ignition switch LEXUS SC400 1991 Service Repair Manual

TERMINALS OF ECU
Connectors of the engine (& ECT) ECU are water±proof and
are the bolt type.
For water proof type connectors, in order to measure the volt-
age of ECU terminals and the resistance of connected parts,
connect the inspection sub wire harness between the ECU
and vehicle wire harness, then perform the inspection.
The inspection method of inserting a tester probe from the
other side of connector noticeably reduces the water±proof
ability.
Disconnect the connector by fully loosening the bolt.
PREPARATION
1. Turn the ignition switch to LOCK position.
2. Turn up the passenger side floor mat.
3. Remove the ECU protector.
4. Disconnect the connector from the ECU.After completely loosening the bolt, the two parts of the con-
nector can be separated.
NOTICE:
w Do not pully the wire harness when disconnecting the
connector.
w When disconnecting the connector, the ECU's backup
power source is cut off, so the malfunction codes, etc.
recorded in the ECU memory are cancelled.
w Never insert a tester probe or male terminal used for
inspection purposes into the female terminal of the
vehicle wire harness. Otherwise, the female terminal may
be widened, which can result in faulty connection.
5. Connect the Check Harness A between ECU and
connector of vehicle wire harness.
SST 09990±01000
HINT: The arrangement of the check connector terminals are
the same as those of the ECU.
See page TR±35
6. Disconnect the Check Harness A.
7. Reconnect the connector to the ECU. (a) Match the male connector correctly with the femaleconnector, then press them together.
(b) Tighten the bolt
Make sure the connector is completely connected, by tight-
ening the bolt until there is a clearance of less than 1 mm
(0.04 in.) between bottom of the male connector and end of
the female connector.
8. Install the ECU protector and floor mat.
TR±34
±
ENGINE TROUBLESHOOTING Terminals of ECU
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OKNG
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diag. code 14 is displayed, check No. 1 igniter circuit. If diag. code 15 is displayed, check No. 2 igniter circuit.
1Check for Spark.
C
OK
Hint
Disconnect the high±tension cord from the distributor,
hold its end about 12.5 mm (1/2º) from the ground, see
if spark occurs while the engine is being cranked.
Spark should be generated.
To prevent excessive fuel injected from the injectors dur-
ing the check. Don't crank the engine for more than 1±2
seconds at a time.
Go to step [4].
2Check for open and short in harness and connector in the IGF and IGT signal c\
ircuit between
engine & ECT ECU and igniter (See page IN±27)
Repair or replace harness or connector.
#Disconnect igniter sonnector and check voltage between terminals IGF1, 2 of engine & ECT
ECU connector and body ground.
C
OK
P(2) Disconnect igniter connector.
(2) Connect the Check Harness A.
(See page TR±30).
(2) Turn ignition switch on.
Measure Voltage between terminals IGF1, 2 or engine
& ECT ECU connector and body ground.
Voltage: 4 ± 6 V
Replace igniter.*1
Check and replace engine & ECT ECU.
*1: When dia. code 14 is displayed, replace the igniter with 5 wire harness. (extra wire is for tachometer). When diag.
code 15 is displayed, replace the igniter with 4 wire har-
ness.
TR±56±
ENGINE TROUBLESHOOTING Circuit Inspection
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OKNG
OKNG
INSPECTION PROCEDURE
1Disconnect the engine & ECT ECU connector, check voltage between terminals HTL1, HTR1 of
engine & ECT ECU connector and body ground.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Disconnect engine & ECT ECU connector.
(2) Turn ignition switch on.
Measure voltage beween terminals HTL1, HTR1 of en-
gine & ECT ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step [3].
2Check main oxygen sensor heater.
C
OK
PDisconnect main oxygen sensor connector.
Measure resistance between terminals 1 and 2 of main
oxygen sensor connector.
Resistance: 5.1 ± 6.3
at 20 C (68 F)
Replace main oxygen sensor.
Check and repair harness or connector between
main relay and main oxygen sensor, main oxygen
sensor and engine & ECT ECU.
TR±65±
ENGINE TROUBLESHOOTING Circuit Inspection
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diagnostic codes º22º (water temperature sensor circuit), º2\
4º (intake air temperature sensor cir-cuit) and º41º (throttle position sensor circuit) are output simultan\
eously, E2 (sensor ground) may
be open.
1Check voltage between terminals THW and E2 of engine (&ECT) ECU connec\
tor.
C
OK
P1. Connect the Check Harness A. (See page TR±34)
2. Turn ignition switch on.
Measure voltage between terminals THW and E2 of en-
gine (& ECT) ECU connector.
Check for momentary interruption (See page TR±27).
2Check water temp. sensor.
C
OK
PDisconnect the water temp. sensor connector.
Measure resistance between terminals.
Resistance is within Acceptable Zone on chart.
Replace water temp. sensor.
3Check for open and short in harness and connector between engine (& ECT\
) ECU and water
temp. sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine (& ECT) ECU.
TR±66±
ENGINE TROUBLESHOOTING Circuit Inspection
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
HINT: If diagnostic codes º22º (water temperature sensor circuit), º\
24º (intake air temperature sensor circuit)and º41º (throttle position sensor circuit) are output simultane\
ously, E2 (sensor ground) may be open.
1Check voltage between terminals THW and E2 of engine & ECT ECU connector\
.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THW and E2 and
engine & ECT ECU connector.
Check for momentary interruption
(See Page TR±23).
2Check water temp. sensor.
C
OK
PDisconnect the water temp. sensor connector.
(See page FI±99).
Measure resistance between terminals.
Resistance is within Acceptable Zone on chart.
Replace water temp. sensor.
3
Check for open and short in harness and connector between engine & ECT ECU and\
water temp.
sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±70
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NGOK
OKNG
OKNG
INSPECTION PROCEDURE
1Check voltage between terminals THA and E2 of engine & ECT ECU connector.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Turn ignition switch on.
Measure voltage between terminals THA and
E2 and engine & ECT ECU connector.
Check for momentary Intertuption
(See page TR±23).
2Check intake air temp. sensor.
C
OK
PDisconnect the air flow meter connector.
Measure resistance between terminals 1 and 2 of air
flow meter connector.
Resistance is within Acceptable Zone on chart.
Replace intake air temp. sensor (Replace air flow meter).
3
Check for open and short in harness and connector between engine & ECT ECU an\
d intake air
temp. sensor (See page IN±27).
Repair or replace harness or connector.
Check and replace engine & ECT ECU.
TR±73±
ENGINE TROUBLESHOOTING Circuit Inspection
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NGOK
OKNG
INSPECTION PROCEDURE
1Check voltage between terminal HT of engine (&ECT) ECU connector and body g\
round.
C
OK
P1. Connect the Check Harness A. (See page TR±34).
2. Turn ignition switch on.
Measure voltage between terminal HT of engine (&
ECT) ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step
.
2Check sub±oxygen sensor heater.
C
OK
PDisconnect sub±oxygen sensor connector.
(See page FI±78).
Measure resistance between terminals 1 and 2 of
sub±oxygen sensor connector.
Resistance: 5.1 ± 6.3
20
°C (68°F)
Replace sub±oxygen sensor.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±79
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NGOK
OKNG
INSPECTION PROCEDURE
1Disconnect the engine & ECT ECU connector.
C
OK
P(2) Connect the Check Harness A.(See page TR±30)
(2) Disconnect engine & ECT ECU connector.
(2) Turn ignition switch on.
Measure voltage between terminals HTL2, HTR2 of en-
gine & ECT ECU connector and body ground.
Voltage: 10 ± 14 V
Go to step [3].
2Check sub±oxygen sensor heater.
C
OK
PDisconnect sub±oxygen sensor connector.
Measure resistance between terminals 1 and 2 of sub±
oxygen sensor connector.
Resistance: 5.1 ± 6.3
20 C (68 F)
Replace sub±oxygen sensor.
Check and repair harness or connector between
main relay and sub±oxygen sensor, sub±oxygen
sensor and engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±85
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OKNG
NGOK
3Disconnect air flow meter connector and check voltage between terminals \
KS and E1 of engine
& ECT ECU.
C
OK
PDiconnect the air flow meter connector.
Turn ignition switch on.
Measure voltage between terminals KS and E1 of en-
gine & ECT ECU.
Voltage: 4 ± 6 V
Check and replace ECU.
4Diconnect air flow meter connector and check voltage between terminals VC and E1 \
of engine
& ECT ECU.
C
OK
PDiconnect the air flow meter connector.
Turn ignition switch on.
Measure voltage between terminals VC and E1 of en-
gine & ECT ECU.
Voltage: 4 ± 6 V
Replace air flow meter.
Check and replace engine & ECT ECU.
±
ENGINE TROUBLESHOOTING Circuit InspectionTR±91
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NGOK
INSPECTION PROCEDURE
HINT:
wIf diag. code 41 is displayed, check throttle position sensor circuit. If \
diag. code 47 is displayed, check
sub±throttle position sensor circuit.
w If diag. codes º22º (water temperature sensor circuit), º24º\
(intake air temperature sensor circuit) and º41º
(throttle position sensor circuit) are output simultaneously, E2 (sensor ground) may be open.
#Check voltage between terminals VTA1, 2, IDL1, 2 and E2 of engine & ECT ECU connector.
C
OK
Hint
P(2) Connect the Check Harness A.
(See page TR±30).
(2) Turn ignition switch on.
(2) For sub±throttle position sensor, remove intake air duct and disconnect sub±throttle valve step motor
connector.
Measure voltage between terminals VTA1, 2, IDL1, 2
and E2 of engine & ECT ECU connector when the
(sub±) throttle valve is opened gradually from the closed
condition.
The voltage should increase steadily in proportion to the
throttle valve opening angle.
Check for Momentary interruption
(See page TR±23).
Go to step [2].
TR±96±
ENGINE TROUBLESHOOTING Circuit Inspection
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