code 32 LEXUS SC300 1991 Service Repair Manual

NGOK
OKNG
9Disconnect igniter connector and check voltage between terminals IGT1, 2 of engine & ECT
ECU connector and body ground.
C
OK
PDisconnect igniter connector.
Connect engine & ECT ECU connector.
Measure voltage between terminals IGT1, 2 of engine
& ECT ECU connector and body ground when engine
is cranked.
Voltage: 0.5 ± 1.0 V(Neither 0 V nor 5 V)
Replace igniter .*1
10Check for Open and short in harness and connector in IGT signal circuit betwee\
n engine & ECT
ECU and igniter (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
*1: When diag. code 14 is displayed, replace the igniter with 5 wire harness. (extra wire is for tachometer). When diag.
code 15 is displayed, replace the igniter with 4 wire har-
ness
TR±60±
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Diag. Code 16ECT Control Signal Malfunction
CIRCUIT DESCRIPTION
The signal from the ECT CPU retards the ignition timeing of the engine duri\
ng ECT gear shifting, thus mo-
mentarily reducing torque output of the engine for smooth clutch operati\
on inside the transmission and re-
duced shift shock.
Code No.Diagnostic Code Detecting ConditionTrouble Area
16Fault in communications between the engine
CPU and ECT CPU in the ECU.
ECU
If the ECU records the diagnostic code ª16º in memory, it prohibits the torque control of the ECT which per-
forms smooth gear shifting.
DIAGNOSTIC CHARTDIAGNOSTIC CHART
Are there any other codes (besides Code 16)
being output?
Replace engine & ECT ECU. Go to relevant diag. code chart.
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Diag. Code 21, 28Main Oxygen Sensor Circuit
CIRCUIT DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of th\
e exhaust gas, a three±way
catalyst is used, but for most efficient use of the three±way catalyst, the air±fuel ratio must be \
precisely
controlled so that it is always close to the stoichiometric air±fuel \
ratio.
The oxygen sensor has the characteristic whereby its output voltage chan\
ges suddenly in the vicinity of
the stoichiometric air±fuel ratio. This characteristic is used to det\
ect the oxygen concentration in the ex-
haust gas and provide feedback to the computer for control of the air±\
fuel ratio.
When the air±fuel ratio becomes LEAN, the oxygen concentration in the exh\
aust increases and the oxygen
sensor informs the ECU of the LEAN condition (small electromotive force: O V)\
.
When the air±fuel ratio is RICHER than the stoichiometric air±fuel\
ratio the oxygen concentration in the
exhaust gas is reduced and the oxygen sensor informs the ECU of the RICH condition (large electromotive
force: 1V).
The ECU judges by the electromotive force from the oxygen sensor whether th\
e air±fuel ratio is RICH or
LEAN and controls the injection time accordingly. However, if malfunction of the oxygen sensor causes
output of abnormal electromotive force, the ECU is unable to perform accurate \
air±fuel ratio control.
The main oxygen sensors include a heater which heats the Zirconia element. The heater is controlled by
the ECU. When the intake air volume is low (the temperature of the exhaust\
gas is low) current flows to
the heater to heat the sensor for accurate oxygen concentration detectio\
n.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Open or short in heater circuit of main
oxygen sensor for 0.5 sec. or more.

Open or short in heater circuit of main oxygen sen-
sor.

Main oxygen sensor heater

ECU
21 V
28
(2) Main oxygen sensor signal voltage is reduced to be-
tween 0.35 V and 0.70 V for 60 sec. under conditions
(a) ~ (d). (2 trip detection logic)*
(a) Coolant temp.: Between 70 5C (158 5F) and 95 5C
(203 5F).
(b) Engine speed: 1,500 rpm or more.
(c) Load driving (EX. ECT in 4th speed, A/C ON, Flat road, 50 mph (80km/h)).
(d) Main oxygen sensor signal voltage:
Alternating above and below 0.45 V.

Main oxygen sensor circuit

Main oxygen sensor
*: See page TR±21.
HINT : Diag. code 21 is for the left bank main oxygen sensor circuit. Diag. co\
de 28 is for the right bank main oxy-
gen sensor circuit.
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CIRCUIT DESCRIPTION (Cont'd)
Purpose of the driving pattern.
(a) To simulate diag. code detecting condition after diag. code is recorded.
(b) To check that the malfunction is corrected when the repair is completed confirming that diag.code is no longer detected.
DIAGNOSIS CODE DETECTION DRIVING PATTERN
Initiate test mode (See page TR±12).
Start engine and warm up.
After engine is warmed up, let it idle for 3 min.
With the A/C ON and the transmission in D range (O/D ON), perform
gradual acceleration with in the range 1,300 ± 1,700 rpm (centered
around 1,500 rpm).
(Take care that the engine speed does not fall below 1,200 rpm when
shifting. Gradually depress the accelerator pedal and kept it. Steady so
that engine braking does not occur.)
Maintain the vehicle speed at 40 ± 50 mph (64 ± 80 km/h).
Keep the vehicle running for 1 ± 2 min. after starting acceleration.
HINT: If a malfunction exists, the ºCHECKº engine warning light will light\
up af-
ter approx. 60 sec. from the start of acceleration.
NOTICE: If the conditions in this test are not strictly followed, detection of the malfunction will not be possible.
TR±63
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DIAGNOSTIC CHART
DIAGNOSTIC
CHART
WIRING DIAGRAM
HINT: If diag. code º21º is output, check the left bank main oxygen sens\
or circuit. If diag. code º28º is output, check the right bank main oxygen sensor circuit.
Check voltage of terminals HTL1, HTR1.
Check resistance of oxygen sensor heater.
Check and repair oxygen sensor heater circuit.
Check operation of oxygen sensor heater.
Check and replace ECU. Replace main oxygen sensor.
*: In this case, oxygen sensor can be deteriorated.
Replace main oxygen sensor.*
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Diag. Code 22Water Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The water temperature sensor senses the coolant tem-
perature. A thermistor built in the sensor changes the
resistance value according to the coolant temperature.
The lower the coolant temperature, the greater the
thermistor resistance value, and the higher the coolant
temperature, the lower the thermistor resistance value
(See Fig. 1.).
The water temperature sensor is connected to the ECU
(See next page). The 5 V power source voltage in the
ECU is applied to the water temperature sensor from the
terminal THW via a resistor R. That is, the resistor R and
the water temperature sensor are connected in series.
When the resistance value of the water temperature
sensor changes in accordance with changes in the cool-
ant temperature, the potential at the terminal THW also
changes. Based on this signal, the ECU increases the
fuel injection volume to improve driveability during cold
engine operation. If the ECU records the diagnostic
code 22, it operates the fail safe function, keeping the
coolant temperature at a constant 80 5C (176 5F).
±
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DIAGNOSTIC CHART
DIAGNOSTIC
CHART
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensorcircuit) and º41º (throttle position sensor circuit) are output\
simultaneously, E2 (sensor ground)
may be open.
WIRING DIAGRAM
Check and replace ECU. Repair or replace harness or con-
nector.
Replace water temp. sensor.
Check voltage of sensor.
Check resistance of sensor.
Check for open and short in harness and
connector between ECU and water temp. sensor. Check for momentary interruption
(See page
TR±23).
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor circuit)and º41º (throttle position sensor circuit) are output simultane\
ously, E2 (sensor ground) may be open.
1Check voltage between terminals THW and E2 of engine & ECT ECU connector\
.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THW and E2 and
engine & ECT ECU connector.
Check for momentary interruption
(See Page TR±23).
2Check water temp. sensor.
C
OK
PDisconnect the water temp. sensor connector.
(See page FI±99).
Measure resistance between terminals.
Resistance is within Acceptable Zone on chart.
Replace water temp. sensor.
3
Check for open and short in harness and connector between engine & ECT ECU and\
water temp.
sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
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Diag. Code 24Intake Air Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The intake air temp. sensor is built into the air flow meter and senses the\
intake air temperature.
The structure of the sensor and connection to the ECU is the same as in the\
water temp. sensor shown on page
TR±68.
If the ECU records the diagnostic code º24º, it operates the fail \
safe function, keeping the intake air temperature
at a constant 20 5C (68 5F).
Code No.Diagnostic Code Detecting ConditionTrouble Area
24Open or short in intake air temp. sensor circuit
for 0.5 sec. or more.
Open or short in intake air temp. sensor circuit.

Intake air temp. sensor

ECU
DIAGNOSTIC CHARTDIAGNOSTIC CHART
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor
circuit) and º41º (throttle position sensor circuit) are output simultaneousl\
y, E2 (sensor ground) may
be open.
WIRING DIAGRAM
Check and replace ECU. Replace water temp. sensor.
Check for momentary interruption
(See page
TR±23).
Repair or replace harness or
connector.
Check voltage of sensor.
Check resistance of sensor.
Check for open and short in harness and
connector between ECU and water temp. sensor.
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Diag Code

25Air±Fuel Ratio Lean Malfunction
Diag. Code
26Air±Fuel Ratio Rich Malfunction
CIRCUIT DESCRIPTION
Refer to page TR±62 for the circuit description.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Main oxygen sensor voltage is 0.45 V or less (lean)
for 90 sec. under conditions (a) and (b).
(2 trip detection logic)*
(a) Coolant temp.: 60 5C (140 5F) or more.
(b) Engine speed: 1,500 rpm or more.
Open or short in main oxygen sensor circuit

Main oxygen sensor

Ignition system

Water temp. sensor
25 V
26
(2) Main oxygen sensor voltage is alternating above and below 0.45 V at 5 times par
second or more under conditions (a) and (b).
(2 trip detection logic)*
(a) Engine speed: Idling
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Open or short in injector circuit.

Fuel line pressure (injector blockage)

Air flow meter (air intake)

Engine ground bolt loose

Foreign object caught in valve
(3) Difference of air±fuel ratio feedback compensation
value between right and left banks is more than 10
percentage for 30 sec. or more under conditions (a)
and (b).
(2 trip detection logic)*
(a) Engine speed : 2,000 rpm or more.
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Fuel line pressure (injector leak, blockage)

Mechanical system malfunction
(skipping teeth of timing belt)

Ignition system
*: See page TR±21.
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