belt LEXUS ES300 2005 Manual Online
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2005, Model line: ES300, Model: LEXUS ES300 2005Pages: 969, PDF Size: 24.08 MB
Page 738 of 969
F41600
SST
F41599
A
B
W03441
Pressure
Feed
Hose
Stopper 51-16
- POWER STEERINGVANE PUMP ASSY
2591 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
45. INSTALL POWER STEERING SUCTION PORT UNION
(a) Coat a new O-ring with power steering fluid and install it to the power steering suction port union.
(b) Install the power steering suction port union with the bolt.
Torque: 13 NVm (133 kgfVcm, 10 ftVlbf)
46. INSTALL VANE PUMP PULLEY(TYPE A VANE PUMP)
(a) Install the vane pump pulley to the vane pump shaft.
(b) Using SST, stop the vane pump pulley rotation and install
the nut.
SST 09960-10010 (09962-01000, 09963-01000)
Torque: 44 NVm (449 kgfVcm, 32 ftVlbf)
47. INSTALL VANE PUMP ASSY
(a) Temporarily install the vane pump assy with the 2 (A and
B) bolts.
48. INSTALL VANE PUMP V BELT
(a) Install the vane pump V belt and adjust the V belt tension
(See page 14-1).
(b) Torque the bolt A.
Torque: 43 NVm (438 kgfVcm, 32 ftVlbf)
(c) Torque the bolt B.
Torque: 43 NVm (438 kgfVcm, 32 ftVlbf)
49. CONNECT PRESSURE FEED HOSE
(a) Using a spanner (22 mm) to hold the pressure port union,
connect the pressure feed hose with the union bolt and
a new gasket.
Torque: 51.5 NVm (525 kgfVcm, 38 ftVlbf)
HINT:
Make sure the stopper of the pressure feed hose touches the
pump bracket front as shown in the illustration, then install the
union bolt.
50. INSTALL POWER STEERING OIL PRESSURE SWITCH
(a) Install the power steering oil pressure switch to the union bolt.
Torque: 21 NVm (214 kgfVcm, 15 ftVlbf)
NOTICE:
Be careful not to allow oil from being attached to the connector.
(b) Connect the connector.
Page 766 of 969
2706G-03
C66631
F41030
27-4
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
2386 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
SHOCK ABSORBER ASSY REAR LH
REPLACEMENT
HINT:
COMPONENTS: See page 27-2
1. REMOVE REAR WHEEL
2. REMOVE REAR SEAT CUSHION ASSY (See page 72-39)
3. REMOVE REAR SEATBACK ASSY (See page 72-39)
4. REMOVE ROOF SIDE GARNISH INNER RH (See page 76-25)
5. REMOVE ROOF SIDE GARNISH INNER LH
HINT:
Remove the LH side by the same procedures with the RH side.
6. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 72-39)
7. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
HINT:
Remove the LH side by the same procedures with the RH side.
8. REMOVE CENTER STOP LAMP ASSY (W/O SUN SHADE) (See page 65-31)
9. REMOVE REAR SEAT SHOULDER BELT COVER (See page 61-15)
10. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/ SUN SHADE) (See page 61-15)
11. REMOVE PACKAGE TRAY TRIM PANEL ASSY (W/O SUN SHADE) (See page 61-15)
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See page 61-15)
13. SEPARATE REAR STABILIZER LINK ASSY LH
(a) Remove the nut and disconnect the stabilizer bar link from
the shock absorber.
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
14. REMOVE REAR SUSPENSION SUPOPORT NO.1 COVER LH (W/O H-TEMS SUSPENSION)
15. REMOVE REAR SHOCK ABSORBER WITH COIL
SPRING
(a) Remove the 2 bolts, disconnect the flexible hose and ABS
speed sensor wire harness from shock absorber.
Page 770 of 969
C92644
w/o TEMS
w/ TEMSSST
C66631
27-8
- REAR SUSPENSIONSHOCK ABSORBER ASSY REAR LH
2390 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(d) w/o TEMS:
Tighten the nut in the center of suspension support.
(e) w/ TEMS:
Tighten the nut in the center of suspension support.
SST 09817-33190
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
HINT:
If the shock absorber has not been disassembled, it is neces-
sary to tighten the nut.
21. INSTALL REAR SUSPENSION SUPOPORT NO.1 COVER LH (W/O H-TEMS SUSPENSION)
22. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY OUTER (See page 61-15)
23. INSTALL REAR STABILIZER LINK ASSY LH
(a) Install the stabilizer bar link to the shock absorber with the
nut.
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
24. INSTALL REAR WHEEL
Torque: 103 NVm (1,050 kgfVcm, 76 ftVlbf)
25. INSPECT REAR WHEEL ALIGNMENT (See page 27-3)
Page 798 of 969
A01259
A01260
A82941
White Red Blue
B00543
- STARTING & CHARGINGCHARGING SYSTEM (3MZ-FE)
19-17
2349 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Check the battery specific gravity.
(1) Check the specific gravity of each cell.
Standard specific gravity: 1.25 to 1.29 at 20C (68F)
If the specific gravity is less than specification, charge the bat-
tery.
(c) Check the battery voltage.
(1) If it has been less than 20 minutes since you
stopped driving the vehicle or since the engine was
stopped, turn the ignition switch and electrical sys-
tems (headlight, blower motor, rear defogger etc.)
to the ON position for 60 seconds. This will remove
the surface charge on the battery.
(2) Turn the ignition switch and electrical systems OFF.
(3) Using a voltmeter, measure the battery voltage be-
tween the negative (-) and positive (+) terminals of
the battery.
Standard voltage: 12.5 to 12.9 V at 20C (68F)
If the voltage is less than the specification, charge the battery.
(d) Check the indicator as shown in the illustration.
HINT:
Blue: OK
White: Charging Necessary
Red: Insufficient Water
3. INSPECT BATTERY TERMINALS, FUSIBLE LINK AND FUSES
(a) Visually check the battery terminals.
(1) Check that the battery terminals are not loosened or corroded.
(b) Visually check the fusible link and fuses.
(1) Check that there is continuity of the fusible links, high current fuses and regular fuses.
4. INSPECT V-RIBBED BELT
(a) Visually check the belt for excessive wear, frayed cords,
etc.
If any defects are found, replace the v-ribbed belt.
Cracks on the rib side of the belt are considered ac-
ceptable.
If the belt has chunks missing from the ribs, it should
be replaced.
Page 799 of 969
B00540
A88419
Disconnect Wire
from Terminal B
Generator Voltmeter
BatteryAmmeter 19-18
- STARTING & CHARGINGCHARGING SYSTEM (3MZ-FE)
2350 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(b) Check that the belt fits properly in the ribbed grooves.
Confirm that the belt has not slipped out of the groove on the
bottom of the pulley by hand.
5. INSPECT GENERATOR WIRING
(a) Visually check the generator wiring.
(1) Check that the wiring is in good condition.
6. INSPECT ABNORMAL NOISES
(a) Listen to abnormal noises from generator.
(1) Check that no abnormal noise is heard from the generator while the engine is running.
7. INSPECT CHARGE WARNING LIGHT CIRCUIT
(a) Turn the ignition switch ON. Check that the charge warning light comes on.
(b) Start the engine, then check that the light goes off.
If the light does not operate as specified, troubleshoot the charge warning light circuit.
8. INSPECT CHARGING CIRCUIT WITHOUT LOAD
(a) If a tester is not available, connect a voltmeter to the
charging circuit as follows.
(1) Disconnect the wire from terminal B of the genera-
tor, then connect it to the negative (-) lead of the
ammeter.
(2) Connect the positive (+) lead of the ammeter to ter-
minal B of the generator.
(3) Connect the positive (+) lead of the voltmeter to ter-
minal B of the generator.
(4) Ground the negative (-) lead of the voltmeter.
(b) Check the charging circuit.
(1) Keep the engine speed at 2,000 rpm, then check
the reading on the ammeter and voltmeter.
Standard amperage: 10 A or less
Standard voltage: 13.2 to 14.8 V
9. INSPECT CHARGING CIRCUIT WITH LOAD
(a) With the engine running at 2,000 rpm, turn the high beam headlights ON and turn the heater blower
switch to the ºHIº position.
(b) Check the reading on the ammeter.
Standard amperage: 30 A or more
If the ammeter reading is less than the standard amperage, repair the generator.
If the battery is fully charged, the indication will sometimes be less than the standard amperage.
Page 800 of 969
190SK-01
A87596N´m (kgf´cm, ft´lbf) : Specified torqueGenerator
Connector
Generator Assy
V-ribbed Belt No. 1
18 (184, 13)
Plate Washer
9.8 (100, 7)
58 (591, 43)
8.4 (86, 74 in.Vlbf)
Wiring Harness Clamp Bracket
- STARTING & CHARGINGGENERATOR ASSY (3MZ-FE)
19-19
2351 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
GENERATOR ASSY (3MZ-FE)
COMPONENTS
Page 802 of 969
190SL-01
A86379
(a)
(b)
(c)
(a)
Terminal Cap
A87594
B
AC
A87593
B
A
A87595
(h)
- STARTING & CHARGINGGENERATOR ASSY (3MZ-FE)
19-21
2353 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
REPLACEMENT
1. DISCONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
2. REMOVE GENERATOR ASSY
(a) Remove the 2 wire harness clamps.
(b) Disconnect the generator connector.
(c) Open the terminal cap.
(d) Remove the nut, then disconnect the generator wire.
(e) Loosen bolts A and B.
(f) Loosen bolt C to lessen the tension of the V-ribbed belt
No.1.
(g) Remove bolts A and B, then remove the generator.
(h) Remove the bolt, then remove the wiring harness clamp
bracket.
Page 803 of 969
A87593
B
A
A87594
B
AC 19-22
- STARTING & CHARGINGGENERATOR ASSY (3MZ-FE)
2354 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
3. INSTALL GENERATOR ASSY
(a) Install the wiring harness clamp bracket with the bolt.
Torque: 8.4 NVm (86 kgfVcm, 74 in.Vlbf)
(b) Temporarily install the generator with bolts A and B.
(c) Adjust the V-ribbed belt No. 1 tension by tightening bolt
C (see page 14-1).
(d) Tighten bolts A and B.
Torque:
18 NVm (180 kgfVcm, 13 ftVlbf) for bolt A
58 NVm (591 kgfVcm, 43 ftVlbf) for bolt B
(e) Install the generator wire with the nut.
Torque: 9.8 NVm (100 kgfVcm, 7 ftVlbf)
(f) Connect the generator connector.
(g) Install the wire harness clamp.
4. INSPECT DRIVE BELT (See page 14-1)
5. CONNECT ENGINE WIRE NO. 3 (BATTERY NEGATIVE TERMINAL)
Torque: 5.4 NVm (55 kgfVcm, 48 in.Vlbf)
6. SYSTEM INITIALIZATION (See page 19-15)
Page 811 of 969
5002K-07
50-2
- STEERING COLUMNSTEERING
2563 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in the order shown. If necessary, repair or replace these parts.
SymptomSuspect AreaSee page
Hard steering
1. Tires (Improperly inflated)
2. Power steering fluid level (Low)
3. Drive belt (Loose)
4. Front wheel alignment (Incorrect)
5. Steering system joints (Worn)
6. Suspension arm ball joints (Worn)
7. Steering column (Binding)
8. Power steering vane pump
9. Power steering gear28-1
51-3
51-3
51-3
26-5
-
26-16
-
51-9
51-21
Poor return
1. Tires (Improperly inflated)
2. Front wheel alignment (Incorrect)
3. Steering column (Binding)
4. Power steering gear28-1
26-5
-
51-21
Excessive play
1. Steering system joints (Worn)
2. Suspension arm ball joints (Worn)
3. Intermediate shaft, Sliding yoke (Worn)
4. Front wheel bearing (Worn)
5. Power steering gear-
26-16
-
30-19
51-21
Abnormal noise
1. Power steering fluid level (Low)
2. Steering system joints (Worn)
3. Power steering vane pump
4. Power steering gear51-3
-
51-9
51-21
Page 841 of 969
Page 1 of 6Lexus Supports ASE Certification
Title:
SEAT BELT EXTENDER
Models:
'03 ± '05 Model Year
Technical Service
Information Bulletin
September 29, 2004
BO009-04
TSIB REVISION NOTICE:
December 9, 2005: The ªRear Seat Belt Extender Applicationsº section has been
updated. In the Part Number Information table, the part numbers for series Q±6 have
been updated.
June 28, 2005: In the ªRear Seat Belt Extender Applicationsº section, the series
number for the '05 ES 330 has been updated to R±7.
Previous versions of this TSIB should be discarded.
Lexus customers who find it necessary to
increase the length of their seat belts may
obtain Seat Belt Extenders at no cost through
their local Lexus dealer.
The extender is available in 6 inch,
9 inch, 12 inch, 15 inch, and
18 inch lengths.
The extender is available only in black.
Owners are informed of the Seat Belt
Extender availability through the Lexus
Owner 's Manual included in each vehicle.
The customer (individual requiring the extender) must visit a Lexus dealership to have the
required measurements made and to complete the Seat Belt Extender Worksheet. The
worksheet will allow the proper fitting and selection of a Seat Belt Extender for the
customer. The dealership personnel should then determine the applicable part number
and place an order through
Dealer Daily.
The dealership service department should complete the affixed Seat Belt Extender
Customer Information Label on the part and review the ªOwner Instruction Sheetº with the
customer. The dealership should give a copy of the completed worksheet to the customer
and keep the original in the customer's file.
To assure utmost owner satisfaction, it is recommended that a dealership designate one
person to coordinate all activities related to the Seat Belt Extender issue.
It is recommended that dealerships do NOT stock Seat Belt Extenders due to the need
for proper fitting to individual customers.
This bulletin contains the following information:
Procedure and Sample Label Page 2. . . . . . . . . .
Application Charts Page 3. . . . . . . . . . . . . . . . . . . .
Part Number Information Page 4. . . . . . . . . . . . . .
Owner Instructions Page 5. . . . . . . . . . . . . . . . . . .
Seat Belt Extender Worksheet Page 6. . . . . . . . .
2003 ± 2005 model year Lexus vehicles.
OP CODEDESCRIPTIONTIMEOFPT1T2
N/ANot Applicable to Warranty ±±±±
BODY
Introduction
Seat Belt
Extender
Applicable
Vehicles
Warranty
Information