wit hi n t he 3 s econd bul b check peri od, for a CAN bus mes s age from t he TPMS. Duri ng thi st ime the TPMS performs int ernal tes ts and CAN bus ini ti al is ati on. The warning i ndi cat or wil l be ext inguis hed if t he TPMSs oft ware does not is s ue a faul t mes s age or t ire pres s ure warning mes s age.
If a TPMS faul t warning mess age is det ect ed by t he ins t rument clus ter at ignit ion on, t he warni ng indicator wi ll flas h for 75s econds aft er the 3 s econd bulb check period and t hen remai n permanent ly i lluminated.
If a ti re pres sure warni ng mes sage i s detected by the i nst rument clus t er at i gni ti on on, the warning i ndi cat or wil lexti nguis h briefly after t he 3 s econd bulb check peri od, before re-il lumi nat ing to indicate a ti re pres sure warni ng.
The fol lowing table shows t he warni ng indicat or funct ionali ty for given event s:
EventInstrument Cluster IndicationsLow pres s ure warning l imit reached in hi ghs peed modeW arni ng indicat or i ll uminated. 'TY RE PRESSURES LO W FOR SPEED' mes sagedis played.Low pres s ure warning l imit reached in onewheel in l ow s peed modeW arni ng indicat or i ll uminated. 'CHECK ALL TY RE PRESSURES XX LOW 'mes sage di spl ayed.
Low pres s ure warning l imit reached in moret han one wheel i n low s peed modeW arni ng indicat or i ll uminated. 'CHECK ALL TY RE PRESSURES' mes s agedis played.
W arning l imi t reached in any 'running' wheeland no l ocat ion s peci fi ed by TPMSW arni ng indicat or i ll uminated. 'CHECK ALL TY RE PRESSURES' mes s agedis played.
W arning l imi t reached in s pare wheel (if fit ted)W arni ng indicat or i ll uminated for 20 s econds and again at s ubsequentignit ion cycles . 'CHECK SPARE TY RE PRESSURE' mess age dis played.
TPMS faul tW arni ng indicat or flas hing for 75 s econds and then remains permanent lyil lumi nat ed. 'TY RE PRESSURE MONITORING SY STEM FAULT' mes sagedis played.

EventInstrument Cluster Indications
No t rans mi ss i on from a specific t ire pres s ures ensor or Speci fic tyre pres sure s ensor faul tW arni ng indicat or flas hing for 75 s econds and then remains permanent lyil lumi nat ed. 'XX TY RE PRESSURE NOT MONITORED' mes s age dis played for20 s econds.
No t rans mi ss i on from more t han one tyrepres s ure s ens or or More t han one tyrepres s ure s ens or fault
Amber warning i ndicat or fl ashi ng for 75 s econds and t hen remai nspermanentl y il lumi nat ed. 'TY RE PRESSURE MONITORING SY STEM FAULT'mes sage di spl ayed for 20 s econds.CAN s i gnal s mis s ingW arni ng indicat or flas hing for 75 s econds and then remains permanent lyil lumi nat ed. 'TY RE PRESSURE MONITORING SY STEM FAULT' mes sage i sdis played for 20 s econds .
• NOTE: 'XX' is the t ire pos it ion on t he vehicle, for example Front Left, Front Ri ght , Rear Left or Rear Right .
CONTROL DIAGRAM
• NOTE: A = Hardwi red; F = RF t ransmis s ion; J = ISO 9141 K Line; N = CAN bus Medium s peed; W = LF t rans mi ss i on

programs.
Incorrect Program Usage
Selecti on of an inappropri at e program i s dis couraged in t he followi ng ways:
The act ive program icon is conti nual ly di spl ayed i n t he ins t rument clus ter mes s age centerThe Terrai n Res pons e control modul e 'l ocks ' out cert ain funct ions i n s ome programs, for exampl e:- cruis e control is only avai lable wi th the special programs off or gras s/gravel/s now program- t rans mis s ion 'Sport' mode i s deact ivated i n all s peci al programs .W hen t he i gni ti on has been in t he off mode, cont inuall y for more t han 6 hours , t he Terrai n Respons e s yst emdefault s t o t he special programs off.
Selecti on of an inappropri at e program for the t errain condit ions wil l not endanger the dri ver or cause damage to thevehi cl e. Cont inued us e of an inappropri ate program may reduce t he li fe of s ome component s . The driver may not icereduced vehi cl e res ponse, wi th the engine and t rans mi ss i on bei ng les s respons ive t han in s peci al programs off. Al so, i ns ome programs, HDC wil l remai n on, si gni fi ed by il lumi nat ion of t he HDC indicator in the i nst rument clus t er. The dri ver mayals o not ice t orque 'wi nd-up' i n t he act ive on-demand coupli ng caus ing a braking effect when the vehicl e is manoeuvred i ns ome s peci al programs .
Driver Information
The high-l ine i nst rument clus t er fit t ed to al l vehi cl es wit h Terrain Res pons e, cont ains a mess age center which di spl aysvehi cl e i nformat ion to t he driver. The mes s age cent er contai ns the Terrain Res ponse program icons which dis play t hecurrent ly s elected program. If no s ymbol i s dis played, no special program is sel ect ed and the sys tem is in 'Specialprograms off'.
Any required changes t o t he s ub-s ys t ems are al s o pass ed t o t he dri ver i n t he form of i ndi cat or ill uminat ion i n t heins t rument clus ter or appropriat e mes s ages i n t he mes s age center, 'HDC OFF' for example.
In certai n operati ng condi ti ons , t he Terrai n Res pons e s yst em al s o dis plays advi ce or warning mess ages to ens ure thedri ver i s us ing t he vehi cl e t o it s full potenti al, for example, s t eering angle is dis played i n t he mes sage center t o avoi ddri vi ng in deep rut s wit h s t eering l ock appli ed.
DIAGNOSTICS
The Terrai n Res pons e control modul e s tores informati on on detect ed Terrai n Respons e faul ts and CAN errors whi ch can beint errogat ed usi ng IDS. The Terrain Res ponse s ub-s ys t ems and t he ins trument cl ust er als o s tore informat ion relat ing t oCAN errors from t he Terrain Res pons e control modul e.
The cont rol module al s o s tores the mil es travel ed and ti me el aps ed for t he i ndi vi dual programs which can al so be ret ri evedus ing IDS. Thi s informat ion aids di agnos is of t he Terrain Res pons e s ys tem and als o provi des an indicati on of Terrai nRespons e s yst em abus e by t he dri ver whi ch can l ead to premat ure component failure.
This i nformat ion can al so be us ed to check cus t omer concerns , for exampl e, hi gh fuel cons umpt ion whi ch may be due t ocont inued us e of a cert ain program.
Terrain Response System Fault Diag nosis
Terrai n Res pons e relies on the correct funct ionali ty of t he 4 s ub-s ys tems . If one of the s ub-s ys tems develops a fault , theTerrai n Res pons e s ys tem wil l not funct ion, even though the fault i s NOT in t he Terrain Res pons e s ys tem.
T he T errain Response control module and rotary control should only be investigated if there are no apparent faultsin any of the sub-systems. If a fault in a sub-system is subsequently corrected, the T errain Response system willfunction normally after an ignition mode 1 and 2 (on and off) cycle.
Terrain Response Sub-System Faults
W hen a fault occurs i n a s ub-s yst em, t he dri ver i s alert ed by t he il lumi nat ion of a warning indicator and/or an appropri atemes s age for that s ub-s yst em in t he i ns t rument clus ter mes s age cent er. There wi ll be no warning of a Terrain Res ponses ys t em fault .
W hen a sub-sys t em faul t is present and t he dri ver at tempt s t o s el ect a different Terrain Res pons e program us i ng therot ary control or at t he next ignit ion mode 2 (on) cycl e, a mes sage 'SY STEM FAULT SPECIAL PROGRAMS NOT AVAILABLE'wil l appear in the mess age cent er. This impl ies t hat t he Terrain Res pons e s ys tem has a faul t, but only because asub-system fault is preventing its operation. Thi s mes sage will be di spl ayed for 5 s econds per ignit ion mode 2 cycl e, butis repeat ed i f a further s electi on is made by the driver usi ng t he Terrai n Respons e rot ary control or at t he next ignit ionmode 2 (on) cycle.
• NOTE: The mes s age 'SY STEM FAULT SPECIAL PRO GRAMS NOT AVAILABLE' can al so be generated by a fault i n t he Terrai nRespons e rot ary control or control modul e. Refer to the foll owing i nformat ion for det ail s of rot ary control or control modul efaul ts .
It is not possible for the T errain R esponse control module to cause any fault behavior (w arning indicator illuminationor message generation) in any of the 4 sub-systems. Illuminati on of a s ub-s ys t em warning i ndi cat or and/or as ub-s ys t em relat ed mes sage wi ll NEVER be ass ociated wit h a Terrain Res ponse cont rol module or Terrain Res pons es ys t em fault .
The s ub-s ys t em control modul es can det ect a fault wit h the CAN s ignal from t he Terrai n Res pons e control modul e. If afaul t in t he Terrain Res pons e s ys tem is det ect ed, the s ub-s ys tem cont rol modules wi ll operate in t he 'Special programs off's ett ing. The s ub-s ys t em control modul es wil l record a fault code for a fail ure of t he Terrai n Res pons e CAN si gnal . Thes efaul ts can be retrieved us ing IDS and wi ll provide us eful informat ion t o i ndi cat e i nves ti gat ion of t he Terrain Res pons econt rol module or t he CAN net work.
Terrain Response Rotary Control or Control Module Fault

brake boos ter.
5. Operate the engine for a minimum of 10 s econds at a fast i dle. Stop the engine and al low t he vehicle t o s t andfor 10 mi nut es. Then, appl y the brake pedal wi th approxi mately 89 N (20lb) of force. The pedal feel (brakeappli cat ion) s houl d be t he s ame as t hat not ed wit h t he engine runni ng. If the brake pedal feel s hard (no poweras s is t), ins t al l a new valve and t hen repeat t he tes t. If t he brake pedal s t ill feels hard, i ns t all a new brakeboos ter. If t he brake pedal movement feel s s pongy, bleed t he brake s ys t em.REFER t o: Brake Syst em Bl eedi ng (206-00 Brake Syst em - General Informati on, General Procedures ) /Brake Sys t em Pres s ure Bl eedi ng (206-00 Brake Syst em - General Informati on, General Procedures ).
5.
Brake Master Cylinder
Us ual ly, t he fi rs t and s tronges t indicat or of anything wrong i n t he brake s ys t em i s a feeling through t he brake pedal. Indiagnosi ng the condit ion of t he brake mas t er cyli nder, check pedal feel as evidence of a brake concern. Check for brakewarni ng lamp ill uminat ion and t he brake fluid level i n t he brake mas t er cyli nder reservoi r.
Normal Condit ions
The fol lowing condit ions are cons idered normal and are not i ndi cat ions t hat t he brake mast er cyl inder i s i n need of repair.
Modern brake sys tems are des igned t o produce a pedal effort that is not as hard as in the pas t . Compl aint s of lightpedal effort s s houl d be compared t o t he pedal efforts of another vehi cl e of t he s ame model and year.The fl uid l evel wi ll fal l wit h brake pad wear.
Abnormal Condi ti ons
Changes i n t he brake pedal feel or brake pedal travel are indicators t hat s omet hi ng coul d be wrong in the brake sys tem.The diagnost ic procedure and techni ques us e brake pedal feel , warning i ndi cat or il lumi nat ion and l ow brake flui d level asindicat ors t o diagnosi ng brake s yst em concerns . The foll owing condi ti ons are consi dered abnormal and indi cat e t hat t hebrake mas t er cyli nder i s in need of repai r:
• NOTE: Pri or to carrying out any diagnosi s , ens ure the brake sys tem warni ng indicator i s functi onal .
Brake pedal goes down fast . This could be caus ed by an external or int ernal leak.Brake pedal goes down s l owl y. Thi s coul d be caused by an int ernal or external l eak.Brake pedal is l ow or feels spongy. Thi s condit ion may be caus ed by no fl ui d i n the brake mas ter cylinder, reservoi rcap vent holes cl ogged or air i n t he hydraul ic s ys tem.Brake pedal effort is excess ive. This may be caus ed by a bi nd or obs t ructi on in the pedal/li nkage, a faul tynon-ret urn val ve, boost er or ins ufficient boos t er vacuum.Rear brakes lock up during light pedal force. Thi s may be caus ed by damaged brake pads , a parti ally appl ied parkingbrake, a damaged ABS s ens or or bearing fail ure.Brake pedal effort errat ic. This condit ion could be caus ed by the brake boos t er or incorrectl y ins tal led brake pads .Brake warning i ndi cat or is on. This may be caus ed by low fl uid l evel or fl oat as s embly damaged.
Non Pressure Leaks
Any reduced fl uid volume in t he brake mast er cyl inder res ervoi r may be caused by two types of none pres sure externalleaks .
Type 1: An ext ernal leak may occur at the brake mast er cyl inder res ervoir cap because of incorrect posi ti oning of t hegasket and cap. Repos it ion cap and gasket .
Type 2: An ext ernal leak may occur at the brake mast er cyl inder res ervoir mounti ng seal s. Repair s uch a l eak by ins tall ingnew s eals and make s ure that t he brake mas t er cyli nder reservoi r ret ai ning bolt i s correct ly i nst all ed.

5-Brake shoe retai ni ng s pri ng
6-Brake shoe return s pri ng
7-Brake shoe mechanical adjust er8-Lower (l eadi ng) brake s hoe
9-Parki ng brake l ever cabl e
10-Parki ng brake cabl e equalizer11-Parki ng brake i nner cabl e
12-Equali zer fas t ener
13-Parki ng brake mi cros wit ch14-Parki ng brake l ever as sembl y
15-Parki ng brake outer cable
16-Brake dus t s hield
OVERVIEW
The parking brake is a manual ly actuat ed s ys t em t hat operat es brake s hoes located i n t he rear brake di scs . The ins idecent er of the rear brake dis c is manufact ured t o form the brake drum.
BRAKE SHOE ASSEMBLY
The brake s hoes are mount ed horizontal ly on an int egral brake dus t s hield and backplat e, and form an upper t rai li ng andlower l eading brake s hoe type s yst em. Retai ni ng pins pas s t hrough hol es in the dus t s hield and corres ponding hol es ineach brake s hoe bracket . Each pi n is secured t o t he brake s hoe wit h a ret ai ning cli p. The ret ai ning pins al low movement oft he brake s hoe toward the drum surface duri ng parking brake operat ion, but prevent si deways movement of the brake shoeaway from the dus t s hi eld.
An expander unit and manual adjust er are l ocat ed along t he hori zont al axis of t he dus t shi el d. The expander uni t isposi ti oned at the front of the dus t s hield and forms t he locati on for t he leading and t rai ling ends of t he brake s hoebracket s . The manual adjus t er i s mounted at t he rear of t he dust s hiel d and forms t he l ocati on and ful crum poi nt for theoppos it e ends of t he brake s hoe bracket s.
The manual adjus t er provides the means to adjust t he brake s hoe l ining t o drum clearance for maintenance purposes .Acces s t o t he manual adjus t er knurl ed wheel i s t hrough a formed hole in the front of the brake dis c. Adjust ment isrequired if t he brake s hoes or dis cs are renewed. A bedding-in procedure must al so be performed t o make s ure the drumbrakes operate sat is fact oril y.For addit ional informat ion, refer t o: Parking Brake Shoes Bedding-In (206-05 Parking Brake and Actuati on, GeneralProcedures).
The corres pondi ng ends of bot h t he upper and l ower brake shoe brackets are mai ntained i n contact wit h t he expander uni tand manual adjus t er by 2 ret urn springs . The return s pri ngs are l ocat ed bet ween t he ends of each upper and l ower brakes hoe and att ach to hol es formed in the brake shoe brackets . The ret urn springs pull t he brake s hoes away from t he drumwhen t he parking brake is released.
PARKING BRAKE LEVER
The parking brake lever is l ocat ed in t he floor cons ole bet ween the driver and pass enger s eats , and compri ses a toot hedquadrant , pawl and pres s-butt on rel eas e mechanis m. A si ngl e cabl e wi th a formed t hreaded rod-end connect s t he quadrantt o the equali zer unit , and is secured wit h eit her a locknut or a l ocking was her and nut.
The t hreaded rod all ows adjus tment s t o t he parking brake cable tens ion and parki ng brake lever travel t o be performed formaint enance purpos es.For addit ional informat ion, refer t o: Parking Brake Cabl e Adjus tment (206-05 Parki ng Brake and Actuat ion, GeneralProcedures).
The parking brake cable is routed from t he parking brake l ever equalizer, and al ong the chas si s t o t he rear parking brakeexpander uni t. The parki ng brake cabl e prot rudes t hrough t he brake dust s hiel d, and is formed wit h a nippl e that connectst o the expander unit . The oppos i te ends of each Left-Hand (LH) and Ri ght -Hand (RH) parking brake cabl e are formed wit h anipple that connect to the equali zer unit . The equal izer uni t makes sure t he LH and RH parki ng brake as s embl ies operat es imul taneous l y when the parking brake i s applied.
A micros wit ch is locat ed on t he base of the parki ng brake lever. The micros wit ch operates t he parking brake warni ngindicat or l amp l ocat ed in t he i ns t rument clus ter, when the parki ng brake i s appl ied.For addit ional informat ion, refer t o: Ins t rument Clus ter (413-01 Inst rument Cl us t er, Des cript ion and Operat ion).
PRINCIPLES OF OPERATION
As t he parking brake lever i s applied, t he toot hed quadrant rotat es and pul ls on the t hreaded rod and cable equali zer. Theequal izer pul ls t he 2 parki ng brake cables and operat es the 2 expander uni ts s i mult aneous ly. Movement of t he expanderunit caus es t he upper and l ower brake s hoes t o pivot agains t the manual adjus ter fulcrum, and t he brake s hoes cont actt he brake drum agai nst t he t ens i on of the 2 ret urn s pri ngs .
As t he parking brake lever quadrant rot ates , t he teet h on t he pawl engage wit h corresponding t eeth on the quadrant . Int he appl ied pos it ion, the pawl t eet h are held under spring t ensi on agai nst the quadrant teet h t o prevent the l ever fromdis engagi ng.
W i th the parki ng brake appli ed and the i gnit ion i n power mode 6 (ignit ion), t he mi cros wit ch connect s a ground to theins t rument clus ter and il lumi nat es t he parking brake warning i ndi cat or lamp.For addit ional informat ion, refer t o: Ins t rument Clus ter (413-01 Inst rument Cl us t er, Des cript ion and Operat ion).
W hen t he parking brake lever pres s-butt on is pres sed and t he l ever moved t o rel eas e t he parki ng brake, t he pawl teet hare rais ed clear from the quadrant t eet h. As the parki ng brake l ever i s lowered, t he parking brake cable cl oses t heexpander uni t and the brake s hoes are immediatel y moved away from the brake drum by the 2 ret urn s pri ngs .

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Publi s hed: 11-May-2011
Parking Brake and Actuation - Parking Brake
Diagnosi s and Tes ti ng
Principle of Operation
For a detail ed descripti on of the parki ng brake, refer t o t he rel evant Des cript ion and Operat ion secti on in the workshopmanual.REFER to: Parki ng Brake (206-05 Parking Brake and Act uati on, Des cript ion and Operat ion).
Inspection and Verification
1. Verify t he cus t omer concern by operat ing t he s yst em to dupli cat e t he condi ti on.1.
2. Vis ually ins pect for obvious s igns of damage and s ys t em i ntegri ty.2.
Visual Inspection
MechanicalElectrical
Parking brake cont rolCable and condui tEqual izer
Parking brake control warning ci rcuit
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep.3.
4. If t he concern is not vis uall y evi dent , verify t he s ymptom and refer t o t he Symptom Chart .4.
Symptom Chart
SymptomPossible CauseAction
The parking brake wil l not engageParki ng brake controlCabl e and conduitGo to Pi npoi nt Tes t A
The parking brake wil l not releas eCabl e and conduitParki ng brake controlGo to Pi npoi nt Tes t B
Pinpoint Tests
PINPOINT TEST A : THE PARKING BRAKE WILL NOT ENGAG E
T ESTCONDIT IO NSDET AILS/RESULT S/ACT IO NS
A1: CHECK FOR INCORRECT LY ADJUST ED REAR PARKING BRAKE CABLE
Carry out parki ng brake cabl e adjus tment procedure.REFER t o: Parking Brake Cabl e Adjus tment (206-05 Parki ng Brake and Actuati on, GeneralProcedures ).
Does t he parking brake now engage correctl y?YesVehi cl e OK.NoGO t o A2.A2: CHECK FOR WO RN PARKING BR AKE SHOES
Ins pect t he rear parking brake s hoes for excess i ve wear.
Are parking brake s hoes OK?YesGO t o A3.NoINSTALL new parking brake shoes .REFER t o: Parking Brake Shoes (206-05 Parking Brake and Act uati on, Removal and Ins tal lat ion).Tes t t he s ys t em for normal operati on.A3: CHECK FOR DAMAGED PARKING BRAKE CABLES
Ins pect t he parking brake components , cabl es and conduit for damage, rus t or fraying.
Are t he parking brake components , cabl es and conduit s OK?YesCHECK for other caus es s uch as loos e parking brake cont rol or s ys t em component s.NoREPAIR or INSTALL new component s , cables and condui t as neces s ary.REFER t o: Parking Brake Front Cabl e (206-05 Parking Brake and Act uat ion, Removal andIns tal lati on) /Parki ng Brake Rear Cables (206-05 Parking Brake and Act uati on, Removal and Ins tal lati on).TEST t he s yst em for normal operati on.
PINPOINT TEST B : THE PARKING BRAKE WILL NOT RELEASE
T ESTCONDIT IONSDET AILS/R ESULT S/ACT IONS
B1: CHECK PARKING BRAKE CONT RO L
• NOTE: Ens ure correct adjus t ment of parki ng brake s hoes pri or t o t est .
Rai se and support t he vehicle wi th the parki ng brake fully appl ied.REFER t o: Li ft ing (100-02 Jacki ng and Lift ing, Des cript ion and Operat ion).

Publi s hed: 11-May-2011
Parking Brake and Actuation - Parking Brake Warning Indicator Switch
Removal and Inst all ati on
Removal
Remove t he fl oor consol e.
Refer t o: Fl oor Cons ole (501-12 Inst rument Panel and Cons ole,Removal and Ins tall ati on).
1.
Releas e t he vehi cl e parking brake.2.
Remove t he parking brake swi tch.3.
Installation
To i nst all , revers e t he removal procedure.1.

ItemPart NumberDescription
1-Contact carri er2-Contact
3-Float
The res ervoir i ncorporates a brake fl uid l evel s wit ch t hat i s hardwired t o t he Cent ral Junct ion Box (CJB). W hen t he res ervoirfl uid fall s to a predet ermi ned low l evel , the s wi tch contacts cl os e and provi de a s ignal feed back t o the CJB. The CJB t henbroadcas t s a mes s age on t he medium speed Controll er Area Network (CAN) bus t o t he i ns t rument clus ter t hat i n t urnil lumi nat es t he brake fluid warning i ndi cat or lamp.For addit ional informat ion, refer t o: Ins t rument Clus ter (413-01 Inst rument Cl us t er, Des cript ion and Operat ion).
HYDRAULIC CONTROL UNIT