hood release LAND ROVER FRELANDER 2 2006 Repair Manual
[x] Cancel search | Manufacturer: LAND ROVER, Model Year: 2006, Model line: FRELANDER 2, Model: LAND ROVER FRELANDER 2 2006Pages: 3229, PDF Size: 78.5 MB
Page 218 of 3229

Stage 1:
Stage 2: Releas e t he hood support s t rut s and s ecure the hood i n
an upri ght pos it ion.
2.
3. W ARNING: Make sure t o s upport the vehicle wit h axle
s tands .
Rais e and s upport t he vehi cl e.
3.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
4. 5.
CAUTIONS: Di s card the bol t.
Do not us e ai r tools to i nst all t he bolt . Fai lure to
fol low thi s ins truct ion may res ult i n damage t o the
component .
T orque: 45 Nm 60°5.
6. CAUTION: Do not us e a hammer t o det ach t he
halfshaft from t he hub as sembl y, fail ure t o follow thi s
i ns t ructi on may resul t in damage t o t he halfshaft .
Part ial ly release the front halfs haft from t he wheel
knuckle.
Speci al Tool (s ): 205-857 6.
Page 949 of 3229

1
1
Is t he coolant expans ion t ank pres sure cap operati ng correctl y?
Yes GO t o B3 .
No INSTALL a new coolant expans ion t ank pres s ure cap. TEST t he s yst em for correct opera ti on.
B3: CHECK T HERMOST AT Check t he t hermos tat for correct operat ion. REFER to the t hermos t at component t es t i n t his
sect ion.
Is t he t hermos tat operat ing correct ly?
Yes
Check for correct operat ion of cooli ng fans , ci rcuit s , sens ors , modules , et c.
REFER t o: Electroni c Engine Controls (303-14B Electronic Engine Controls - TD4 2.2L Dies el,
Diagnos i s and Test ing).
No
INSTALL a new t hermos t at .
REFER t o: Thermos tat (303-03B Engine Cooli ng - TD4 2.2L Di esel , Removal and Ins t allat ion).
TEST the s ys tem for correct operat ion.
PINPOINT TEST C : THE ENG INE DOES NOT REACH NORMAL OPERATING TEMPERATURE T EST
CONDIT IONS DET AILS/RESULT S/ACT IONS
C1: CHECK T HERMOST AT Check t he thermost at for correct operat ion. REFER to t he t hermos tat component t est i n t his
secti on.
Is t he t hermos tat operati ng correct ly?
Yes Check for correct operat ion of cooling fans , ci rcuit s, s ens ors , modul es, et c.
REFER t o: Electroni c Engi ne Control s (303-14B Electroni c Engi ne Controls - TD4 2.2L Dies el,
Diagnos is and Tes t ing).
No INSTALL a new t hermos tat .
REFER t o: Thermos tat (303-03B Engi ne Cooling - TD4 2.2L Di es el, Removal and Ins t al lat ion).
TEST t he s yst em for correct operati on.
Component Tests
Cooling System Pressure Test W ARNING: Never, under any ci rcums tances, remove the coolant expans ion tank pres s ure
cap whi le t he engine i s
operati ng. To avoid havi ng s caldi ng hot water or s team bl ow out of the cooli ng s ys t e m, use ext reme care when removi ng
t he coolant expans ion tank pres s ure cap from a hot cool ing s ys tem. W ai t unti l the en gine has cooled, then wrap a t hick
cloth around t he coolant expans ion tank pres s ure cap and t urn it s lowl y unt il t he pr es s ure begins t o releas e, s t ep back
whil e t he pres sure i s rel eas ed from the s ys tem. W hen certai n all t he pres s ure has be en rel eas ed (s ti ll wit h a cl oth) t urn
and remove t he coolant expans ion t ank pres sure cap. Fail ure t o follow thes e i ns t ruct i ons may res ult i n damage t o t he
cool ing s ys tem, engine and/or cause pers onal injury.
1. Swit ch the engine off.
1.
2. Open the hood and i nst all prot ect ive fender covers .
2.
3. Careful ly remove the coolant expans ion t ank pres s ure cap from the coolant expans ion t ank to rel ieve pres s ure i n
t he cool ing s ys tem. Add coolant t o cool ant expans i on tank as necess ary.
3.
4. Ins t al l the press ure tes t er equipment t o t he cool ing s yst em foll owing manufact urers i nst ruct ions. Rei ns t all t he
coolant expans ion t ank pres sure cap (if pres s ure t est equipment i s not ins tal led t o t he cool ant expans i on tank).
4.
5. Pres surize t he cool ing s ys tem to the coolant expans ion t ank pres s ure cap lower l imi t .
5.
6. Observe the gauge readi ng for approximat ely t wo minutes . Pres s ure s houl d not drop du ring t his t ime.
If sys tem holds pres s ure, cont inue from s tep 7. If the pres s ure drops, check the complet e cool ing s ys tem for l eaks . Als o refer to en
gi ne s ys t em checks i f a
leak cannot be locat ed in the cooli ng s ys t em. Correct any leaks found and recheck t h e s ys t em.6.
7. Release the s ys tem pres s ure and remove the press ure tes t equipment. Check the coolan t level. Replenis h as
necess ary wit h t he correct cool ant s olut ion.
REFER t o: Specificati ons (303-03A Engine Cooli ng - I6 3.2L Pet rol, Specifi cat ions ).
7.
8. Check t he radi at or overfl ow hos e for any obs truct ions which may block the flow of co olant eit her to or from t he
coolant expans ion t ank.
8.
9. Conduct the coolant expans ion t ank pres s ure cap pres s ure t es t in t his secti on.
9.
Coolant Expansion Tank Pressure Cap Pressure Test W ARNING: Never, under any ci rcums tances, remove the coolant expans ion tank pres s ure
cap whi le t he engine i s
operati ng. To avoid havi ng s caldi ng hot water or s team bl ow out of the cooli ng s ys t e m, use ext reme care when removi ng
t he coolant expans ion tank pres s ure cap from a hot cool ing s ys tem. W ai t unti l the en gine has cooled, then wrap a t hick
cloth around t he coolant expans ion tank pres s ure cap and t urn it s lowl y unt il t he pr es s ure begins t o releas e, s t ep back
whil e t he pres sure i s rel eas ed from the s ys tem. W hen certai n all t he pres s ure has be en rel eas ed (s ti ll wit h a cl oth) t urn
and remove t he coolant expans ion t ank pres sure cap. Fail ure t o follow thes e i ns t ruct i ons may res ult i n damage t o t he
cool ing s ys tem, engine and/or cause pers onal injury.
Page 1827 of 3229

Publi s hed: 11-May-2011
Battery, Mounting and Cables -
General SpecificationItemSpecification
Battery - All models:
TypeExide H7Capaci ty80Ah/700CCA
Res erve capacit y125 minutes
Battery Disconnect/C onnect
CAUTION: The vehicle s t atus and batt ery condit ion mus t be es t abl is hed before att empti ng bat t erydis connect/connect . Reference mus t be t hen made t o t he fol lowing table to es t abl is h t he rel evant procedure t o befol lowed.
• NOTE: Vehicles fit ted wit h a fuel fired boos t er heat er will requi re a 5 mi nute wait before tel es t art funct ion wi ll operate.Cycl e t he ignit ion off->on->off. W ai t 5 mi nutes t o all ow fuel fired boos t er heat er to s t ore vehicle confi gurati onparamet ers .
Vehicle statusBattery chargedBattery discharged
ProcedureProcedure
Engine runni ng1Vehicle powered down, l ocked and alarmed23
Vehicle unl ocked45
Procedure 1
Disconnect batteryConnect battery1. Apply parki ng brake oralt ernat ively, chock wheels1. Ens ure that all el ect ri cal loads are s wit ched O FF
2. Swit ch off i gni ti on andremove the remote cont rol.2. Connect bat t ery l eads - GROUND lead l ast
3. W ai t 2 mi nut es for enginemanagement sys tem t o 'powerdown'
3. Swit ch on ignit ion
4. Open t he hood4. Reset radi o s tat ion preset but tons .
5. Dis connect batt ery - GROUNDl ead firs t5. Reset clock
6. Reset elect ric window one-t ouch facili ty. Power window up t o hard s top, rel eas es wit ch, reapply and hol d for 1 s econd (relay i n door wil l cl ick). Lower window t o s top,reapply and hold for one s econd. One t ouch s hould now work
Procedure 2
Disconnect batteryConnect battery
1. Unlock t he vehi cl e and dis armt he alarm us ing t he remotecont rol
1. Ensure t hat al l el ect ri cal l oads are s wit ched OFF
2. Apply parki ng brake oralt ernat ively, chock wheels2. Connect batt ery l eads - GROUND l ead las t
3. W ai t 2 mi nut es for enginemanagement sys tem t o 'powerdown'
3. Swit ch on i gni ti on
4. Open t he hood4. Res et radio s t ati on pres et but tons .
5. Dis connect batt ery - GROUNDl ead firs t5. Res et cl ock
6. Res et el ect ri c window one-touch facil it y. Power window up to hard s top, rel eases wit ch, reappl y and hold for 1 s econd (rel ay in door wil l cl ick). Lower window t o s top,reapply and hol d for one s econd. One t ouch should now work
• NOTE: 1. Disconnect battery - If the remot e cont rol is not funct ioning, it will be necess ary to manual ly unlock thevehi cl e us ing t he key.
Procedure 3
Disconnect batteryConnect battery1. Unlock t he vehi cl e from the LH frontdoor us i ng the key1. Ens ure t hat al l electrical l oads are s wi tched OFF
2. Enter t he vehi cl e, and dock t heremote control to si lence the al arm.2. Connect batt ery leads - GROUND l ead las t
3. Remove t he remot e cont rol and wai t2 minutes for engi ne managements yst em to 'power down'
3. Swi tch on i gni ti on
4. Open t he hood4. Res et radio st ati on pres et but t ons .
5. Dis connect batt ery - GROUND leadfirst5. Res et cl ock
6. Res et el ect ri c wi ndow one-touch facil it y. Power wi ndow up to hard s t op,release s wit ch, reapply and hol d for 1 second (relay i n door wil l cl ick). Lowerwi ndow to s top, reapply and hold for one s econd. One t ouch s hould now work
• NOTE: 1. Connect battery - If there is ins uffi cient capacit y in the bat tery to di s arm the al arm, t he alarm may sound onreconnect ion of t he bat t ery - St ep 2 wi ll dis arm t he alarm
Procedure 4
Disconnect batteryConnect battery
Page 1828 of 3229

1. Apply parki ng brake oralt ernat ively, chock wheels1. Ens ure t hat al l elect rical l oads are s wit ched OFF
2. Open t he hood2. Connect batt ery leads - GROUND l ead las t3. Dis connect batt ery -GROUND lead firs t3. Swit ch on i gni ti on
4. Res et radio s t ati on pres et but tons .
5. Res et cl ock
6. Res et el ect ri c window one-touch facil it y. Power wi ndow up to hard s t op, release swit ch,reapply and hol d for 1 s econd (relay i n door wil l cl ick). Lower window t o s top, reapply andhold for one s econd. One t ouch s houl d now work
Procedure 5
Disconnect batteryConnect battery1. Apply parki ng brake oralt ernat ively, chock wheels1. Ens ure t hat al l elect rical l oads are s wit ched OFF
2. Open t he hood2. Connect batt ery leads - GROUND l ead las t
3. Dis connect batt ery -GROUND lead firs t3. Swit ch on i gni ti on
4. Res et radio s t ati on pres et but tons .
5. Res et cl ock
6. Res et el ect ri c window one-touch facil it y. Power wi ndow up to hard s t op, release swit ch,reapply and hol d for 1 s econd (relay i n door wil l cl ick). Lower window t o s top, reapply andhold for one s econd. One t ouch s houl d now work
Torque SpecificationsDescriptionNmlb-ft
Batt ery tray to support bracket107
Batt ery terminal nut s107Battery support bracket to body:
M8 nut2418
M8 bol t2418
Page 2054 of 3229

it recei ves an alarm s ignal from t he CJB or the t il t s ens ort he power s upply or t he LIN bus link t o t he CJB is dis rupted.
The t ilt s ens or meas ures the l ongi tudinal and lat eral angl e of the vehicl e over a range of ±16 degrees from the hori zont al.W hen t he acti ve ant i-t heft s ys t em i s armed in volumet ri c mode, the t il t s ens or s tores the current vehi cl e angl es in it smemory and monit ors t he t il t sens or readings. If t he vehi cl e angle changes i n eit her di recti on by more t han the al armli mit , t he ti lt s ensor acti vat es t he s ounder.
If the al arm sys tem is act ive and t he batt ery or t he batt ery backed sounder is di sconnect ed, t he s ounder wil l operatewit hout the vi sual indicati on of the turn s ignal i ndicat ors fl as hing.
Global Open/Close
The global open/cl os e feature all ows the us er t o ful ly rais e/l ower t he wi ndows wit h a s ingle pres s of a remote hands etbutt on. The but ton must be press ed and held for more t han 2 s econds. Ei ther or bot h gl obal open/clos e functi ons can bedis abled us ing a Land Rover approved di agnos ti c s yst em.
• NOTE: Remote global cl os e i s not avai lable in cert ain markets , Nort h American Speci ficat ion (NAS) for exampl e.
Single Point Entry
The s ingle poi nt ent ry feature only unlocks the driver's door and the l iftgate, al l ot her doors remai n locked. A si ngle pres sof the unl ock but ton on the remote hands et wil l unl ock only the driver's door and t he li ft gate, a s econd pres s is requi red tounlock the remaini ng doors .
If the vehicle is double l ocked, the firs t pres s of the unlock butt on on t he remote hands et unl ocks t he dri ver's door and theli ft gate. The remai ning doors revert t o the si ngl e l ocked s tat e and can t herefore be unlocked us ing the i nteri or doorhandl es, t he remot e handset unlock butt on or t he unl ock swi tch on the i nst rument panel swi tchpack.
Changi ng from central locki ng to si ngle point ent ry can be carried out by pres s ing the l ock and unlock butt ons on t heremot e handset s imult aneousl y. The turn s ignal i ndicat ors wil l flas h t o confirm that t he functi on change has beenperformed.
Drive Away Locking
The dri ve away door l ocking feature locks the doors and the lift gat e i f they are unlocked when t he vehi cle reaches a cert ains peed.
On vehicles wi th aut omat ic t rans mis s ion, wit h al l t he doors , li ft gate and hood clos ed and t he gear s elector not in 'P' Parkor 'N' Neutral pos it ion, if t he CJB detects , via a high s peed CAN mes s age from t he Ant i-lock Brake Syst em (ABS) module,t hat t he vehi cle s peed is more t han 7 km/h (5 mph), the doors wil l aut omati cal ly l ock.
On vehicles wi th manual t rans mis s ion, wi th al l the doors , l ift gate and hood cl os ed, if t he CJB detects , via a high s peedCAN mes s age from t he ABS modul e, t hat the vehicle speed i s more than 7 km/h (5 mph), t he doors wi ll automat ically lock.
Remote Handset Additional Features
The remot e handset has convenience butt ons in addit ion to the l ock and unl ock but tons .
Pani c Alarm
The pani c alarm feature allows the us er to act ivate the vehicle alarm s yst em us ing the remote hands et. The 'panic but ton',identi fi ed by a t ri angl e s ymbol, can be pres s ed 3 t imes wit hi n 3 s econds or pres s ed and held for more than 3 seconds toact ivat e t he pani c alarm.
Global Open/Close
A gl obal open and clos e feat ure can be operat ed from t he remote hands et . This feature allows the vehicle windows t o beopened/cl os ed by a s ingle press of t he l ock or unlock butt on. The but ton must be press ed and held for more t han 2s econds t o act ivat e the gl obal open/clos e feat ure. The global open/cl ose feature i s not avail abl e i n all market s .
Liftgate Release
A l iftgat e rel eas e but ton can pres s ed t o unlock and rel eas e t he li ft gate latch only. This will operat e wi th the vehicle lockedand alarmed or unl ocked. If t he vehicle i s locked and alarmed, when t he l iftgate releas e butt on i s pres s ed, t he li ft gate canbe opened wit hout t ri ggering t he alarm s ys tem. W hen the liftgat e is subs equent ly clos ed, the al arm wil l be re-act ivated.
Headlamp Convenience
A headlamp conveni ence but ton can be press ed t o operat e the headlamps to as s is t departure or approach to the vehicle. As ingle press of the but ton wi ll operat e the headlamps for approxi mat el y 25 s econds , aft er whi ch ti me t hey wil lautomat ically turn off. A s econd press of t he butt on wi ll t urn off the headlamps i f the 25 second period has not beenreached. Pres s ing the s t op/s tart but ton wit hin t he 25 s econd period wi ll als o t urn off t he headlamp convenience feature.
Convenience mode
W hen t he vehicle i s unlocked us i ng the unl ock but ton on t he remote hands et , t he vehicl e's electrical s ys t em i ni ti atesconvenience mode. The foll owing s yst ems become acti ve:
Memory - s eat adjus t ment and mirror pos it ionInt eri or and ext erior l ighti ngAudio s ys temIns t rument clus ter mes s age cent reHornCigar li ght er/power socket .
Page 2310 of 3229

2-Emergency key blade3-LH front door handl eThe remote hands et cont ai ns an emergency key blade, conceal ed in t he key fob. The front LH exterior door handleincorporates a mechanical operated door lock that i s conceal ed behind a removable plas ti c cover. The door lock all ows thefront LH door to be mechanicall y unlocked and locked us ing t he emergency key blade in the event that the remote cent rallocki ng operation fai ls, or a vehicl e power fai lure occurs.
W hen the mechanical door lock is us ed t he central l ocking syst em wil l not operat e, and if al ready armed the vehicle al armwi ll s ound when the door is opened. The vehicl e i s not abl e to be doubl e l ocked, or the al arm syst em armed usi ng theemergency key blade.
HOOD LATCHES
ItemPart NumberDescription1-Hood release handle2-LH hood lat ch3-Hood s afet y hook4-Hood ajar s witch5-RH hood latchThe hood is s ecured in the clos ed posi tion by 2 latches locat ed on each si de of t he hood l at ch panel. The hood rel ease leveris located bel ow t he inst rument panel on t he LH 'A' pi llar and i s connect ed wit h a cable to t he hood l at ches . Operati on of t hehood releas e lever will open t he 2 hood lat ches and releas e the hood.
A mechanicall y operated safety hook i s i ns talled at the front center of t he hood. The safety hook prevent s t he hood fromfully opening in the event t hat the hood latches are open, and the vehicle is in motion. The safety hook i s s pring operatedto bi as the hook t o t he l atched posi tion, and is formed wit h a lever plat e. The lever must be press ed to release the safetyhook from t he mating lat ch plat e when t he hood is to be full y opened.
Page 2311 of 3229

Hood Ajar Switch
The RH hood lat ch incorporat es the hood ajar s wi tch t hat is hardwired t o t he CJB. If t he i gniti on is in power modes 4(Acces sory) or 6 (Ignit ion) and the hood is opened or is not ful ly closed, t he hood ajar switch is opened t o dis connect theground from t he CJB. A mess age i s trans mitt ed by t he CJB via the medi um s peed CAN bus t o the i ns trument clust er, toinform the dri ver t hat the hood is ajar.
On vehicl es with a low-li ne inst rument clus ter t he hood ajar symbol is i llumi nated.For addit ional informat ion, refer t o: Inst rument Clus ter (413-01 Ins trument Clust er, Des cription and Operat ion).On vehicl es with a high-l ine i ns trument clust er, t he hood ajar s ymbol is il luminat ed and a mes sage i s als o dis pl ayed in t hemess age cent er.For addit ional informat ion, refer t o: Informat ion and Mes sage Center (413-08 Informati on and Mes sage Center, Descriptionand Operat ion).
The hood ajar s wi tch i s als o i nt egrated wit h the vehicle securit y system and is used as the detecti on device for unauthorizedvehicle ent ry.For addit ional informat ion, refer t o: Anti -Theft - Act ive (419-01A Anti-Theft - Act ive, Description and Operat ion).
LIFTGATE LATCH
ItemPart NumberDescription
1-Li ftgat e lat ch2-Li ftgat e st rikerThe lift gate latch is mount ed at t he bott om center of the lift gate interior body panel and is a fully el ectri cally operat ed uni t.The lift gate latch incorporates t he li ftgate lock mot or, and receives a power supply vi a a hardwired connecti on from t he CJB.A rel ease microswitch is hous ed wit hin a touch-pad that is located on the unders ide of the l ift gate exteri or handle.
The lift gate latch is released by t he CJB when t he vehicle is st at ionary and eit her t he remot e handset button is pres sed, orthe ext erior handl e t ouch-pad is applied. The li ftgat e lat ch is als o rel eased when the inst rument panel cent ral lockingswitches are simultaneousl y press ed for 3 seconds, and the vehicle s peed is less t han 8 km/h (5 mph).
Liftgate Ajar Switch
The lift gate latch als o incorporates the l ift gate ajar swit ch that i s hardwired to the CJB. If t he igni tion is in power modes 4(Acces sory) or 6 (Ignit ion) and the l ift gate is opened or is not ful ly cl os ed, t he li ftgat e ajar swit ch is opened t o dis connectthe ground from the CJB. A mes sage i s t rans mi tted by t he CJB vi a t he medium s peed CAN bus t o t he inst rument cluster, toinform the dri ver t hat the l ift gate is ajar.
On vehicl es with a low-li ne inst rument clus ter t he li ftgate ajar symbol i s i lluminated.For addit ional informat ion, refer t o: Inst rument Clus ter (413-01 Ins trument Clust er, Des cription and Operat ion).On vehicl es with a high-l ine i ns trument clust er, t he liftgat e ajar symbol is il luminated and a message i s als o dis pl ayed inthe mess age cent er.For addit ional informat ion, refer t o: Informat ion and Mes sage Center (413-08 Informati on and Mes sage Center, Descriptionand Operat ion).
The lift gate ajar s wi tch i s als o int egrated wit h the vehicle securit y system and is used as the detect ion device forunauthorized vehi cle ent ry.For addit ional informat ion, refer t o: Anti -Theft - Act ive (419-01A Anti-Theft - Act ive, Description and Operat ion).
Page 2316 of 3229

ItemPart NumberDescription1-Inst rument clus ter2-CJB3-RF receiver4-Remot e handset5-St art control module6-Inst rument panel cent ral locking switches7-Fuel fi ller door actuator8-Li ftgat e lat ch and ajar s wi tch9-Li ftgat e release s wi tch10-RH hood latch and ajar s witch11-AJB
12-RH rear door handle and latch
Page 2320 of 3229

Publi s hed: 22-Nov-2011
Handles, Locks, Latches and Entry Systems - Locks, Latches and Entry
Systems
Diagnosi s and Tes ti ng
Principle of Operation
For a detail ed descripti on of the locks , lat ches and ent ry s ys tems and operat ion, refer to the relevant Des cri pt ion andOperat ion s ect ion of t he works hop manual. REFER to: Handles , Locks , Lat ches and Ent ry Sys tems (501-14 Handles , Locks ,Latches and Ent ry Sys t ems, Des cri pt ion and Operati on).
Inspection and Verification
CAUTION: Di agnos is by s ubs ti tut ion from a donor vehicle is NO T acceptabl e. Subs ti tut ion of cont rol modules doesnot guarant ee confirmat ion of a faul t and may al so caus e addit ional fault s in the vehicle bei ng checked and/or the donorvehi cl e.
• NOTE: Check and recti fy bas ic faul ts before beginni ng diagnos t ic rout ines i nvol vi ng pinpoint t es t s.
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of mechani cal or electrical damage.2.
Visual Inspection
MechanicalElectricalIncorrectl y aligned door(s ), hood or tai lgateFuel fil ler door lock act uat orHood rel ease handleHood rel ease cablesHood l at ch(es )Exterior door handle(s)Interi or door handle(s )Cable(s)Tail gat e release swit chRear window release s wit ch
Fus esW i ri ng harnessW i ri ng connect or(s )Door l ock act uat or(s )Remote trans mi tt er (key-fob or smart key)Cent ral l ocking s wi tchesCont rol ler Area Net work (CAN) circui tsRadi o frequency (RF) recei verCent ral junct ion box (CJB)Loos e or corroded connect ions
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep.3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart, al ternat ively check forDi agnos ti c Trouble Codes (DTCs) and refer t o t he DTC Index.4.
Symptom Chart
SymptomPossible causesActionDoor(s ) wil l not openfrom out s ideExt erior door handl econdit ion/i nst all at ionExt erior release cabl edi s connect ed from ext eriordoor handl e or door l atchDoor l at ch fai lure
Check the ext eri or door handl e condi ti on andi nst all at ionCheck the condit ion and s ecurit y of t he ext eri orreleas e cabl eCheck the operat ion of t he l at ch GO to Pi npoi nt Tes tA.
Door(s ) wil l not openfrom ins ideChi ld l ock(s) engagedInt erior door handlecondit ion/i nst all at ionInt erior rel ease cabledi s connect ed from interiordoor handl e or door l atchDoor l at ch fai lure
Check that t he chi ld locks are dis engagedCheck the interior door handle condit ion andi nst all at ionCheck the condit ion and s ecurit y of t he int eriorreleas e cabl eCheck the operat ion of t he l at ch. GO t o Pinpoint Tes tA.
The mes s age cent eri ndi cat es that t he hood,t he tai lgate or a door i sopen when it appears t obe clos ed
Incorrect s trikeral ignment/adjus tmentAjar s wit ch ci rcuit s hortci rcuit t o groundAjar s wit ch fail ure
Check/adjus t the st ri kers as neces s aryCheck for DTCs i ndi cat ing an ajar swit ch fault . Refert o t he DTC i ndex
Vehicle indicates ami s s-lock when t hehood, t ail gat e and doorsappear t o be clos ed
Fuel flap does notl ock/unlockFuel fl ap cabl e detached frombodyFuel fl ap act uator detachedfrom mounti ng bracketFuel fl ap act uatordi s connect edFuel fl ap act uator fai lure
Check the condit ion and i nst all at ion of t he fuel flapcableCheck the securi ty of t he fuel flap actuat or andbracketCheck the securi ty of t he actuator elect ricalconnect orCheck for DTCs i ndi cat ing a fuel fl ap act uator faul t.Refer t o t he DTC i ndex
Page 2546 of 3229

Publis hed: 11-May-2011
Front End Sheet Metal Repairs - Front Side Member and Suspension Top Mount
AssemblyRemoval and Ins tallat ion
Removal
• NO TE: The front s ide member and suspens ion t op mount as sembly is an ass embly of the front s ide member closing panel, fenderapron panel reinforcement, fender apron panel front ext ens ion, fender apron lower panel, front s ide member and fender apronpanel and the s uspens ion t op mount .
• NO TE: The service panel is not fully welded.
• NO TE: The panel is serviced les s it s weld s tuds
1. The front side member and suspens ion t op mount as sembly isreplaced in conjunct ion wit h:
Front bumper cover
Front bumper armat ure
Hood lat ch panel
Both front fenders
Front bumper mount ing
Fender apron upper panel
Front side member
2. For addit ional information relating t o t his repair procedure pleas es ee t he following:For addit ional informat ion, refer to: Body and Frame (501-26 BodyRepairs - Vehicle Specific Informat ion and Tolerance Checks ,Des cript ion and O perat ion) /Standard W orkshop Pract ices (100-00 General Informat ion,Des cript ion and O perat ion).
3. Remove t he front s ide member.For addit ional informat ion, refer to: Front Side Member (501-27Front End Sheet Met al Repairs, Removal and Ins t allat ion).
4. Remove t he fender apron upper panel.For addit ional informat ion, refer to: Fender Apron Upper Panel(501-27 Front End Sheet Met al Repairs, Removal and Ins t allat ion).
5. Remove t he ins t rument panel.For addit ional informat ion, refer to: Inst rument Panel - TD4 2.2LDiesel (501-12 Inst rument Panel and Cons ole, Removal andIns t allat ion).
6. Remove t he rocker panel inner t rim.
7. Remove t he B-pillar lower t rim.For addit ional informat ion, refer to: B-Pillar Lower Trim Panel(501-05 Int erior Trim and Ornamentat ion, Removal andIns t allat ion).
8. Releas e and lay as ide t he front carpet sect ion.
9. Releas e and lay as ide t he ins ulat ing mat erial at t he out erbulkhead.
10. LH Side: Remove the hood releas e handle.
11. RH Side: Remove the brake boost er.For addit ional informat ion, refer to: Brake Boost er (206-07 PowerBrake Act uat ion, Removal and Ins t allat ion).
12. RH Side: Remove the pedal box.
13. Release and lay aside t he wiring harnes ses at t he a-pillar,bulkhead and s ide member.
14. Mill out t he spot welds .