LEXUS LS430 2003 Factory Service Manual
LS430 2003
LEXUS
LEXUS
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LEXUS LS430 2003 Factory Service Manual
Page 1140 of 4500
Fig. 167: Installing Nuts, Bolts And Parking Brake Cable Assy No.1 To Body
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
f. Install the 2 bolts and connect the parking brake cable No.2 and No.3 to the parking brake
intermediate lever sub-assy.
Torque: 6 N.m (61 kgf.cm, 53 in.lbf)
g. Connect the parking brake cable assy No.1 to the parking intermediate lever with the pin and clip.
h. Install the parking brake intermediate lever sub-assy to the floor panel with the 2 bolts.
Torque: 6 N.m (61 kgf.cm, 53 in.lbf)
i. Install the return sprin
g.
Page 1141 of 4500
Fig. 168: Installing Parking Brake Intermediate Lever Sub-Assy To Floor Panel With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
41.INSTALL YAWRATE SENSOR
a. Install the yawrate sensor with the 2 nuts.
Torque: 14 N.m (142kgf.cm, 10 ft.lbf)
Page 1144 of 4500
57.INSTALL PANEL INSTRUMENT CLUSTER FINISH LOWER (SEE REPLACEMENT )
58.INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER (SEE REPLACEMENT
)
59.INSTALL FRONT DOOR SCUFF PLATE LH (SEE REPLACEMENT
)
60.INSTALL INSTRUMENT PANEL FINISH PANEL (SEE REPLACEMENT
)
61.INSTALL CHOKE KNOB HOLE COVER (SEE REPLACEMENT
)
62.INSTALL GLOVE COMPARTMENT PLATE (SEE REPLACEMENT
)
63.INSTALL INSTRUMENT PANEL GARNISH SUB-ASSY LH (SEE REPLACEMENT
)
64.INSTALL FRONT SEAT ASSY LH (SEE OVERHAUL
)
65.INSTALL SEAT TRACK BRACKET COVER INNER FRONT
66.INSTALL SEAT TRACK BRACKET COVER OUTER FRONT
67.INSTALL SEAT TRACK OUTER COVER LH
68.INSTALL SEAT TRACK COVER RH
69.INSTALL SEAT BELT ANCHOR COVER CAP LH
70.REMOVE REAR WHEEL
71.ADJUST PARKING BRAKE SHOE CLEARANCE
a. Remove the hole plug.
b. Turn the adjuster and expand the shoes until the disc locks.
c. Return the adjuster 7 notches. Install the hole plug.
Page 1147 of 4500
73.INSPECT PARKING BRAKE PEDAL TRAVEL (SEE ADJUSTMENT )
74.ADJUST PARKING BRAKE PEDAL TRAVEL (SEE ADJUSTMENT
)
75.INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.2 (SEE REPLACEMENT
)
76.INSTALL INSTRUMENT PANEL AIR BAG ASSY LOWER NO.1 (SEE REPLACEMENT
)
77.INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSY NO.1 (SEE REPLACEMENT
)
78.INSTALL OUTER MIRROR SWITCH ASSY
79.INSTALL COIN BOX ASSY
80.INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSY NO.1 (SEE REPLACEMENT
)
81.INSTALL INSTRUMENT CLUSTER FINISH PANEL CENTER LOWER
82.INSTALL INSTRUMENT CLUSTER FINISH PANEL END
83.CONNECT BATTERY NEGATIVE TERMINAL
84.INSPECT SRS WARNING LIGHT (SEE DIAGNOSIS SYSTEM
)
85.CHECK FOR EXHAUST GAS LEAKS
86.PERFORM YAWRATE SENSOR ZERO POINT CALIBRATION (SEE CALIBRATION
)
87.PERFORM INITIALIZATION (SEE INITIALIZATION
)
COMPONENTS
Page 1148 of 4500
Fig. 173: Exploded View Of Parking Brake Cable Assy No.3 (1 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Page 1149 of 4500
Fig. 174: Exploded View Of Parking Brake Cable Assy No.3 (2 Of 2)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
HINT:
Page 1150 of 4500
Use the same procedures for the parking brake cable assy No.2 and No.3.
The procedures listed below are for the parking brake cable assy No.3.
1.REMOVE REAR WHEEL
2.SEPARATE REAR DISC BRAKE CALIPER ASSY LH
a. Remove the 2 bolts and separate the rear disc brake caliper assy LH.
HINT:
Do not disconnect the flexible hose from the rear disc brake caliper assy LH.
Do not twist or bend the rear brake caliper assy LH.
b. Hang the rear brake caliper assy LH with a piece of wire.
Fig. 175: Removing Bolts And Separate Rear Disc Brake Caliper Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
3.REMOVE REAR DISC
a. Place matchmarks on the disc and rear axle hub.
Page 1151 of 4500
b. Remove the disc.
HINT:
If the disc cannot be removed easily, turn the shoe adjuster until the wheel turns smoothly.
Fig. 176: Identifying Matchmarks On Disc And Rear Axle Hub
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
4.REMOVE PARKING BRAKE SHOE RETURN TENSION SPRING
a. Using SST, remove the brake shoe return tension spring.
SST 09703-30010
Page 1152 of 4500
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4a[
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.REMOVE PARKING BRAKE SHOE ASSY LH NO.1
a. Using SST, remove the cap, shoe hold-down spring and pin.
SST 09718-00010
b. Disconnect the tension spring from the parking brake shoe assy LH No.1.
c. Remove the parkin
g brake shoe assy LH No.1 and shoe adjuster.
Page 1153 of 4500
Fig. 178: Removing Cap, Shoe Hold-Down Spring And Pin
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
6.REMOVE PARKING BRAKE SHOE ASSY LH NO.2
a. Remove the tension spring from the lower shoe.
b. Using SST, remove the cap, shoe hold-down spring and pin.
SST 09718-00010
c. Remove the parking brake shoe assy LH No.2.