engine LEXUS LS430 2003 Factory Repair Manual
[x] Cancel search | Manufacturer: LEXUS, Model Year: 2003, Model line: LS430, Model: LEXUS LS430 2003Pages: 4500, PDF Size: 87.45 MB
Page 3254 of 4500

Fig. 24: Theft Warning ECU Assy Data List
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
2.ACTIVE TEST
HINT:
Performing the hand-held tester's ACTIVE TEST allows relay, VSV, actuator and other items to be
operated without removing any parts. Performing the ACTIVE TEST early in troubleshooting is one way
to save time. The DATA LIST can be displayed during the ACTIVE TEST.
a. Connect the hand-held tester (with CAN VIM) to the DLC3.
b. Turn the ignition switch ON.
c. Perform the ACTIVE TEST by following the directions on the tester screen.
Transponder key ECU assy:
TRANSPONDER KEY ECU ASSY - ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
1.TRANSPONDER KEY ECU DTC CHART
ItemTester Details
SECURITY INDICTurn security indicator ON/OFF
DTCDescription
DTC B2780PUSH SWITCH/KEY UNLOCK WARNING
SWITCH MALFUNCTION
DTC B2793TRANSPONDER CHIP MALFUNCTION
DTC B2794UNMATCHED ENCRYPTION CODE
DTC B2795UNMATCHED KEY CODE
DTC B2796, DTC B2798NO COMMUNICATION IN IMMOBILIZER
SYSTEM
DTC B2797COMMUNICATION MALFUNCTION NO.1
DTC B2799ENGINE IMMOBILIZER SYSTEM
MALFUNCTION
Page 3256 of 4500

Fig. 27: DTC Reference Chart
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
WIRING DIAGRAM
Fig. 28: DTC B2780
- Wiring Diagram
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.READ DATA LIST USING HAND-HELD TESTER
a. Connect the hand-held tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
b. Turn the ignition switch ON with the key that cannot start the engine.
c. Read the DATA LIST.
Transponder key ECU assy:
Page 3262 of 4500

Fig. 32: Identifying U7 Switch And T9 ECU Connector Terminals
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Standard:
TRANSPONDER KEY ECU - UNLOCK WARNING SWITCH - RESISTANCE TABLE
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: REPLACE TRANSPONDER KEY ECU ASSY
CIRCUIT DESCRIPTION
This DTC is output when: 1) during the key code registration, a key malfunction occurs; or 2) the key code was
unable to be registered properly. Follow the inspection procedure below.
DTC REFERENCE TABLE
INSPECTION PROCEDURE
1.RE-REGISTER KEY
a. Delete the DTC (see DTC CHECK/CLEAR
).
b. Re-register the key (see REGISTRATION
), and check that the engine starts with the key.
OK: Engine starts.
NG: REPLACE KEY
OK: NORMAL (INSPECTION FINISHED)
CIRCUIT DESCRIPTION
This DTC is output when a key with an incomplete key code is inserted into the ignition key cylinder.
DTC REFERENCE TABLE
Tester connectionSpecified condition
T9-3 (KSW) - U7-2Below 1ohms
DTC No.DTC Detection ConditionTrouble Area
B2793Transponder chip malfunctionKey
DTC No.DTC Detection ConditionTrouble Area
B2794Key with incomplete key code is insertedKey
Page 3263 of 4500

INSPECTION PROCEDURE
REPLACE KEY
CIRCUIT DESCRIPTION
This DTC is output when a key with a key code that has not been registered in the ECU is inserted into the
ignition key cylinder.
DTC REFERENCE TABLE
INSPECTION PROCEDURE
1.DELETE DTC AND INSERT ALL PRESENTLY AVAILABLE KEYS TO CHECK WHETHER
ENGINE STARTS OR NOT
OK: Engine starts.
NG: REPLACE KEY THAT CANNOT START ENGINE
OK: NO PROBLEM (BECAUSE OF KEY RE-REGISTRATION)
CIRCUIT DESCRIPTION
This DTC is output when a key that does not have a transponder chip is inserted into the ignition key cylinder or
if communication between the key and transponder key ECU is not possible.
Fig. 33: DTC Reference Chart
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
WIRING DIAGRAM
DTC No.DTC Detection ConditionTrouble Area
B2795Key with unregistered key code is insertedKey
Page 3264 of 4500

Fig. 34: DTCs B2796, B2798 - Wiring Diagram
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.READ DATA LIST USING HAND-HELD TESTER
a. Connect the hand-held tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
b. Turn the ignition switch ON with the key that cannot start the engine.
c. Read the DATA LIST.
Transponder key ECU assy:
Fig. 35: Transponder Key ECU Assy Data List
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
OK: "UNSET" (Ignition switch ON) appears on the screen.
NG: Go to step 2
OK: REPLACE TRANSPONDER KEY ECU ASSY
2.CHECK WHETHER ENGINE STARTS WITH OTHER KEYS
Page 3265 of 4500

a. Check if the engine starts with the vehicle's other keys.
OK: Engine starts.
NG: Go to step 3
OK: RE-REGISTER OR REPLACE KEY THAT CANNOT START ENGINE
3.CHECK WIRE HARNESS (TRANSPONDER KEY ECU ASSY - TRANSPONDER KEY
AMPLIFIER)
a. Disconnect the T9 ECU connector.
b. Disconnect the T8 amplifier connector.
c. Measure the resistance of the wire harness side connectors.
Page 3267 of 4500

Fig. 36: Identifying T9 ECU And T8 Amplifier Connector Terminals
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Standard:
TRANSPONDER KEY ECU - TRANSPONDER KEY AMPLIFIER - RESISTANCE TABLE
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: Go to next step
4.CHECK OPERATION OF TRANSPONDER KEY AMPLIFIER
a. After replacing the transponder key amplifier with a normally functioning amplifier, check that the
engine starts.
OK: Engine starts.
NG: REPLACE TRANSPONDER KEY ECU ASSY
OK: END
CIRCUIT DESCRIPTION
This DTC is output when a communication error occurs between the transponder key amplifier and transponder
key ECU. Some possible reasons for the communication error are: 1) 2 or more ignition keys are positioned too
close together, or 2) noise is occurring in the communication line. Follow the inspection procedure below.
Fig. 37: DTC Reference Chart
Tester connectionSpecified condition
T9-9 (VC5) - T8-1 (+B)Below 1ohms
T9-10 (CODE) - T8-4 (CODE)Below 1ohms
T9-12 (TXCT) - T8-5 (TXCT)Below 1 ohms
T9-13 (AGND) - T8-7 (GND)Below 1 ohms
T9-9 (VC5) or T8-1 (+B) - Body ground10 kohms or higher
T9-10 (CODE) or T8-4 (CODE) - Body ground10 kohms or higher
T9-12 (TXCT) or T8-5 (TXCT) - Body ground10 kohms or higher
T9-13 (AGND) or T8-7 (GND) - Body ground10 kohms or higher
Page 3273 of 4500

Fig. 41: Identifying T9 And T8 Amplifier Connector Terminals
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Standard:
TRANSPONDER KEY ECU - TRANSPONDER KEY AMPLIFIER - RESISTANCE TABLE
NG: REPAIR OR REPLACE HARNESS AND CONNECTOR
OK: Go to next step
5.CHECK OPERATION OF TRANSPONDER KEY AMPLIFIER
a. After replacing the transponder key amplifier with a normally functioning amplifier, check that the
engine starts.
OK: Engine starts.
NG: REPLACE TRANSPONDER KEY ECU ASSY
OK: END
CIRCUIT DESCRIPTION
This DTC is output when: 1) the ECM detects errors in its own communications with the transponder key ECU;
2) the ECM detects errors in the communication lines; and 3) the ECU communication ID between the
transponder key ECU and the ECM are different and an engine start is attempted.
Before troubleshooting for this DTC, make sure no transponder key ECU DTCs are present. If the transponder
key ECU has a key code related DTC, repair it first.
Fig. 42: DTC Reference Chart
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
WIRING DIAGRAM
Tester connectionSpecified condition
T9-10 (CODE) - T8-4 (CODE)Below 1 ohms
Page 3279 of 4500

INSPECTION
1.INSPECT ENGINE COOLANT (See REPLACEMENT
)
2.INSPECT ENGINE OIL (See ON
-VEHICLE INSPECTION )
3.INSPECT BATTERY (See REPLACEMENT
)
4.INSPECT AIR CLEANER FILTER ELEMENT SUB-ASSY
5.INSPECT SPARK PLUG (See REPLACEMENT
)
6.INSPECT FAN AND GENERATOR V BELT
HINT:
Use of the automatic tensioner has made tension and flexibility measurements unnecessary.
a. Check that the indicator mark on the automatic tensioner is within range A as shown in the
illustration.
b. When the mark is out of the standard range, replace the V belt with a new one.
Page 3280 of 4500

Fig. 1: Identifying Indicator Mark
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
HINT:
After installing the V belt, check that it fits properly in the ribbed grooves. Check with your hand to
confirm that the belt has not slipped out of the groove on the bottom of the crank pulley.
A "new belt" is a belt which has been used for less than 5 minutes on a running engine.
A "used belt" is a belt which has been used on a running engine for 5 minutes or more.
After installing a new belt, run the engine for approximately 5 minutes and then recheck the
tension.