steering LEXUS SC400 1991 Service Workshop Manual

REMOVAL OF INSTRUMENT PANEL
(See page BO±108)
1. TILT DOWN AND PULL OUT STEERING WHEEL
2. DISCONNECT BATTERY CABLE FROM NEGATIVE TERMINAL
CAUTION: Work must be started after approx. 20 seconds or
longer from the time the ignition switch is turned to the
ºLOCKº position and the negative (±) terminal cable is discon-
nected from the battery.
3. REMOVE RIGHT AND LEFT FRONT PILLAR GARNISH(See step 2 on page BO±122)
4. REMOVE STEERING WHEEL (See step 1 on page SR±7)
NOTICE: The steering wheel pad should be placed with
the pad top surface facing up.
5. REMOVE STEERING COLUMN COVER Remove three screws and the cover.
6. REMOVE SHIFT LEVER NOB (a) Slide the shaft collar downward and remove two screws.
(b) Remove the nob.
7. REMOVE UPPER CONSOLE PANEL REAR (a) Open the ash tray lid.
(b) Lift the console panel toward you.
(c) Insert your finger in the shift lever groove and pull theconsole panel upward away from you.
(d) Remove the panel.
8. REMOVE CUP HOLDER (a) Open the cup holder lid.
(b) Pull up the holder.
NOTICE: Do not pull the lid.
9. REMOVE UPPER CONSOLE PANEL Remove six screws and pry out of the panel.
BO±110
±
BODY Instrument Panel
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Suspension Crossmember Drawings
(Three±Dimensional Distance)
(Two±Dimensional Distance)
SymbleNameHole dia.SymbleNameHole dia.
A,aSteering gear box installation hole front12 (0.47)E,eLower arm installation hole ± front25 x 16
(0.98 x 0.63)
B,bUpper arm installation hole front14 (0.55)F, fLower arm installation hole rear25 x 16
(0.98 x 0.63)
C,cSuspension crossmember installation
hole front ± lower15 (0.59)G,gLower arm installation hole rear14 (0.55)
D,dSteering gear box installation
hole ± lower12 (0.47)H,hSuspension crossmember installation
hole rear ± lowerRH 15 x 13
(0.59 x 0.51)
LH 13 x (0.51)
±
BODY Body Dimensions (Suspension Crossmember Drawings)BO±135
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SRS AIRBAG
(See page AB±2)
The LEXUS SC300 is equipped with an SRS (Supplemental Restraint System)\
airbag.
Failure to carry out service operations in the correct sequence could cause the airbag system to deploy,
possibly leading to a serious accident.
When removal or installation of airbag parts and the yellow wire harness\
and connector for the airbag is
necessary, refer to the precautionary notices in the AB section before performing\
the operation.

Work must be started after 20 seconds or longer from the time the ignition switch is set to the LOCK
position and the negative (±) terminal cable is disconnected from the batte\
ry.
(The airbag system is equipped with a back±up power source so that if wor\
k is started within 20 se-
conds of disconnecting the negative (±) terminal cable of the batte\
ry, the airbag may be deployed.

To avoid erasing the memory of each memory system, never use a back±up power supply from
outside the vehicle.

Before repairs, remove the airbag sensors if shocks are likely to be applied t\
o the sensors during
repaires.

The front airbag sensor set bolt has been anti±rust treated. When the\
sensor is removed, always
replace the set bolt with a new one.

If the front airbag sensors, center airbag sensor or steering wheel pad ha\
ve been dropped, or if there
are cracks, dents or other defects in the case, bracket or connector, replace them with new ones.

Never use airbag parts from another vehicle. When replacing parts, repla\
ce them with new parts.

Do not expose the front airbag sensors, center airbag sensor or steering w\
heel pad directly to hot air
or flames.

The airbag system's wire harness is integrated with the cowl wire harness assembly. The wires for the
airbag wire harness are encased in a yellow corrugated tube. All the connector\
s for the system are
also a standard yellow color. If the airbag system wire harness becomes disconnected or the
connector becomes broken due to an accident, etc., repair or replace it as shown \
on page AB±20.

The steering wheel must be fitted correctly to the steering column with the\
spiral cable at the neutral
position; otherwise, cable disconnection and other troubles may result. \
Refer to page AB±14 of this
manual concerning correct steering wheel installation.

When removing the steering wheel pad or handling a new steering wheel pad, i\
t should be placed with
the pad top surface facing up. In this case, the twin±lock type connector lock lever should be in the
locked state and care should be taken to place it so the connector will not be damaged. (\
Storing the
pad with its metallic surface up may lead to a serious accident if the a\
irbag inflates for some reason.)

Grease should not be applied to the steering wheel pad and the pad should not \
be cleaned with
detergents of any kind.

Store the steering wheel pad where the ambient temperature remains below 93 C (200 F), without
high humidity and away from electrical noise.

Information labels are attached to the periphery of the airbag component\
s. Follow the notices.

When the ignition switch is at ACC or ON and the airbag warning light remains on, the cent\
er airbag
sensor assembly has detected a malfunction code. (See page AB±30).
BO±8
±
BODY General Information
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Parts Inspection
(Horn Switch)
INSPECTION OF HORN SWITCH
INSPECT HORN SWITCH
(a) Disconnect the negative (±) terminal from the battery.
(b) Remove the left and right covers from the steering wheel.
(c) Using a torx wrench, loosen the four bolts.
(d) Pull up the horn pad and place it on the steering column as shown.
HINT: Do not disconnect the connector from the horn pad.
(e) Disconnect the connector from the slip ring.
(f) Check that there is no continuity between terminal 6 of the
connector and body ground.
(g) Check that there is continuity between terminal 6 of the connector and body ground when the horn contact plate is
pressed against the steering spoke assembly.
If continuity is not as specified, repair or replace the steering
wheel or wire harness as necessary.
(h) Install the horn pad in place and using a torx wrench, tighten the four bolts.
Torque: 7.1 N Vm (72 kgf Vcm, 62 in. Vlbf)
(i) Install the left and right covers.
(j) Connect the negative (±) terminal to the battery.
(Horn)
INSPECTION OF HORN
INSPECT HORN OPERATION
Connect the positive (+) lead from the battery to the terminal
and negative (±) lead to the horn body and check that the
horn blows.
If operation is not as specified, replace the horn.
±
BODY ELECTRICAL SYSTEM HORN SYSTEMBE±263
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PRECAUTIONS
Take care to observe the following precautions when performing inspection\
s or removal and replacement
of body electrical related parts.
1. SRS AIR±BAG SYSTEM

Work must be started approx. 20 seconds after the ignition is set to the Loc\
k position and the negative
(±) terminal cable is disconnected from the battery. (See page AB±2)

When disconnecting any of the connectors in the SRS AIR±BAG system, be su\
re to Lock the ignition
switch and disconnect the battery negative (±) terminal first. Since the connectors are twin \
lock type
connectors, disconnect the connectors only after releasing the first stage lock.

When connecting SRS AIR±BAG system connectors, be sure to lock them secur\
ely. (If the connectors
are not locked securely, the system may not operate when needed.)

Always store the steering wheel pad with the pad surface facing upward. (Stor\
ing the pad with its
metallic surface up may lead to a serious accident if the air bag inflates for s\
ome reason.)

When installing the spiral cable, be sure the vehicle is in the straight ahe\
ad condition and confirm that
the spiral cable is in the neutral position when it is installed. (See pag\
e BE±40)

INFORMATION LABELS (NOTICE) are attached to the periphery of the air bag componen\
ts. Follow
the NOTICE.
2. MICRO COMPUTER PRESET DRIVING POSITION SYSTEM
Power Seat Control System
Power Mirror Control System
Power Tilt and Telescopic Steering System

If the battery negative (±) terminal is disconnected, the preset driv\
ing positions stored in memory are
erased, so be sure to note the positions and reset them after the battery termi\
nal is reconnected.
3. AUDIO SYSTEM

If the battery negative (±) terminal is disconnected, the preset AM, F\
M 1 and FM 2 stations stored in
memory are erased, so be sure to note the stations and reset them after the battery terminal is
reconnected.

If the battery negative (±) terminal is disconnected, the ºANTI±\
THEFT SYSTEMº will operate when
the terminal is reconnected, but the radio, tape player and CD player will \
not operate. Be sure to input
the correct ID number so that the radio, tape player and CD player can be o\
perated again.
±
BODY ELECTRICAL SYSTEM PrecautionsBE±7
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PREPARATION
SST (SPECIAL SERVICE TOOLS)
IllustrationPart No.Part NameNote
09213±31021
Crankshaft Pulley
Puller
For removing steering wheel
RECOMMENDED TOOLS
IllustrationPart No.Part NameNote
09082±00015TOYOTA
Electrical Tester
09041±0030Torx Driver
T30
For removing and installing steering wheel pad and
power window motor
09042±00010Torx Socket
T30For removing and installing steering wheel pad and
power window motor
EQUIPMENT
Part NameNote
Voltmeter
Ammeter
Ohmmeter
Test lead
ThermometerWater temperature sender gauge, Engine oil level, Warning switch, Seat heater
SyphonBrake fluid level warning switch
Oil bathEngine oil level warning switch
Bulb (1.4 W)Coolant level warning ECU
Bulb (3.4 W)Fuel sender, gauge, Seat belt warning relay
Bulb (21 W)Turn signal flasher relay
Dry cell batteryFuel sender gauge
Heat lightSeat heater
Hexagon wrench (6 mm)Power seat
BE±8±
BODY ELECTRICAL SYSTEM Preparation
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Description
The power source supplies power to each of the vehicle's electrical devices. It is composed of the battery, fuses
and relays, which are located centrally at relay block No. 2 and relay block No. 6 i\
n the engine compartment
and junction block No. 1 relay block No. 4 and relay block No. 5 in the \
cabin near the driver's feet.
Related systems for each Fuse
No.Part NameRelated Systems or Parts
1IGN
Charging System
AIR±BAG System1IGN
Engine
2ST
Starter
3WIPER
Wiper and Washer System
4HTR
Defogger System
A/C System
5ENGINE
Charging System
6RADIO NO. 2
Audio System
Power Mirror System

Cigarette Lighter
A/C System
7CIG
Combination Meter System
AIR±BAG System7CIG
Shift Lock System
Theft Deterrent System

TEL System
8STOP
Stop Light System
Cruise Control System
9TURN
Turn Signal and Hazard
Warning Light System
Cornnering Light System
10MIR HTR
Mirror Heater System
11PANEL
Illumination Light System
12ECU±B
Combination Meter System
AIR±BAG System

Combination Meter System
ECT System
13GAUGE
Back±Up Light
Transmission Indicator

Light Failare Sensor
ABS and TRAC

Power Seat System
Door Lock Control System

TEL System
Shift Lock System
14ECU±IG
Radiator Fan
Auto Antenna

Electric Tension Reducer System
Power Steering

Auto±Tilt away Steering
Cruise Control System
15TAIL
Taillight System
Side Marker15TAIL
Clearance Light
16DOOR
Power Seat System
Luggage Door Opener16DOOR
Door Lock Control System
Fuel Lid Opener System
17IG SWUpstream of ECU±IG, ENGINE, WIP, HTR, TURN, GAUGE, and ST Fuse
18PWR
Power Window System
Sliding Roof System
19ABS NO. 1
ABS and TRAC
20AM1Upstream of MIR HTR, TAIL, PANEL, STOP, ECUA±B, DOOR and PWR Fuse
21ALTUpstream of DEF, HTR, AM1, and ABS No. 1 Fuse
BE±18±
BODY ELECTRICAL SYSTEM Power Source
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No.Part NameRelated Systems or Parts
22MAIN
Upstream of ALT±S and EFI Fuse
23AM2
Charging System
Engine23AM2
AIR±BAG System
24ABS NO. 2
ABS and TRAC
25INJ
Charging System
Engine25INJ
AIR±BAG System
26DEF
Defogger System

Power Seat System
Sliding Roof System

A/C System
Liquid Crystal Inner Mirror System
27DOME
Combination Meter System
Interior Light System27DOME
ABS and TRAC
Wireless Door Lock Control System

Cruise Control System
Auto±Tilt away Steering

Theft Deterrent System
28EFI
Engine
29HAZ HORN
Turn Signal and Hazard Warning Light System29HAZ±HORN
Horn System
30RADIO NO. 1
Audio System
31TEL
TEL System
32ALT±S
Charging System
33TRAC
ABS and TRAC
34HEAD (RH±LWR)
Headlight System
35HEAD (LH±LWR)
Headlight System
36HEAD (RH±UPR)
Headlight System
37HEAD (LH±UPR)
Headlight System
38HTR
Blow Motor
±
BODY ELECTRICAL SYSTEM Power SourceBE±19
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Parts Inspection ± Headlight System
(Combination Switch Assembly)
REMOVAL OF COMBINATION SWITCH
ASSEMBLY
1. REMOVAL FOLLOWING PARTS:(See page BO±112)
w No. 1 under cover
w No. 1 lower finish Panel
NOTICE:
w Turn the steering wheel and front wheels to the straight
ahead position.
w Turn the ignition switch to the OFF position, then remove
the battery negative terminal.
2. REMOVE STEERING WHEEL CENTER PAD
(a) Remove two covers.
(b) Using torx driver or wrench, remove the four torx screws.
Torx wrench T30 (09042±00010)
Torx driver T30 (09041±00030)
(c) Remove center pad and disconnect connector.
3. REMOVE STEERING WHEEL (a) Remove the steering nut.
(b) Using SST, remove steering wheel.
SST 09213±31021
4. REMOVE STEERING COLUMN COVER Remove three screws and steering column covers.
±
BODY ELECTRICAL SYSTEM Lighting SystemBE±39
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5. REMOVE COMBINATION SWITCH ASSEMBLY(a) Remove four screws.
(b) Disconnect connectors.
(See page BE±41)
HINT: Since the airbag connector has a 2±stage lock, remove
the 1st stage lock, and disconnect the connector.
(c) Remove combination switch assembly from steering column.
HINT: Pull the wire harness spool body to forward and re-
move wire harness spool body from steering column.
INSPECTION OF COMBINATION SWITCH
For installation, follow the removal procedure in reverse.
(MAIN POINT OF INSTALLATION)
1. ADJUSTMENT OF SPIRAL CABLE (a) Check that the front wheels are facing straight ahead.
(b) Turn the spiral cable counterclockwise by hand until itbecomes harder to turn the cable.
(c) Then rotate the spiral cable clockwise about 3 turns to align the red mark.
HINT:
w The spiral cable will rotate about 3 turns to either left or
right of the center.
w The connector should be straight up.
(d) Install the steering wheel so that the match marks will not be misaligned.
2. INSTALL STEERING SET NUT
Torque: 35 N Vm (360 kgf Vcm, 26 ft Vlbf)
3. INSTALL STEERING WHEEL CENTER PAD
Torque the torx screws.
Torque: 7.1 N Vm (75 kgf Vcm, 62 in.lbf) V
BE±40±
BODY ELECTRICAL SYSTEM Lighting System
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