engine coolant LEXUS SC400 1991 Service Repair Manual

SERVICE DATA (Cont'd)
ECU (cont'd)Resistance of wiring connector side (cont'd)
TerminalsConditionSTD voltage (
)
±
HTR1
HTR2
HTL1
HTL2 +B
+B1±5.1 ± 6.3
±
PA G +B
+B1±30 ± 34
±IDL1 +BThrottle valve fully openInfinity
±IDL1
IDL2
+B
+B1Throttle valve fully closed2,300 or less
±VTA1E2
Throttle valve fully open3,300 ± 10,000
±VTA1
VTA2E2
Throttle valve fully closed200 ± 800
VC ± E2±4,000 ± 9,000
THS ± E2Intake air temp, 20
°C (68 °F)2,000 ± 3,000
THW ± E2Coolant temp. 80 °C (176 °F)200 ± 400
THG ± E2EGR gas temp. 50 °C (112 °F)69,400 ± 88,500
G1
G2 G1 (±)
G2 (±)
±Cam position sensor ± 10 ± +40
°C (14 ± 104 °F)835 ± 1,350
NE ± NE (±)engine speed sensor ± 10 ± +40 °C (14 ± 104 °F)835 ± 1,350
Fuel cut rpmw/ Vehicle speed 0 km/h and coolant temp. 80 °C (176 °F)
Fuel cut rpm
Fuel return rpm
1,800 rpm
1,400 rpm
FI±141EFI SYSTEM ± Service Specifications
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REMOVAL OF DISTRIBUTOR
(See Components on page IG±23)
1. DRAIN ENGINE COOLANT (See page CO±6)
2. DISCONNECT RADIATOR HOSE FROM WATER INLET
3. REMOVE NO.3 TIMING BELT COVERS
(See steps 1 to 8 on pages IG±11 to 13)
4. REMOVE DRIVE BELT IDLER PULLEY Remove the pulley bolt, cover plate and idler pulley.
5. REMOVE RH NO.2 TIMING BELT COVER (a) Disconnect the cam position sensor connector from theignition coil bracket.
(b) Disconnect the cam position sensor wire from the clamp
on the timing belt cover.
(c) Remove the five mounting bolts.
(d) Disconnect the connector grommet from the timing belt cover.
(e) Disconnect the wire clamp from the timing belt cover, and remove the timing belt cover and four gaskets.
6. REMOVE LH NO.2 TIMING BELT COVER (a) Disconnect the cam position sensor wire from the clamp
on the timing belt cover.
(b) Disconnect the cam position sensor connector.
(c) Remove the three mounting bolts.
(d) Disconnect the connector grommet from the timing belt cover, and remove the timing belt cover and two
gaskets.
IG±24
±
IGNITION SYSTEM Distributor
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9. INSTALL DRIVE BELT IDLER PULLEYInstall the idler pulley and cover plate with the pulley bolt.
Torque: 37 N Vm (380 kgf Vcm, 27 ft Vlbf)
10. INSTALL NO.3 TIMING BELT COVERS
(See steps 5 to 9 and 11 on pages IG±17 to 19)
11. CONNECT RADIATOR HOSE TO WATER INLET
12. C O N N E C T C A B L E TO N E G AT I V E T E R M I N A L O F BATTERY
13. FILL ENGINE WITH COOLANT (See page CO±6)
14. WARM UP ENGINE Allow the engine to warm up to normal operating tempera-
ture.
15. CONNECT TACHOMETER Connect the tester probe of a tachometer to terminal IG
of
the check (ºDIAGNOSISº) connector.
HINT: Set the tachometer to the 4±cylinder range.
NOTICE:
w Never allow the tachometer tester probe to touch ground
as it could result in damage to the igniter and/or ignition
coil.
w As some tachometers are not compatible with this
ignition system, we recommend that you confirm the
compatibility of your unit before use.
16. CHECK IGNITION TIMING
(a) Using SST, connect terminals TE1 and E1 of the check(ºDIAGNOSISº) connector.
SST 09843±18020
(b) C onnect the tester probe of a timing light to the
high±tension cord for No.6 cylinder.
IG±28
±
IGNITION SYSTEM Distributor
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REMOVAL OF STARTER
(See Components on page ST±5)
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY
CAUTION: Work must be started after approx. 20 se-
conds or longer from the time the ignition switch is
turned to the ºLOCKº position and the negative (±) termi-
nal cable is disconnected from the battery.
2. DRAIN ENGINE COOLANT
3. REMOVE THROTTLE BODY COVER (a) Remove the mounting cap nut.
(b) Loosen the two bolts, and remove the throttle bodycover.
4. DISCONNECT CONTROL CABLES FROM THROTTLE BODY
Disconnect the following cables:(1) Accelerator cable
(2) A/T throttle control cable
(3) (w/ Cruise Control System) Cruise control actuator cable
5. REMOVE INTAKE AIR CONNECTOR (a) Disconnect the following hoses:(1) Air hose from ISC valve
(2) Air hose (from PS air control valve) from intake air
connector
(b) Remove the bolt holding the intake air connector to the cylinder head cover.
(c) Loosen the two hose clamps.
(d) Disconnect the intake air connector from the throttle
body and air cleaner hose, and remove the intake air
connector.
ST±6
±
STARTING SYSTEM Starter
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24. CONNECT CONTROL CABLES TO THROTTLE BODYConnect the following hoses:(1) Accelerator cable
(2) A/T throttle control cable
(3) (w/ Cruise Control System) Cruise control actuator cable
25. INSTALL THROTTLE BODY COVER Install the throttle body cover and hose clamp with the two
bolts and cap nut.
26. C O N N E C T C A B L E TO N E G AT I V E T E R M I N A L O F BATTERY
27. FILL WITH ENGINE COOLANT (See page CO±7)
28. CHECK THAT ENGINE STARTS
ST±34
±
STARTING SYSTEM Starter
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Diag. Code 21, 28Main Oxygen Sensor Circuit
CIRCUIT DESCRIPTION
To obtain a high purification rate for the CO, HC and NOx components of th\
e exhaust gas, a three±way
catalyst is used, but for most efficient use of the three±way catalyst, the air±fuel ratio must be \
precisely
controlled so that it is always close to the stoichiometric air±fuel \
ratio.
The oxygen sensor has the characteristic whereby its output voltage chan\
ges suddenly in the vicinity of
the stoichiometric air±fuel ratio. This characteristic is used to det\
ect the oxygen concentration in the ex-
haust gas and provide feedback to the computer for control of the air±\
fuel ratio.
When the air±fuel ratio becomes LEAN, the oxygen concentration in the exh\
aust increases and the oxygen
sensor informs the ECU of the LEAN condition (small electromotive force: O V)\
.
When the air±fuel ratio is RICHER than the stoichiometric air±fuel\
ratio the oxygen concentration in the
exhaust gas is reduced and the oxygen sensor informs the ECU of the RICH condition (large electromotive
force: 1V).
The ECU judges by the electromotive force from the oxygen sensor whether th\
e air±fuel ratio is RICH or
LEAN and controls the injection time accordingly. However, if malfunction of the oxygen sensor causes
output of abnormal electromotive force, the ECU is unable to perform accurate \
air±fuel ratio control.
The main oxygen sensors include a heater which heats the Zirconia element. The heater is controlled by
the ECU. When the intake air volume is low (the temperature of the exhaust\
gas is low) current flows to
the heater to heat the sensor for accurate oxygen concentration detectio\
n.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Open or short in heater circuit of main
oxygen sensor for 0.5 sec. or more.

Open or short in heater circuit of main oxygen sen-
sor.

Main oxygen sensor heater

ECU
21 V
28
(2) Main oxygen sensor signal voltage is reduced to be-
tween 0.35 V and 0.70 V for 60 sec. under conditions
(a) ~ (d). (2 trip detection logic)*
(a) Coolant temp.: Between 70 5C (158 5F) and 95 5C
(203 5F).
(b) Engine speed: 1,500 rpm or more.
(c) Load driving (EX. ECT in 4th speed, A/C ON, Flat road, 50 mph (80km/h)).
(d) Main oxygen sensor signal voltage:
Alternating above and below 0.45 V.

Main oxygen sensor circuit

Main oxygen sensor
*: See page TR±21.
HINT : Diag. code 21 is for the left bank main oxygen sensor circuit. Diag. co\
de 28 is for the right bank main oxy-
gen sensor circuit.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±62
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Diag. Code 22Water Temp. Sensor Circuit
CIRCUIT DESCRIPTION
The water temperature sensor senses the coolant tem-
perature. A thermistor built in the sensor changes the
resistance value according to the coolant temperature.
The lower the coolant temperature, the greater the
thermistor resistance value, and the higher the coolant
temperature, the lower the thermistor resistance value
(See Fig. 1.).
The water temperature sensor is connected to the ECU
(See next page). The 5 V power source voltage in the
ECU is applied to the water temperature sensor from the
terminal THW via a resistor R. That is, the resistor R and
the water temperature sensor are connected in series.
When the resistance value of the water temperature
sensor changes in accordance with changes in the cool-
ant temperature, the potential at the terminal THW also
changes. Based on this signal, the ECU increases the
fuel injection volume to improve driveability during cold
engine operation. If the ECU records the diagnostic
code 22, it operates the fail safe function, keeping the
coolant temperature at a constant 80 5C (176 5F).
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±68
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Diag Code

25Air±Fuel Ratio Lean Malfunction
Diag. Code
26Air±Fuel Ratio Rich Malfunction
CIRCUIT DESCRIPTION
Refer to page TR±62 for the circuit description.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Main oxygen sensor voltage is 0.45 V or less (lean)
for 90 sec. under conditions (a) and (b).
(2 trip detection logic)*
(a) Coolant temp.: 60 5C (140 5F) or more.
(b) Engine speed: 1,500 rpm or more.
Open or short in main oxygen sensor circuit

Main oxygen sensor

Ignition system

Water temp. sensor
25 V
26
(2) Main oxygen sensor voltage is alternating above and below 0.45 V at 5 times par
second or more under conditions (a) and (b).
(2 trip detection logic)*
(a) Engine speed: Idling
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Open or short in injector circuit.

Fuel line pressure (injector blockage)

Air flow meter (air intake)

Engine ground bolt loose

Foreign object caught in valve
(3) Difference of air±fuel ratio feedback compensation
value between right and left banks is more than 10
percentage for 30 sec. or more under conditions (a)
and (b).
(2 trip detection logic)*
(a) Engine speed : 2,000 rpm or more.
(b) Coolant temp.: Between 60 5C (140 5F)
and 95 5C (203 5F)

Fuel line pressure (injector leak, blockage)

Mechanical system malfunction
(skipping teeth of timing belt)

Ignition system
*: See page TR±21.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±74
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Diag. Code 27, 29Sub±Oxygen Sensor Circuit
CIRCUIT DESCRIPTION
The sub±oxygen sensor is installed on the exhaust pipe. Its construction\
and operation is the same as the main
oxygen sensor on page TR±62.
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Open or short in heater circuit of sub±oxygen
sensor for 0.5 sec. or more.

Open or short in heater circuit of sub±oxygen
sensor

Sub±oxygen sensor heater.

ECU
27


29(2) Main oxygen sensor signal is 0.45 V or more and sub±oxygen sensor signal is 0.45 V or less
under sonditions (a) and (b).
(2 trip detection logic) *
(a) Coolant temp.: 80 5C (176 5F) or more.
(b) Accel. pedal: Fully depressed for 2 sec. or more.

Open or short in sub±oxygen sensor circuit.

Sub±oxygen sensor

ECU
*: See page TR±21.
HINT: Diag. code 27 is for the left bank sub±oxygen sensor circuit.
Diag. code 29 is for the right bank sub±oxygen sensor circuit.
TR±82
±
ENGINE TROUBLESHOOTING Circuit Inspection
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Diag. Code 71
EGR System Malfunction (Only for USA
spec.)
CIRCUIT DESCRIPTION
The EGR system recirculates exhaust gas, which is controlled to the proper quantity to suit the driv\
ing condi-
tions, into the intake air mixture to slow down combustion, reduce the combust\
ion temperature and reduce NOx
emissions.
The lift amount of the EGR valve is controlled by a step motor operated \
by the ECU. The ECU operates the motor
only a preprogrammed amount in response to the engine operating conditions (\
engine rpm, intake air volume
to adjust the EGR volume to the target valve.)
Under the following conditions, EGR is cut to maintain driveability.
wCoolant temp. below 535C (127.45F)
w During deceleration (throttle valve
closed)
w Light engine load (amount of intake air
very small)
w Engine speed over 4,000 rpm
w Engine idling
w Neutral start switch on
Code No.Diagnostic Code Detecting ConditionTrouble Area
(1) Open or short in EGR step motor circuit for 1 sec.
or more.
Open or short in EGR step motor circuit

ECU
71
(2) EGR gas temp. is 65 5C (149 5F) or below for
1 ~ 4 min. under conditions (a) and(b).
(2 trip detection logic)*
(a) Coolant temp.: 65 5C (149 5F) or more.
(b) EGR operation possible (EX. ECT in 3rd speed, A/C ON, 60 mph (96 km/h), Flat road).

Open in EGR gas temp. sensor circuit

ECU
*: See page TR±21.
TR±108
±
ENGINE TROUBLESHOOTING
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