engine LEXUS LS430 2003 Factory Repair Manual

LS430 SPECIFICATIONS INDEX
SystemSpecification/Procedure
Air Conditioning
ServiceSERVICE DATA
TorqueTORQUE SPECIFICATION
Axle Nut/Hub Nut
Front69 N.m (700 kgf.cm, 51 ft.lbf)
Rear290 N.m (2,960 kgf.cm, 214 ft.lbf)
BatteryNA
Brakes
Bleeding
SequenceBLEEDING
Disc BrakesSERVICE DATA
TorqueTORQUE SPECIFICATION
Charging
GeneratorSERVICE DATA
TorqueTORQUE SPECIFICATION
Drive Belts
AdjustmentREPLACEMENT
Belt RoutingDRIVE BELT
Engine Cooling
General Service
SpecificationsSERVICE DATA
Radiator Cap
PressureStandard Value
93 to 123 kPa (0.95 to 1.25 kgf/cm
2 , 13.5 to 17.8 psi)
Minimum Standard Value
78 kPa (0.8 kgf/cm
2 , 11.4 psi)
Thermostat R & ITHERMOSTAT
Water Pump R &
IWATER PUMP
Engine Mechanical
CompressionSERVICE DATA
Oil Pressureat idle, 29 kPa (0.3 kgf.cm2 , 43 psi) or more
at 3,000 rpm, 294 to 588 kPa (3.0 to 6.0 kgf.cm
2 , 43 to 85 psi)
OverhaulSERVICE DATA
TorqueTORQUE SPECIFICATION

1.SYSTEM DESCRIPTION
HINT:
The skid control ECU is a single unit with ABS & TRACTION ACTUATOR.
The skid control ECU also works as a TPMS (Tire Pressure Monitor System) ECU.
The yaw rate sensor and deceleration sensor are combined and in a single unit. This unit
communicates with the skid control ECU through CAN communication.
a. ABS (Anti-lock Brake System)
The ABS helps prevent the wheels from locking when the brakes are applied firmly or when
braking on a slippery surface.
ECUSystem
ECMSkid Control ECUShift Position SignalCAN Communication
System
ECMSkid Control ECUThrottle Position SignalCAN Communication
System
ECMSkid Control ECUEngine Revolution SignalCAN Communication
System
ECMSkid Control ECUWater Temperature Sensor
SignalCAN Communication
System
ECMSkid Control ECUIntake Air Temperature Sensor
SignalCAN Communication
System
Skid Control ECUECMYaw Rate (Deceleration) SignalCAN Communication
System
Skid Control ECUECMVSC Data SignalCAN Communication
System
Skid Control ECUGate Way ECUBrake Warning Lamp ON
SignalBEAN System
Skid Control ECUGate Way ECUABS Warning Lamp ON SignalBEAN System
Skid Control ECUGate Way ECUTRAC OFF Indicator ON
SignalBEAN System
Skid Control ECUGate Way ECUSlip Indicator ON SignalBEAN System
Skid Control ECUGate Way ECUMulti Information display
SignalBEAN System

Fig. 8: ABS & TRACTION Actuator - Vehicle Stability Control
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Operation description
The skid control ECU determines vehicle condition by receiving signals from the speed sensor, yaw rate
and deceleration sensor and steering angle sensor. The skid control ECU controls engine torque with the
ECM, vehicle position with suspension control ECU via CAN communication, and oil pressure with the
pump and solenoid valve. The warning light comes on and the buzzer sounds when the system is
operating.
2.ABS with EBD & BA & TRAC & VSC OPERATION
a. Skid control ECU calculates vehicle stability tendency based on the signal of sensors, speed sensor,
yaw rate and deceleration sensor and steering angle sensor. And it judges whether the control of
engine output torque by electronic control throttle and of wheel brake pressure by brake actuator
will operate or not by the calculation results.
b. The SLIP indicator blinks and the VSC buzzer sounds to inform the driver that the VSC system is
operating. The SLIP indicator also blinks when TRAC is operating, and the operation being
performed is displayed.
3.FAIL SAFE FUNCTION
a. When a failure occurs in the ABS with BA & TRAC & VSC systems, the ABS warning light and
the VSC warning light turns on and the ABS with BA & TRAC & VSC operations are prohibited.
In addition to this, when there is a failure that disables the EBD operation, the brake warning light
also comes on and the EBD operation is prohibited (see FAIL
-SAFE CHART ).
b. If some control is prohibited due to a malfunction during it's operation, that control will be cut off
gradually not to change stability of vehicle suddenly.
4.PRE-COLLISION BRAKE ASSIST SYSTEM (w/ PRE-COLLISION BRAKE ASSIST SYSTEM)

Fig. 21: ABS Warning Light Blinking Pattern
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5. Check that the ABS warning light blinking TEST MODE and "VSC Test" is displayed on the
multi-information display.
HINT:
If the ABS warning light and VSC information do not blink, inspect the ABS warning light
circuit and VSC warning information circuit.
TROUBLE AREA REFERENCE
6. Start the engine.
b. DECELERATION SENSOR CHECK
1. Check that the ABS warning lamp is blinking in TEST MODE.
2. Keep the vehicle in the stationar
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110003[
Trouble areaSee Procedure
ABS warning light circuitABS WARNING LIGHT CIRCUIT (DOES NOT
LIGHT UP)
VSC warning information
circuitVSC WARNING LIGHT CIRCUIT (DOES NOT
LIGHT UP)

HINT:
The blinking pattern of the ABS warning lamp and the "VSC Test" display on the multi-
information do not change. When the sensor is normal and in the test mode, if the above conditions
are met, the check is completed.
Fig. 22: Identifying VSC Test Location

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
c. CHECK THE MASTER CYLINDER PRESSURE SENSOR
1. Leaving the vehicle in a stationary condition engine is off and the brake pedal in a free
condition for 1 second. or more, continue to quickly depress the brake pedal with a force of
98 N (10 kgf, 22 lbf) or more for 1 second, or more.
HINT:
At this time, the ABS warnin
g light stays on for 3 seconds.

Fig. 24: Identifying VSC Test Location
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
e. BRAKE PEDAL LOAD SENSING SWITCH CHECK
1. Keep depressing the brake pedal for one second or more with a brake pedal load of
approximately 59 N (6kgf) with the ignition switch in the ON position (engine is off).
2. Check if the brake warning lamp comes on and the ABS motor operating sound can be heard.
HINT:
If rechecking the brake pedal load sensing switch after the engine starts, exit the test mode
and enter the test mode to release the negative pressure in the booster by pumping the brake
pedal.
3. Start the engine and depress the brake pedal with a brake pedal load of approximately 59 N
(6 kgf) or more to check if the brake warning lamp goes off.
f. SPEED SENSOR CHECK
1. Check the ABS warnin
g lamp is blinking in TEST MODE.

HINT:
If a malfunction code is displayed during the DTC check, check the circuit indicated by the table below.
DIAGNOSTIC TROUBLE CODE CHART
SMF (BA-SOL)Turns TRAC solenoid SMF (BA-SOL)
ON / OFFOperation of solenoid (clicking sound)
can be heard
SMRTurns TRAC solenoid SMR ON / OFFOperation of solenoid (clicking sound)
can be heard
SOL RELAYTurns ABS solenoid relay ON / OFFOperation of solenoid (clicking sound)
can be heard
ABS MOT RELAYTurns ABS motor relay ON / OFFOperation of solenoid (clicking sound)
can be heard
ABS WARN LIGHTTurns ABS warning light ON / OFFObserve combination meter
VSC WARN LIGHTTurns VSC warning light ON / OFFObserve combination meter
VSC / TRC OFF INDTurns VSC / TRC OFF indicator ON /
OFFObserve combination meter
SLIP INDI LIGHTTurns SLIP indicator light ON / OFFObserve combination meter
BRAKE WRN LIGHTTurns BRAKE warning light ON / OFFObserve combination meter
VSC / BR WARN
BUZTurns VSC / BRAKE warning buzzer
ON / OFFBuzzer can be heard
STP LIGHT RELAYTurns stop light ON / OFFStop light come on
DTCDescription
DTC C0200/31, C0205/32RIGHT/LEFT FRONT SPEED SENSOR
DTC C0210/33, C0215/34RIGHT/LEFT REAR SPEED SENSOR
DTC C0226/21, C0236/22, C0246/23,
C0256/24, C1225/25
SFR/SFL/SRR/SRL/SM SOLENOID CIRCUIT
DTC C0273/13, C0274/14, C1361/91OPEN CIRCUIT IN ABS MOTOR RELAY CIRCUIT,
B+ SHORT CIRCUIT IN ABS MOTOR RELAY
CIRCUIT, SHORT CIRCUIT IN ABS MOTOR FAIL
SAFE RELAY CIRCUIT
DTC C0278/11, C0279/12OPEN/SHORT CIRCUIT IN ABS SOLENOID
RELAY CIRCUIT
DTC C1201/51ENGINE CONTROL SYSTEM MALFUNCTION
DTC C1203/53ECM COMMUNICATION CIRCUIT
MALFUNCTION
DTC C1210/36, C1336/39ZERO POINT CALIBRATION OF YAW
RATE/DECELERATION SENSOR UNDONE
DTC C1223/43ABS CONTROL SYSTEM MALFUNCTION
DTC C1231/31MALFUNCTION IN STEERING ANGLE SENSOR
CIRCUIT

MEASUREMENT ITEM / RANGE DESCRIPTION
OK: Go to next step
There are no momentary interruptions.
HINT:
Perform the above inspection before removing the sensor and connector.
NG: Go to step 5
OK: Go to next step
2.READ VALUE OF HAND-HELD TESTER (FRONT SPEED SENSOR)
a. Connect the hand-held tester to the DLC3.
b. Start the engine.
c. Select the DATA LIST mode on the hand-held tester.
MEASUREMENT ITEM / RANGE DESCRIPTION
d. Check that there is no difference between the speed value output from the speed sensor displayed
on the hand-held tester and the speed value displayed on the speedometer when driving the vehicle.
OK: Go to next step
There is almost no difference from the displayed speed value.
HINT:
There is tolerance of 10 % in the speedometer indication.
NG: Go to step 4
ItemMeasurement Item / Range (Display)Normal Condition
SPD SEN FRFR speed sensor open detection / OPEN or
NORMALOPEN: Momentary interruption
SPD SEN FLFL speed sensor open detection / OPEN or
NORMALOPEN: Momentary interruption
ItemMeasurement Item / Range (Display)
Normal
Condition
WHEEL SPD FRWheel speed sensor (FR) reading / min.: 0 km/h (0 MPH,
max.: 326 km/h (202 MPH)Actual wheel
speed
WHEEL SPD FLWheel speed sensor (FL) reading / min.: 0 km/h (0 MPH,
max.: 326 km/h (202 MPH)Actual wheel
speed

corresponding to a DTC (see CHECK FOR INTERMITTENT PROBLEMS ).
MEASUREMENT ITEM / RANGE (DISPLAY) DESCRIPTION
OK: Go to next step
There are no momentary interruption.
HINT:
Perform the above inspection before removing the sensor and connector.
NG: Go to step 5
OK: Go to next step
2.READ VALUE OF HAND-HELD TESTER (REAR SPEED SENSOR)
a. Connect the hand-held tester to the DLC3.
b. Start the engine.
c. Select the DATA LIST mode on the hand-held tester.
MEASUREMENT ITEM / RANGE (DISPLAY) DESCRIPTION
d. Check that there is no difference between the speed value output from the speed sensor displayed
by the hand-held tester and the speed value displayed on the speedometer when driving the vehicle.
OK: Go to next step
There is almost no difference in the displayed speed value.
HINT:
There is tolerance of 10 % in the speedometer indication.
ItemMeasurement Item / Range (Display)Normal Condition
SPD SEN RRRR speed sensor open detection / OPEN or
NORMALOPEN: Momentary interruption
SPD SEN RLRL speed sensor open detection / OPEN or
NORMALOPEN: Momentary interruption
ItemMeasurement Item / Range (Display)
Normal
Condition
WHEEL SPD RLWheel speed sensor (RL) reading / min.: 0 km/h (0 MPH,
max.: 326 km/h (202 MPH)Actual wheel
speed
WHEEL SPD RRWheel speed sensor (RR) reading / min.: 0 km/h (0 MPH,
max.: 326 km/h (202 MPH)Actual wheel
speed

Fig. 61: SFL Solenoid Wiring Diagram
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.RECONFIRM DTC
HINT:
This code is detected when a problem is determined in the brake actuator assy.
The ABS solenoid circuit is in the brake actuator assy. Therefore, solenoid circuit inspection relay unit
inspection cannot be performed. Be sure to check if the DTC code is output before replacing the brake
actuator assy.
a. Clear the DTC (see DTC CHECK/CLEAR
).
b. Start the engine.
c. Drive the vehicle at the speed of 4 mph (6 km/h) or more.
d. Check that the same DTC is recorded.