remote control LEXUS SC400 1991 Service Repair Manual

NGOK
OKNG
OKNG
INSPECTION PROCEDURE
1Check voltage between terminal PBCL and SGND of ECU connector.
C
OK
PRemote ECU with connectors still connected.
Measure voltage between terminals PBCL and SGND
of ECU connector, when buckle switch is on and off.
With switch ON (Tung plate
is inserted into buckle
switch)With switch OFF (Tung plate is
inserted into buckle switch) Below 1 V
10 ± 14 V
Proceed to next circuit inspection shown on matrix chart
(See page BE±319).
2Check buckle switch.
C
OK
PDisconnect buckle switch connector.
Check continuity between terminal 1 and 2 of buckle
switch connector.
Terminal
Switch
condition
ON
OFF
Continuity
12
Replace buckle switch.
3
Check for open and short in harness and connector between buckle switch and E\
CU, ECU and
battery (See page IN±27).
Repair or replace harness or connector.
Check and replace ECU.
±
BODY ELECTRICAL SYSTEM Power Seat Control System (Passenger's Seat)BE±339
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PRECHECK TYPE I
In cases where the wireless door lock control system fails to operate only\
at a specific locality, perform this check
at that locality.
Open the driver's door
(Other doors remain closed).Using the door lock control switch, perform
ªlock, unlockº
*1 operation 10 times within 30
seconds.
How many times in 10 seconds is ªlock, un-
lockº
*1 operation performed automatically by
the ECU?
Noise is being produced at that locality.
*3
Vehicle is now receiving signals from a
transmitter of another vehicle (during
transmission from transmitter of another
vehicle).
Malfunction on vehicle side
(Proceed to Matrix Chart of Problem
Symptom on page
BE±454).
Does not
operate
2 times
3 times
Normal
*2
*1: Performing lock and unlock once counts as one time.
*2: If noise is not constantly produced at the locality being used and inspect\
ion is performed on an occasion when there is no noise, then it may happen that the system is judged normal.\
*3: If the conclusion is that noise is produced in the locality the vehicle is\
used, then transmitter use is limited in that locality. Limitations on usage are described below.
HINT:
Because the transmitter uses weak electromagnetic waves, it is easily affected by noise, so remote control with-
in the normal range becomes difficult.
To reduce the influence of noise, bring the transmitter as close as possib\
le to the back window glass (antenna
section), or touch (ground) the grooved key tip of the transmitter to\
the door key cylinder and then operate the
transmitter switch; this should make door lock remote control operation possible.
If door lock remote control operation is still not possible, insert the \
key in the door key cylinder and press the
transmitter switch.
±
BODY ELECTRICAL SYSTEM Wireless Door Lock Control SystemBE±445
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NGOK
INSPECTION OF TRANSMITTER
HINT: Perform this inspection only when transmitter is judged to be the fault\
y in precheck type II.
1Transmitter battery capacity check.
C
OK
P
HintThis inspection is not directly for the purpose of check-
ing the capacity of the transmitter battery, but is per-
formed when remote control operation becomes difficult
or impossible, in order to ascertain if this is caused by
low battery capacity.
1. Remove the transmitter screw.
2. /Remove the cover.
3. Remove the O±ring and battery.
1. Connect 2 new 1.5 V dry±cell batteries in series.Connect the battery
terminal to the battery re-
ceptacle side terminal and the battery  terminal to
the bottom terminal to provide 3 V to the transmitter.
2. In the condition (1), push the wireless door lock re- mote control switch on the side of the transmitter
body and operate the door lock by remote control.
Remove control operation possible.
Replace the battery for transmitter (See page BE±450).
Replace transmitter and ROM in ECU
(See page BE±450).
±
BODY ELECTRICAL SYSTEM Wireless Door Lock Control SystemBE±447
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PARTS REPLACEMENT
WIRELESS DOOR LOCK ECU REMOVAL
AND INSTALLATION
1. REMOVE WIRELESS DOOR LOCK ECU(a) Remove the rear seat.
(b) Remove the RH quarter trim panel.
(c) Disconnect the connectors.
(d) Remove the ECU.
2. INSTALL WIRELESS DOOR LOCK ECU For installation, follow the removal procedure in reverse.
WIRELESS DOOR LOCK ECU AND
TRANSMITTER REPLACEMENT
Disassembly and assembly of the wireless door lock ECU
and transmitter includes details of spare parts and replace-
ment procedure for defective parts found through trouble-
shooting.
Each part is a precision electronic component so handle with
care.
Destroy old ROM and transmitter to prevent reuse.
1. SPARE PARTS AND REPLACEMENT PROCEDURE FOR MALFUNCTIONING PARTS
(For malfunctioning transmitter)
(a) Prepare the new transmitter (with ROM).
(b) Remove the ECU from the vehicle.
(c) Remove the ROM from the ECU.
(d) Install the new ROM into the ECU.
(e) Install the ECU into the vehicle.
(f) Check that door lock remote control operation works.
(g) Cut the new key to the shape of the replaced key.
(For non±functioning battery)
(a) Prepare new battery (with O±ring).
(b) Remove battery and O±ring from transmitter.
(c) Install new battery and O±ring into transmitter.
±
BODY ELECTRICAL SYSTEM Wireless Door Lock Control SystemBE±449
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Shift Lock ECU
Tilt and Power
Telescopic ECU
Airbag ECU
Cruise Control ECU Engine ECUABS and Traction ECU
(w/ Traction System) or
ABS ECU
(w/o Traction System)
Theft Deterrent and
Door Lock ECU
(w/ Traction System)
Traction ECU
Remote Control Mirror ECU A/C Control Amplifier
PPS ECU
Engine Cooling Fan ECU
Component to be aligned
Section of repair manual
for relevant model year
Front Wheels Suspension and Axle (SA) section
Rear Wheels Suspension and Axle (SA) section
Propeller Shaft Propeller Shaft (PR) section
2. BRAKE SYSTEM
The brake system is one of the most important safety components. Always \
follow the directions and
notes given in section BR of the repair manual for the relevant model ye\
ar when handling brake sys-
tem parts.
NOTICE: When repairing the brake master cylinder or TRAC system, bleed t\
he air out of the TRAC
system.
3. DRIVE TRAIN AND CHASSIS
The drive train and chassis are components that can have great effects on the running performance
and vibration resistance of the vehicle. After installing components in \
the sections listed in the table
below, perform alignments to ensure correct mounting angles and dimensions. P\
articularly accurate
repair of the body must also be done to ensure correct alignment.
HINT: Correct procedures and special tools are required for alignment. Alway\
s follow the directionsgiven in the repair manual for the relevant model year during alignment \
and section DI of this manual.
4. ECU (ELECTRONIC CONTROL UNIT)
Locations of ECUs
INTRODUCTIONIN-8
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11 8
WIRELESS DOOR LOCK REMOTE CONTROL
7 6 10 542931
2 1
2
1E
11
1D
84
1J
1
1B
5
1I
64
1H
13
1D10 3E
7
3A 6
2
3
BY17
IP 1 20
BX1
2 BX1 11 BX1 8 BX19BX116 BX1 15 BX1 3
I8
I15
I7
B4 B7
9
10
6 3 6
3
BL IF IJ IP1
15
E KSW DSW D L1 LSWD1
UL1 LSWD2 LSWP
P±B
W±L
G± W
G±Y
L±W
W±B
W±B
W±B
W±B
W±B G±L
R±L
R
R
R
R±L
P±B
W±L L±W
G±W G±Y
G±W L±W G±Y
G±Y
G±W G±L
R±W Y
G±LY
W±B
G±L
R±W
R±W
W±B
W±B
W±B
W±B
W±B W±B
FROM POWER SOURCE SYSTEM
(
SEE PAGE 56 )
10A
DOME
+B
WIRE LES S DOOR LOCK E CU
WIRE LES S DOOR LOCK
MAIN SW
UNLOCK WARNING SW
[IGNITION SW]
DOOR OPEN
DE TE CTION SW LH
DOOR OPEN
DE TE CTION SW RH
INTEGRATION
RELAY DIODE
TO DOOR LOCK
AND UNLOCK SW LH
TO DOOR LOCK
AND UNLOCK SW RH
W8
I15
D10
D11
W7
2
1
4
6 IF2
15
IP 1
19
G±Y
G±W
I15
G±Y
TO DOOR LOCK
AND UNLOCK SW RH
IP1
8
G±Y
G±Y
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120
WIRELESS DOOR LOCK REMOTE CONTROL
DOOR LOCK CONTROL (LOCK AND UNLOCK) IS PERFORMED BY REMOTE CONTROL, WI\
THOUT THE IGNITION KEY INSERTED IN
THE DOOR KEY CYLINDER, USING LOW±POWER RADIO WAVES EMITTED BY A TRANSMITTER BUILT INTO IGNITION KEY.
1. WIRELESS DOOR LOCK OR UNLOCK NORMAL OPERATION
WITH THE WIRELESS DOOR LOCK MAIN SW ON, THE IGNITION KEY NOT INSERTED INTO THE IGNITION KEY CYLINDER (UNLOCK
WARNING SW OFF) AND ALL THE DOORS COMPLETELY CLOSED, WHEN THE SWITCH (TRANSMITTER) ON THE IGNITION KEY IS
PUSHED, THE WIRELESS DOOR LOCK ECU RECEIVES THE ELECTRICAL WAVES FROM THE IGNITION KEY (TRANSMITTER),
CAUSING IT TO OPERATE.
AS A RESULT, THE ECU JUDGES WHETHER THE DOOR IS LOCKED OR UNLOCKED BASED ON THE SIGNAL FROM THE DOOR LOCK
MOTOR, AND SENDS A SIGNAL TO THE DOOR LOCK ECU TO SWITCH THE CONDITION FROM LOCK TO UNLOCK OR VICE VERSA,
CAUSING THE DOOR LOCK MOTOR TO OPERATE (FOR THE CURRENT FLOW DURING LOCK AND UNLOCK REFER TO THE DOOR
LOCK CONTROL SYSTEM.)
2. AUTO LOCK OPERATION
AFTER PUSHING THE IGNITION KEY SWITCH (TRANSMITTER) TO UNLOCK ALL THE DOORS, IF A DOOR IS NOT OPENED WITHIN 30
SECONDS, ALL OF THE DOORS ARE AUTOMATICALLY LOCKED AGAIN.
3. WIRELESS DOOR LOCK STOP FUNCTION
IF A DOOR IS OPEN (DOOR COURTESY SW ON), A SIGNAL IS INPUT FROM THE DOOR OPEN COURTESY SW TO THE WIRELESS
DOOR LOCK ECU, STOPPING WIRELESS DOOR LOCK OR UNLOCK.
IF THE IGNITION KEY IS IN THE IGNITION KEY CYLINDER (UNLOCK WARNING SW ON), THE UNLOCK WARNING SWITCH INPUT A
SIGNAL TO THE WIRELESS DOOR LOCK ECU, STOPPING WIRELESS DOOR LOCK OR UNLOCK.
4. DOOR LOCK MOTOR PROTECTIVE FUNCTION
IF THE DOOR LOCK OR UNLOCK CONDITION DOES NOT CHANGE AFTER WIRELESS DOOR L\
OCK OR UNLOCK OPERATION, THE
DOOR LOCK ECU SENDS CURRENT TEN TIMES TO THE DOOR LOCK MOTOR. IF THE DOOR LOCK CONDITION STILL HAS NOT
CHANGED AS A RESULT THE WIRELESS DOOR LOCK ECU STOPS RECEPTION AND STOPS DOOR LOCK AND UNLOCK FUNCTION.
BY MANUALLY OPERATION THE DOOR LOCK OR UNLOCK, THE STOP CONDITION OF THE WIRELESS DOOR LOCK FUNCTION IS
RELEASED.
D10, D11 DOOR OPEN DETECTION SW LH, RH
3±6 : CLOSED WITH DOOR OPENED
I15 UNLOCK WARNING SW [IGNITION SW]
10±9 : CLOSED WITH IGNITION KEY IN CYLINDER
W 8 WIRELESS DOOR LOCK ECU
1±GROUND: APPROX. 12 VOLTS WITH WIRELESS DOOR LOCK MAIN SW ON
7±GROUND: ALWAYS CONTINUITY
10±GROUND: CONTINUITY WITH EACH DOOR OPENED
6±GROUND: CONTINUITY WITH IGNITION KEY IN CYLINDER
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
D1030I1529W 729
D1130T 929W 831
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
219ENGINE COMPARTMENT LEFT
423LEFT KICK PANEL (J/B NO.1 LEFT)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B20ENGINE ROOM MAIN WIRE
1D20FRONT DOOR LH WIRE
1E20INSTRUMENT PANEL WIRE
1H
1I20COWL WIRE1J20COWL WIRE
1K
3A22INSTRUMENT PANEL WIRE3E22INSTRUMENT PANEL WIRE
SYSTEM OUTLINE
SERVICE HINTS
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29
Position of Parts in Instrument Panel
H 7 Hazard SW S 10 Shift Lock ECUS 11 Step Light
I 14 Ignition Key Cylinder Light S 12 Stop Light SW
I 15 Ignition SW, Unlock Warning SW and Key Inter Lock Solenoid S 22 Short Connector
I 16 Integration Relay S 23 Short Connector S 24 Seat Heater SW (for M/T)
K 3 Kick Down SW T 6 TDCL (Total Diagnostic Communication Link)
L 1 Luggage Compartment Door Open SW T 7 Telescopic Position Sensor T 8 Theft Deterrent and Door Lock Control ECU
N 4 Noise Filter (for A/C System) T 9 Theft Deterrent and Door Lock Control ECU T 10 Tilt and Power Telescopic ECU
O 5 O/D Main SW T 11 Tilt and Power Telescopic ECU T 12 Traction Cut SW and Seat Heater SW (for A/T)
P 2 PPS ECU T 13 Traction ECU (for A/T)
P 3 Parking Brake SW T 14 Traction ECU (for A/T) T 15 Trip SW and Theft Deterrent Indicator Light
R 2 Radio and Player
R 3 Radio and Player W 6 Water Temp. Sensor (for A/C System)
R 4 Radio and Player (w/ CD Player) W 7 Wireless Door Lock Main SW
R 5 Radio and Player (w/o CD Player)
R 6 Radio and Player (w/o CD Player)
R 7 Remote Control Mirror ECU
R 8 Remote Control Mirror ECU
R 9 Rheostat
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31
Position of Parts in Body
M 1 Mobilephone R 16 Remote Control Mirror LH
M 2 Moon Roof Control Relay R 17 Remote Control Mirror RH
M 3 Moon Roof Control SW R 18 Remote Control Mirror SW
M 4 Moon Roof Motor and Limit SWS 13 Stereo Power Amplifier
O 8 Oxygen Sensor Sub (for California) S 14 Stereo Power Amplifier
P 4 Power Window Control SW RH T 16 Telephone Transceiver and Speaker Relay
P 5 Power Window Master SW and Door Lock Control SW LH T 17 Telephone Transceiver and Speaker Relay
P 6 Power Window Motor LH T 18 Tension Reducer Solenoid LH
P 7 Power Window Motor RH T 19 Tension Reducer Solenoid RH
P 20 Personal Light V 5 Vanity Light LH
R 10 Rear Combination Light LH V 6 Vanity Light RH
R 11 Rear Combination Light RH
R 12 Rear Speaker LH W 8 Wireless Door Lock ECU
R 13 Rear Speaker RH W 9 Woofer Speaker
R 14 Rear Window Defogger (+) W 10 Woofer Speaker Amplifier
R 15 Rear Window Defogger (±)
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238
GROUND POINT
RADIO AND PLAYER
WOOFER SPEAKER
AMP LIFIER
STEREO POWER
AMP LIFIER
CHOKE COIL
HIGH MOUNT STOP
LIGHT
HIGH MOUNT STOP
LIGHT
FUEL LID OPENER
SOLENOID
WIRELESS DOOR LOCK
ECU
POWER SEAT CONTROL
SW(
FOR PASSENGER' S
SEAT )
POWER SEAT ECU
( FOR PASSENGER' S
SEAT )
SEAT HEATER RH
( FOR PASSENGER' S
SEAT BACK )
PPS ECU
REMOTE CONTROL
MIRROR ECU I31
II
BV2
8
IQ2
12
B23 : PIONEER
B24 : NAKAMICHI
BR
BR
BR BR
(
W/O CD PLAYER )
( W/ CD PLAYER ) BR
BR
A/C POWER
TRANSISTOR
BLOWER RESISTOR
(
FOR LOW SPEED )
ABS ECU
ABS AND
TRACTION
ECU
TRACTION ECU (
GND )
DOOR LOCK CONTROL
SW
MIRROR HEATER RH DOOR LOCK MOTOR,
D OOR UNL OC K
DETECTION SW AND
DOOR OPEN DETECTION
SW RH DOOR KEY LOCK AND
UNLOCK SW RH
HEADLIGHT LO LH
I25
I14 B33
B6
B7
HEADLIGHT LO RH
B20
B21
B29
E1
I11 I12 I13
IJ
BL
Bd1
2
Bb14
IJ113
IP1 20
IN1
1
IE2
12
IE1
19
BX1
10
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B W±B W±B W±B W±B
W±B
W±B W±B W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B
W±B W±B
W±B
W±B
W±B W±B
W±B
(
W/ REAR SPOILER )
( W/O REAR SPOILER )
W±BW±B
W±B W±B
(
GN D2 )
( GN D3 )
( GN D2 )
( GN D3 )
(
GN D1 )
W±B
W±B
BR
I27
W±B
W±B
WOOFER SPEAKER
AMP LIFIER
BU28
(W/O CD PLAYER )
P±L BR
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