belt LEXUS ES300 2005 Manual PDF

170HM-01
A84921
64 (653, 47)
64 (653, 47)
Front Fender Apron
Seal RH
Vane Pump V Belt
V Belt No. 1
Generator Bracket No. 2
Engine Mounting Stay No. 2 RH
Engine Moving Control Rod
23 (235, 17)
58 (591, 43)
28 (286, 21)
9.8 (100, 7)
Generator Assy
18 (178, 13)
Engine Under Cover No. 1
Engine Under Cover No. 2
N´m (kgf´cm, ft´lbf)
: Specified torque
Radio Setting Condenser
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-3
2308 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
OIL PUMP ASSY (3MZ-FE)
COMPONENTS

A78353
N´m (kgf´cm, ft´lbf)
: Specified torque
8.5 (87, 75 in.Vlbf)
220 (2,250, 162)8.5 (87, 75 in.Vlbf)
28 (286, 21)
27 (280, 20)
Timing Belt Tensioner AssyCrankshaft PulleyTiming Belt No. 1 Cover
Timing Belt Guide No. 2
Engine Mounting Bracket RH Timing Belt No. 2 Cover
Timing Belt
Engine Wire
Protector
17-4
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2309 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A78396
8.5 (87, 75 in.Vlbf)
125 (1,275, 92)
43 (438, 32)
Timing Belt Idler
Sub-assy No. 2Camshaft Timing
Pulley x6Timing Belt No. 3 Cover
CollarGasket
Bushing
Engine Wire
34 (347, 25)
Timing Belt Idler Sub-assy No. 1
N´m (kgf´cm, ft´lbf)
: Specified torque
8.0 (82, 71 in.Vlbf)
Crankshaft Timing Pulley
Timing Belt Plate
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-5
2310 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

A84922
N´m (kgf´cm, ft´lbf)
: Specified torqueEngine Mounting Bracket RH
54 (551, 40)
8.4 (85, 74 in.Vlbf)
87 (887, 64)
43 (438, 32)
18 (184, 13)
25 (250, 18)
25 (250, 18)
52 (530, 38)
87 (887, 64)
Engine Mounting Insulator RH
Generator Belt
Adjusting Bar
Compressor Mounting
Bracket No. 1
Fan Belt Adjusting
Bar Bracket Compressor and Magnetic Clutch
Engine Mounting
Insulator FR
43 (439, 32)95 (969, 70)
25 (250, 18)
25 (250, 18)
26 (260, 19)
54 (551, 40)
54 (551, 40)
62 (633, 46)
Exhaust Pipe Assy Front
Exhaust Pipe No. 1 Support Bracket Front

Exhaust Pipe
Gasket

Non-reusable part33 (337, 24)


56 (571, 41)
33 (337, 24)
Exhaust Pipe No. 1
Support Bracket Rear


21 (214, 15)
Exhaust Pipe Support
Bracket No. 1

O-ring
8.0 (82, 71 in.Vlbf)
Oil Level Gage Guide
Oil Level Gage
Sub-assy
62 (633, 46)

Exhaust Pipe
Gasket

Exhaust Pipe
Gasket 17-6
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2311 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)

170HN-02
A52889
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-9
2314 Author
: Date
:
REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. DRAIN ENGINE OIL (See page 17-20)
3. REMOVE FRONT WHEEL RH
4. REMOVE ENGINE UNDER COVER NO.1
5. REMOVE ENGINE UNDER COVER NO.2
6. REMOVE FRONT FENDER APRON SEAL RH
7. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
8. REMOVE GENERATOR ASSY (See page 19-21)
9. REMOVE VANE PUMP V BELT (See page 14-5)
10. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
11. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
12. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
13. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
14. REMOVE TIMING BELT NO.1 COVER
15. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
16. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
17. REMOVE TIMING BELT GUIDE NO.2
18. REMOVE TIMING BELT (See page 14-79)
19. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
20. REMOVE CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
21. REMOVE TIMING BELT NO.3 COVER (See page 14-93)
22. REMOVE TIMING BELT IDLER SUB-ASSY NO.1 (See page 16-13)
23. REMOVE CRANKSHAFT TIMING PULLEY (See page 14-138)
SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05011)
24. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
25. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)
26. REMOVE EXHAUST PIPE ASSY FRONT (See page 15-2)
27. REMOVE EXHAUST PIPE SUPPORT BRACKET NO.1 (See page 40-9)
28. REMOVE OIL LEVEL GAGE GUIDE (See page 14-133)
29. REMOVE GENERATOR BELT ADJUSTING BAR
(a) Remove the 2 bolts and 2 nuts, then remove the adjusting
bar.

A60523
A
B
BB
A78827Adjusting Bar Bracket
(a)
(b)
(b)
(a)
(a)
A78828
A
B
C 17-16
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2321 Author
: Date
:
48. INSTALL ENGINE MOUNTING INSULATOR FR
Torque:
87 NVm (887 kgfVcm,
64 ftVlbf) for bolt A
52 NVm (530 kgfVcm,
38 ftVlbf) for nut B
49. INSTALL COMPRESSOR MOUNTING BRACKET NO.1
Torque: 25 NVm (250 kgfVcm,
18 ftVlbf)
50. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Install the compressor with the 3 bolts.
Torque: 25 NVm (250 kgfVcm, 18 ftVlbf)
(b) Install the adjusting bar bracket with the bolt and nut.
Torque:
25 NVm (250 kgfVcm, 18 ftVlbf) for bolt
26 NVm (260 kgfVcm, 19 ftVlbf) for nut
51. INSTALL GENERATOR BELT ADJUSTING BAR
(a) Install the adjusting bar with the 2 bolts and 2 nuts.
Torque:
43 NVm (438 kgfVcm, 32 ftVlbf) for nut A
18 NVm (184 kgfVcm, 13 ftVlbf) for bolt B
8.4
NVm (85 kgfVcm, 74 in.Vlbf) for bolt C
52. INSTALL OIL LEVEL GAGE GUIDE (See page 14-133)
53. INSTALL EXHAUST PIPE SUPPORT BRACKET NO.1 (See page 40-9)
54. INSTALL EXHAUST PIPE ASSY FRONT (See page 15-2)
55. INSTALL EXHAUST PIPE NO.1 SUPPORT BRACKET REAR (See page 15-2)

- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-17
2322 Author
: Date
:
56. INSTALL EXHAUST PIPE NO.1 SUPPORT BRACKET FRONT (See page 15-2)
57. INSTALL CRANKSHAFT TIMING PULLEY (See page 14-138)
58. INSTALL TIMING BELT IDLER SUB-ASSY NO.1 (See page 16-13)
59. INSTALL TIMING BELT NO.3 COVER (See page 14-93)
60. INSTALL CAMSHAFT TIMING PULLEY (See page 14-93)
SST 09960-10010 (09962-01000, 09963-01000), 09249-63010
61. INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See page 14-93)
62. INSPECT TIMING BELT (See page 14-79)
63. INSTALL TIMING BELT (See page 14-79)
SST 09960-10010 (09962-01000, 09963-01000)
64. INSTALL TIMING BELT TENSIONER ASSY (See page 14-79)
65. INSTALL TIMING BELT GUIDE NO.2 (See page 14-79)
66. INSTALL ENGINE MOUNTING BRACKET RH (See page 14-79)
67. INSTALL TIMING BELT NO.2 COVER (See page 14-79)
68. INSTALL TIMING BELT NO.1 COVER (See page 14-79)
69. INSTALL CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021
70. INSTALL GENERATOR BRACKET NO.2 (See page 14-79)
71. INSTALL ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
72. INSTALL ENGINE MOVING CONTROL ROD (See page 14-79)
73. INSTALL VANE PUMP V BELT (See page 14-5)
74. INSTALL GENERATOR ASSY (See page 19-21)
75. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
76. INSPECT DRIVE BELT DEFLECTION AND TENSION (See page 14-1)
77. INSTALL FRONT WHEEL RH (See page 14-5)
78. ADD ENGINE OIL (See page 17-20)
79. CHECK FOR ENGINE OIL LEAKS
80. CHECK FOR EXHAUST GAS LEAKS
81. SYSTEM INITIALIZATION (See page 19-15)

51017-12
51-2
- POWER STEERINGPOWER STEERING SYSTEM
2577 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PROBLEM SYMPTOMS TABLE
HINT:
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in the order shown. If necessary, repair or replace these parts.
SymptomSuspect AreaSee page
Hard steering
1. Tires (Improperly inflated)
2. Power steering fluid level (Low)
3. Drive belt (Loose)
4. Front wheel alignment (Incorrect)
5. Steering system joints (Worn)
6. Suspension arm ball joints (Worn)
7. Steering column (Binding)
8. Vane pump assy
9. Rack & pinion power steering gear assy28-1
51-3
14-1
26-5
-
26-16
-
51-9
51-21
Poor return
1. Tires (Improperly inflated)
2. Front wheel alignment (Incorrect)
3. Steering column (Binding)
4. Rack & pinion power steering gear assy28-1
26-5
-
51-21
Excessive play
1. Steering system joints (Worn)
2. Suspension arm ball joints (Worn)
3. Steering intermediate shaft sub-assy (Worn)
4. Sliding yoke (Worn)
5. Front wheel bearing (Worn)
6. Rack & pinion power steering gear assy-
26-16
-
-
30-2
51-21
Abnormal noise
1. Power steering fluid level (Low)
2. Steering system joints (Worn)
3. Vane pump assy
4. Rack & pinion power steering gear assy51-3
-
51-9
51-21

51018-15
F40449
F40897
Normal
Abnormal
F40898
- POWER STEERINGPOWER STEERING SYSTEM
51-3
2578 Author
: Date
:
ON-VEHICLE INSPECTION
1. INSPECT DRIVE BELT
(a) Visually check the belt for excessive wear, frayed cords,
etc.
If any defect is found, replace the drive belt.
HINT:
Cracks on the rib side of a belt are considered acceptable. If the
missing chunks from the ribs are found on the belt, it should be
replaced.
2. BLEED POWER STEERING SYSTEM
(a) Check the fluid level.
(b) Jack up the front of the vehicle and support it with the
stands.
(c) Turn the steering wheel.
(1) With the engine stopped, turn the wheel slowly from
lock to lock several times.
(d) Lower the vehicle.
(e) Start the engine.
(1) Run the engine at idle for a few minutes.
(f) Turn the steering wheel.
(1) With the engine idling, turn the wheel to left or right
full lock position and keep it there for 2 - 3 seconds,
then turn the wheel to the opposite full lock position
and keep it there for 2 - 3 seconds.
(2) Repeat (1) several times.
(g) Stop the engine.
(h) Check for forming or emulsification.
Especially, if the system has to be bled twice because of foam-
ing or emulsification, check for fluid leaks in the system.
(i) Check the fluid level.
3. CHECK FLUID LEVEL
(a) Keep the vehicle level.
(b) With the engine stopped, check the fluid level in the oil
reservoir.
If necessary, add fluid.
Fluid: ATF DEXRON® II or III
HINT:
Check that the fluid level is within the HOT LEVEL range on the
reservoir cap. If the fluid is cold, check that it is within the COLD
LEVEL range.

51069-02
F41598
F41599
- POWER STEERINGVANE PUMP ASSY
51-9
2584 Author
: Date
:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
OVERHAUL
NOTICE:

When using a vise, do not over tighten.

When installing, coat the parts indicated by the arrows with power steering fluid
(See page 51-7).
1. REMOVE FRONT WHEEL RH
2. DRAIN POWER STEERING FLUID
3. REMOVE FRONT FENDER LINER RH
4. REMOVE FRONT FENDER APRON SEAL RH
5. DISCONNECT OIL RESERVOIR TO PUMP HOSE NO.1
(a) Remove the clip and disconnect the oil reservoir to pump hose No.1.
NOTICE:
Take care not to spill fluid on the V belt.
6. REMOVE POWER STEERING OIL PRESSURE SWITCH
(a) Disconnect the connector.
(b) Remove the oil power steering pressure switch from the union bolt.
NOTICE:
Be careful not to drop the oil power steering pressure switch.
If the oil power steering pressure switch is dropped or strongly damaged, replace it with a new one.
7. DISCONNECT PRESSURE FEED HOSE
(a) Using a spanner (22 mm) to hold the pressure port union,
remove the union bolt and gasket.
8. REMOVE VANE PUMP V BELT
(a) Loosen the 2 bolts and remove the vane pump V belt.
9. REMOVE VANE PUMP ASSY
(a) Remove the 2 bolts and vane pump assy.